f Save This Manual "_ For Future Reference ___JRS owner's manual MODEL NO. 113.234600 10" COMPOUND MITER SAW Serial Number Model and serial numbers may be found on the motor cover. You should record both model and serial number in a safe place for future use. FOR YOUR SAFETY: READ ALL INSTRUCTIONS CAREFULLY _'_:_AIRS/ CRRFT$ IVlRN 10-1NCH COMPOUND MITER SAW • assembly • operating • repair parts Sold by SEARS, ROEBUCK AND CO., Chicago, Part No. SP5404 IL 60684 U.S.A. Printed in Taiwan.
FULL ONE YEAR WARRANTY ON CRAFTSMAN MITER SAW If within one year from the date of purchase, this Craftsman Miter Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty applies only while this product is used in the United States.
CHECK DAMAGED PARTS. Check for: • Alignment of moving parts, • Damaged electric cords. • Binding of moving parts, • Broken parts, • Stable mounting, • Function of arm return spring and lower guard: Push the arm all the way down. then let it rise up until it stops by itself. Check the lower guard to see if it closed fully. If it did not, follow the instructions in the Trouble Shooting section. • Other conditions saw works.
• Roll long sleeves above the elbow. • Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using miter saw for hours at a time. • For dusty operations, the safety goggles. wear a dust mask along with WARNING: If planning to cut aluminum or other non-ferrous metals: Under adverse conditions, the blade can grab and throw the workpiece suddenly and unexpectedly.
glossary of terms for woodworking Arbor The shaft on which Bevel Cut An angle cuthng the work p_ece. Resin a cutting operation tool =s mounted made through Compound Cut A simultaneous bevel and m_ter cutting Crosscut A cutting p_ece operation made across A sticky, sap based the face of the width of the work Freehand Performing a cut without the use of fence (guide).
MOTOR SAFETY PROTECTION CAUTION: To avoid motor damage, this motorl should be blown out or vacuumed frequently to J keep sawdust from interfering with normal motor I ventilation. J 1. Connect this tool to a !20V. 15-amp branch circuit with a 15-amp time delay fuse or circuit breaker. Using the wrong sbze fuse can damage the motor. 2. If the motor won't start, release the trigger switch immediately UNPLUG THE TOOL. Check the saw blade to make sure it turns freely.
UNPACKING AND PREASSEMBLY WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. 2. Place the saw on a secure stationary work surface and look the saw over carefully. Model 113.234600 is shipped complete in one box. WARNING: Although small, this saw is heavy.
knowing your miter saw 1. WARNING 1. Warning label 2 Handle Latch--The miter saw can be locked lowered position for compact storage LABEL in the 3. Fence Lock Handles--The fence has two positions for increased crosscut capacity. The lock handles secure the fence to the base The saw is shipped with the fence in the front position 2. HANDLE LATCH NOTE: If the fence is being used in the rear position, the two fence lock handles must be loosened before changing the miter angle.
assembly and alignment ASSEMBLY Assembling AND HANDLE LATCH ALIGNMENT the Lower Blade NOTE: For compact shipment has been partially disconnected \ Guard the lower blade guard 1. The miter saw =s equipped with a handle latch used to lock the miter saw in the lowered position, To release, push the handle down slightly and turn the handle latch to the other side. 2 Release the handle up position. latch and raise the saw to its 3.
Step Two--Checking Table Slot and Aligning Blade with Turn 1. The blade should look like it's parallel to the sides of the turn table slot. The blade should be 'W' closer CAP s( to left side than right. 2 If blade looks parallel with turn table slot proceed to step three. If necessary, realign blade with turn table slot, adjust as follows. a. Use a 516_'hex "lj' wrench to loosen (but do not remove) the two cap screws that attach pivot support to turn table.
Step Four--Pivot Adjustments PIVOT BOLT NOTE: These adjustments were made at the factory and normally do not require readjustment. / 1. The miter saw should rise completely to the up position by itself. If the saw will not raise by itself or if there is play in the pivot joints the following adjustments are necessary. Travel Pivot Adjustments / \ a. Hold the pivot bolt with an adjustable or 1_.'16" wrench. Loosen the hex lock nut with an adjustable or 15_6" wrench. HEX LOCK" NUT b.
Fence Positions The miter saw has two fence positions, The front fence position is used for workpieces up to standard 2 x 4 for cut off and bevel operation, floor and ceiling moldings, and door casings. The rear fence position is used for cut off and bevel operation for a standard 2 x 6 workpiece. Standard 2 x 4 measures 1_,/' x 3_,/' Standard 2 x 6 measures 1_,5'' x 5_'' ] ...... The base on either side of the work table has two sets of holes for locating the fence.
NOTE: Pay attention to pieces removed, noting their position and direction they face (see illustration) Wipe the blade collars clean of any sawdust before installing the new blades. 8. Install the new 10" blade (see recommended accessory list). Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard. 9. Install the ouler blade collar, arbor washer and arbor screw. Press the arbor lock and turn the '.,2" wrench counter clockwise to secure the blade.
If the saw is to be used in a portable application, mount the saw to a 34" piece of plywood. The mounting board can then be clamped down to prevent it from tipping. MOUNTING BOLTS MOUNTING BOARD FOR CATALOG NO. 9-22244 LEG SET 3/4" PLYWOOD NOTE: CATALOG NO. 9-22246 LEG SET MOUNTING HOLES FOR MODEL 113.234600 MITER SAW 0 o __6,,_ o I o Attach the mounting board to the leg set first. Then mount the mite_ saw to the mounting board using the recommended hardware inot included) drill ;_"dia.
o o o o 14" Attach FRONT mounting board .,,! to holes indicated SIDE CATALOG NO. 9-22244 LEG SET o o"J ._, .
BEFORE USING THE MITER SAW: WARNING: To avoid mistakes that could cause serious permanent injury, do not plug the miter saw n until the following steps are completed. • Assembly and alignment. (See pages 9-13 ). To avoid injury from jams, slips or thrown pieces: • USE ONLY RECOMMENDEDACCESSORIES. (See page 23). Consult this Owner's manual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons.
Dress for safety. Any power miter saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break.
Never confine the piece being cut off. Never hold it, clamp it, touch it, or use length stops against it while the blade is spinning. It must be free to move sideways on its own. If confined, it could get wedged against the blade and thrown violently. After finishing Let the blade reach full speed before cutting. DON'T FORCE TOOL. It will do the job better and safer at its designed rate. Feed the blade into the workpiece only fast enough to let it cut without bogging down or binding.
MiterCut Whena mitercut is required,movethe sawto the desiredangle.Donot standin frontofthe sawtable. Movewiththehandtetothemiterangletomakethecut NOTE:Remember to loosenthe fencelockhandles beforechangingthe miteranglewiththe fencein the rearposition. \ Bevel \ Cut When a bevel cut is required, tilt the blade to desired bevel angle. Stand to the left side of the handle to make the cut. \ O .o .
Compound Cut When a compound cut is required, select the correct bevel and miter position. Move with the handle to the miter angle to make the cut if the fence is in the rear position, loosen the two lock handles before changing the miter angle Cutting Bowed Material Before cutting a workpiece, check to make sure it is not bowed. If it is bowed the workpiece must be positioned and cut as illustrated. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence.
Workpiece Support Long pieces need extra supports• The supports should be placed along the workpiece so the workpiece does not sag and your hand holding the workpiece is positioned 4" or more from the blade path. The support should let the workpiece lay flat on the base and work table during the cutting operation _ /- \ WORKPIECE SUPPORT Auxiliary Fence Certain types of molding need a fence face extension due to the size and position of the workpiece Holes are provided in the fence to attach an auxi
Filler Blocks for Cutting Crown Moldings placed The majority of crown moldings have contact surfaces of 52: and 38 to the rear surface of the molding. When joining the face of the filler block these angles must be maintained. The following illustrations show two methods that can be used when cutting crown moldings depending on how the filler block is attached to the fence.
maintenance and lubrication Maintenance Always unplug the power cord before any maintenance check on this saw. DANGER: Never put lubricants on the blade while it's spinning. WARNING: If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes. Recommended WARNING: To avoid injury from unsafe accessories, use only accessories shown on the recommended accessories list in this manual.
TROUBLE PROBABLE PROBLEM Brake does not stop blade within 2-3 seconds. Motor does not start. SHOOTING 1 Brushes GUIDE SUGG ESTED CORRECTIVE CAUSE not seated -Inspect/clean/replace (see maintenance or lightly sticking. 2. Motor brake winding-overheated from use of notrecommended accessory or rapid on/off cycling. --Use 3. Arbor screw --Retighten --Let loose brushes section). a recommended blade cool down. --Authorized service. Check motor brake winding, switch, condition of commutator.
BRUSH SHORT BLUE WHITE LONG II II BLACK BRAKE TRIGGER SWITCH BRUSH CIRCUIT DIAGRAM NOTES 25
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.234600 MITER SAW 1 2o._ 19 ---,-_ _ 23 "''_ \ \ 26
repair parts PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.234600 Always order by Part Number--Not FIGURE Part No. Key No. 2 3 4 5 6 7 8 9 10 11 12 Description i 821664 820010 816673-1 816678 STD5108O2 STD551108 816716 816691 816690 816685 Blade Guard Asm. (see Fig. 4) Motor Asm. (see Fig. 2) Fence Arm-Fence Table Base (Includes Scale) * Screw Pan H D, 8-32 x 5/16 * Lockwasher #8 Indicator-Miter Spring-Index Plate-Clamp Arm-Miter MITER SAW by Key Number 1 Key No. Part No.
repa=r par-t PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.234600 22 23 1 .-_+-- MITER SAW 2 \+ 3 4 14 8 2 18 16 ° 15 10 _ 12 Always order by Part Number - Not by Key Number FIGURE 2 -- ARM AND MOTOR ASSEMBLY WARNING: For your safety, this miter saw is specially insulated. To avoid electrical shock, fire or injury, use only parts identical to those identified in the parts list. Reassemble exactly as originally assembled. Key No Part No.
repair parts PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.234600 1 MITER SAW 2 9 16 J-f 4 14 11 13 12 11 10 9 8 Always order by Part Number--Not FIGURE Part NO. Key No. 1 2 816664 816674 3 4 5 6 7 8 816671 STD510602 816686 507815 8 ! 6722 817182 *Standard 3-- PIVOT ASSEMBLY Description Plate-Lock Screw Pan HD, Shoulder M6 _:Spring-Torsion * Screw Pan HD. 6-32 x 1/4 Indicator-Bevel Pivot-Support Bolt-Bevel Washer 10 x 19x 1.8 Hardware Item--May by Key Number Key No. Part No.
repair parts PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.
repair parts PARTS LIST FOR CRAFTSMAN 10" COMPOUND MODEL NO. 113.234600 Always order by Part Number--Not FIGURE Key No. 1 2 3 4 5 6 7 8 9 Part No. 507758 816706 STD511103 816708 816707 818962 STD852005 816755-2 507759 10 9-32668 11 816703 by Key Number 4. Blade & Blade Guard AsmJ; Description _ Key NO. Part No. Guard Asm. Plate-Retainer * Screw Pan HD 10-32 x 3/8 Spring Lock-Spindle Bushing Hex * Lockwasher 5ram 12 13 14 15 816677 816711 60041 816333-1 16 17 507757 817144 Screw Pan HD.
CARBIDE SAFETY TIPPED INSTRUCTIONS BLADES & WARNINGS OSHA required industrial users to inspect tool prior to mounting for cracks, chipped or bent teeth, or cutting edges that are not sharp. The tool must be completely clean to allow proper inspection. See CFR § 1910.213 WOODWORKING MACHINERY REQUIREMENTS-ITEM "All cracked saws shall be removed from service;' S-7 Do not operate saw machine wit.hout proper saw blade guard in place.
f f _AIRS 10-1NCH COMPOUND MITER SAW owner's manual SERVICE MODEL NO. 113.234600 Now that you have purchased your 10-inch Compound Miter Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 10-inch Compound Miter Saw will be found on a plate attachment to your saw, at the side of the Miter Saw arm.