Save This Manual For Future Reference SEARS Operators Manual MODEL NO. 113.198411 10" DELUXE ELECTRONIC RADIAL SAW WITH 44" CABINET AND 2 DOORS \ MODEL 113.198611 or 113.198611 10" DELUXE ELECTRONIC RADIAL SAW WITH 44" CABINET AND 6 DRAWERS Serial Number Model and serial numbers may be found at the rear of the base, You should record both model and serial number in a safe place for future use.
FULL ONE YEAR WARRANTY ON CRAFTSMAN If within one year from the date of purchase, this Craftsman workmanship, Sears will repair it, free of charge. WARRANTY SERVICE CENTER/DEPARTMENT RADIAL SAW Radial Saw fails due to a defect in material IS AVAILABLE BY SIMPLY CONTACTING THROUGHOUT THE UNITED STATES. THE NEAREST SEARS or SERVICE This warranty applies only while this product is used in the United States.
Safety Information The operator's manual contains safety informarion, instructions and signs for your protection against serious injuries, including: Loss of fingers, hand, with the saw blade. arm or leg from contact Eye injuries, including being blinded from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Impact injuries, including broken bones and internal organ damage, from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Major Hazards 1.
3. Wrong Way Feed Wrong way feed is feeding the workpiece into the end of the saw with the anti-kickback pawls. The workpiece can be grabbed by the blade and pull your hands into the blade before you can let go or pull back. Fingers, hand or arm can be cut off. can be blinded. Wear safety goggles. Fig. 6 Safety Goggles Safety Sign Wrong Way Feed. Fingers,ban.d, arm can De cut on. Feed into infeed end of saw.
Personal Saw Safety 1. Wear safety goggles labeled "ANSI Z87.1" on the package. Do not wear regular glasses, they are not safety glasses. 2. Wear snug fitting clothes, short sleeve shirts and nonslip footwear. Cover up or tie long hair. Do not wear loose, baggy clothes, gleves, neckties, rings, watches or any other :jewelry. 3. Wear a dust mask, with your safety goggles, if cutting operation is dusty. Work Area and balance. Don't over- pawls in 2.
14.Rip workpieces that are longer than the diameter of the blade being used.Do not rip a workpiece that is shorter than the diameter of the blade being used. 15.Cut only one workpiece at a time. Do not cut stackedworkpieces or lay them edge to edge for cutting. Workpiece Support Safety Labels on the Radial Arm Saw The following labels are on your radial arm saw. Locate, read and follow the safety instructions and information contained in these labels. 1.
Putting Your Saw Together Your radial arm saw is easy to put together, however it will take time. Ask a friend to help, and follow these assembly instructions. It is important for your safety, and for the quality of your cuts, that the saw be put together with care. This manual was written for two different models of the radial arm saw: model 113.198611 has drawers for the cabinet, and model 113.198411 has doors.
The following 113.198411: parts are included with model Basic Saw Assembly ............... Operator's Manual ................ Cabinet Box ...................... A° B. C. D. E. F. G. H. I. J. Loose Parts Bags ................. Trim Caps ....................... Trim Ledge ...................... Rear Table ....................... 1 1 1 Medium Screwdriver *7 2 1 1 Spacer ........................... Fence ........................... Front Table ......................
O, P. O. R. S. T. U. V. Slotted Screws 1/4-20x7/16 ......... Truss Head Bolts I/4-20x7/16 ........ Hex Nuts 1/4-20 ................. Lockwashers 1/4 ................. Spacers .......................... Truss Head Bolts 1/4-20xl ......... Leveling Feet ..................... Hex Nuts 3/8-16 .................. 4 20 18 18 2 2 2 2 The following loose parts are included with model 113.198411: A. B. C. D. E. F. Leveling Feet ..................... Hex Nuts 3/8-16 ..................
The following loose parts are included with both models: A. B. Ci D. E. G° H. Handwheel ....................... Arbor Wrenches .................. 1 2 Yoke Plug ....................... Yellow On/Off Key ............... Battery 6V, alkaline, size J ......... Motor Support Cap ............... Pan Head Screw 10-32xl/2 ......... Lockwasher 10 .................... 1 ! 1 ! 1 1 Battery 1 Cover .................... Locknuts 1/4-20 ................... Washers 17/64x5/8x1/32 ............
1. Turn the shelf upside down on the floor. The wide edge should point down, and the three narrow edges should point up. (Figure 18) Fig. 16 - Truss Head Bolt, Lockwasher, Hex Nut Rear Shelf T Stiffener 4. As you assemble your radial arm saw, some of the holes in the parts will line up and others will not. This happens because some parts are used in other equipment or for other purposes. Follow the instructions carefully. The figures will show which holes should line up in each step.
6. Put truss head bolts through the eight holes indicated. Put a lockwasherand hex nut on eachbolt tighten using a 7/16 inch wrench or socket. 7. Put a comer bracket in each corner of the shelf (Figure 19) Long End Of Shelf C Fig. 20 - Parts for Caster / Foot Assembfies Long End Of Shelf _r Bracket 1. Put comer down, holes Fig. 19 the casters" (wheels) on the shelf and brackets. Since the shelf is upside the wheeL_ will point up. Line up four in each corner. (Figure 21) 8.
6. Put a groovedpin rod. of identical parts. These will be put together into left and right foot assemblies which are mirror images of each other. (Figure 22) through the hole in the 7. Put a washer and spring in place on the bottom of the rod, and then slide the rod all the way down. (Figure 24) Rod Square Opening Grooved Fig. 22 - Left and Right Foot Assemblies Pin "Washer And Spring 4.
15. Screw the leveling foot into the rod until the hex nut reaches the bottom of the rod. 9. Apply a few drops ofoil (SAE No. 10W-30 automotive engine oil) to the lever where it passes through the square hole in the rod. (Figure 29) 10. Put a smooth pin through the hole in back of the lever. (Figure 25) 11. Pull the lever forward pin is in the groove so that the smooth on the actuator box. 12. Place a retaining plate over the smooth with the smaller two holes on top. 13.
2. Lock the lever on the right foot assembly the down position. in 2. Grease the twelve center slides on top and bottom using the grease packets included with your saw. 3. Attach this foot assembly to the right side panel by sticking the lever through the Jshaped slot in the side panel, and screwing in two slotted screws. (Figures 3. Slide each center slide into an outer bracket. There are two notches on each center slide that stick out on opposite sides.
Rear 11. Put bolts through the four holes along the bottom edge of the Hght side panel. Put a lockwasher and hex nut on each bolt and tighten using a 7/16 inch wrench or socket. (Figure 36) Short Note: It is sometimes difficult to get bolts through these four holes. You may need to use a Phillips screwdriver to help shift the parts into place. Right Side Panel 12. Repeat steps 10 - 11 with the left side panel and the left side of the shelf. Long Tabs Inside Edge Of Side Panel Front 13.
Rear Fig. 40 - Truss Head Bolt Right Side Panel 22. Put a lockwasher and hex nut on the bolt and tighten using a 7/16 wrench or socket. 23. Repeat steps 20 - 22 with the left foot assembly. Shelf 24. Turn the cabinet back over onto the wheels. Front 25. Move the cabinet Fig. 38 steps and hex nut on the bolt _1_ WARNING: forward 15 - 16 on the left side of Fingers, the levers on the foot assemblies. 19. Turn the cabinet upside down so that the leveling feet and wheels are pointing up. 20.
sure that you attach the larger hole in each 31. Put the last two slide brackets in place on each side of the front and rear supports. Make sure that the larger holes in the slide brackets are in line with the rear support. (Figure 42) slide bracket to the rear support. Put a lockwasher and hex nut on each bolt and tighten using a 7/16 wrench or socket. (Figure 41) Slide Bracket Short 32. Attach these sfide brackets using four truss head bolts.
37. Tighten all screws, except those on the front and rear skirts, using a 7/16 inch wrench or socket. Putting Drawers Drawer Front Drawer Together The following parts are used to assemble drawers in model 113.198611: the Tab B. C. D. E. F. G. H. I. 10 inch Drawers .................. 6 inch Drawers ................... 3 inch Drawers ................... 10 inch Drawer Fronts ............. 6 inch Drawer Fronts .............. 3 inch Drawer Fronts .............. Center Slide Brackets ............
4. Place the lower support under the shelf. It should rest directly below the under support, with the angled end sticking out. Line up the four holes in these three pieces. (Figure 47) Note: The angled end of the lower support is a useful way to tell the front of the cabinet from the back. The angled end is at the front of the cabinet. I G G 5.
10. Find the right and left side panels. Look carefully to find the "R" and the metal near the center of These stamps are the easiest right side panel from the left. 13. Put two truss head bolts through right side panel and spacer, one on each side. "L" stamped in the wide edge. way to tell the (Figure 49) 14. Put a lockwasher bolt and tighten socket. and hex nut on each using a 7/16 inch wrench or 15. Put aplastic cover over the J-shaped slot in the side panel (Figure 50) 16.
J 23. Use eight truss head bolts, lockwashers, and hex nuts to hold the skirts in place. Handtighten. (Figure 53) Angled End Of Lower Support 24. Put a truss head bolt through the hole at the back, right corner of the shelf. This hole goes through the shelf and the right side panel. (Figure 54) Right Bottom Side Panel Rear Side Of Shelf Right Side Panel Fig. 52 20. Put bolts through the four holes along the bottom edge of the right side panel.
28. Put a lockwasher and hex nut on the bolt and tighten et. using a 7/16 inch wrench 29. Repeat steps 27-28 with the left spacer. 30. Move the cabinet to the location 37. Adjust the lower nut with the 9/16 inch wrench until the leveling foot is at the desired height. or sock- 38. Tighten where the top nut by hand. you will use your saw. 39. Repeat steps 35-38 for the other leveling feet if necessary. 31. Put a hex nut on each of the leveling feet. (Figure 56) 40.
Rear Skirt Front Skirt 1. Lay the two doors side by side. 2. Put a magnetic catch on the inside each door. (Figure 60) edge of Doors \ Suppo_ / g Angled End Of Lower Support Fig. 58 44. Put two truss head bolts through the rear skirt and the upper support. Make sure the heads of the bolts washer using and hex a 7/16 inch point nut down. on each wrench Magnetic Put a lock- bolt and Fig. 60 tighten or socket. 3. Fasten using four pan head screws.
Mounting the Motor Both Models _lh WARNING: Fig. 63 - Pan Head Screw the saw in during assembly can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during assembly. The saw should only be plugged in when it is to be used. 5. Attach the doors to the hinges on the side panels using eight plastite screws. Tighten with a Phillips screwdriver. (Figure 64) 1. Loosen the guard clamp screw and remove the guard from the motor. Fig.
8. Slide the beve! encoder to the top center position so it will fit into the notch on the motor support bracket. (Figure 67) 13. Repeat steps 10-11 until the bevel lock will not touch the left side of the yoke, and the gap is not more than 1/16 inch. 9. Slide the motor onto the motor pivot support. Make sure that the motor is firmly in place. 14. Lock the bevel lock. 15. Snap the yoke plug into place. The yoke plug is in the loose parts bag. 10.
4. Reach through the top of the saw and use two screws to hold the trim cap in place. Tighten using a Phillips screwdriver. Attaching Trim Ledge and Trim Caps Both Models 1. Hold 5. Repeat the trim ledge against the front of the steps 3-4 with the left trim cap. Mounting Table Locks saw. Both 2. Reach through the top of the saw and use four screws to fasten the trim ledge in place. Tighten using a Phillips screwdriver.
Eccentric Eccentric Circle Tab Circle Slide Button Rail Slide Square Hole \ Front Table - Upside Down Lock Handle With Mounting Underneath Fig. 76 Fig. 75 8. Push a slide button through the small hole in front of the eccentric circle on each table rail. 3. Slide the rod through one of the square holes in the front of the saw. Then put the hex head bolt through the round hole above it. (Figure 75) 4. Put another lockwasher the bolt and tighten or socket. 5. Repeat saw. steps 9.
D A U-Clips /U-Clip On _Center Channe B 1 E U-Clips Fig. 80 3. Slide one U-clip over the hole in the left side of the center channel as shown. (Figure 80) Fig. 78 - Parts for Mounting Table 4. Put a washer on each of the mounting screws. (Figure 81) 1. Place a tee nut over each of the leveling holes and hammer them into place. (Figure 79) Fig. 81 - Mounting Screw and Washer Mounting 5. Stand Holes the front table on one edge. 6. Put a mounting screw through each of the mounting holes.
7. Place the front table on the saw so that the mounting screws' line up with the U-clips. The front table should extend about one inch beyond the trim caps. Putting Drawers in Place Model 113.198611 1. Slide each drawer in place on the slide brackets and push them all the way in. 8. Start the mounting screws into the U-clips using a Phillips screwdriver. Tighten the screws until the heads are just touching the table. Make sure that the table is not squeezing the rubber grommets. 2.
Location and Function of Controls 113.198611 113.198411 WARNING: On/Off Switch The saw can start ac- cidentally or be used by children and others when the yellow key is left in the red switch. Always remove the yellow key when the saw is off, and keep it out of the reach and sight of children. The on/off switch turns the power to the saw on and off. To turn the saw on, put the yellow key into the red switch and then pull the switch to the right. To turn the saw off, push the red switch to the left.
Bevel Lock The bevel lock is used to hold the blade at various angles to the table. To unlock the bevel lock, move the lock to the right. Always hold the motor when you unlock the bevel lock. (Figure 89) CAUTION: The motor is heavy and can swing down quickly. You can be cut or injured by the arbor shaft or blade. Hold the motor when you unlock the bevel lock. Fig. 87 - Miter Lock - Unlocked To lock the miter lock, push left. (Figure 88) the lock to the _A_!C..FrS... Fig.
swivel lock when the motor There are five pre-set bevel angles at -90 °, -45 °, 0°, 45 °, and 90 °. To unlock the bevel lock when the blade is at one of these angles, move the bevel lock all the way to the right and turn the motor while holding the lock in this position. positions, stand facing the saw handle, pull the swivel lock all the way toward you, and turn the motor as you hold the lock in this position.
Handwheel The handwheel radial arm. controls the height of the To raise the radial arm, turn the handwheel clockwise. To lower the radial arm, turn the handwheel counterclockwise. (Figure 95) Fig. 95 - Handwheel One complete turn of the handwheel the arm 1/16 inch. moves The handle can be folded in by pushing the red button while pushing the handle in. All Controls Always lock the miter, swivel and bevel locks before making a cut on your radial arm saw.
Alignment of the Blade 1. Loosen the four screws in the front of the column support. (Figure 96) The blade of your radial arm saw must be aligned properly for two reasons: to make cuts accurate, and to prevent binding of the blade and workpiece which can cause jams or thrown workpieces. These adjustments must be done in order, before using your saw for the first time. If they are not done in order the saw will not cut accurately.
1. Loosen the three leveling sure that the five mounting but not overtightened. screws screws and be are snug 2. Raise the radial arm until the bottom of the motor is about 2-1/2 inches above the front table. 3. Unlock the bevel lock to release the motor. Hold onto the motor as you do this. _1_ CAUTION: The motor is heavy and can swing down quickly. You can be cut or injured if the arbor shaft hits you. Hold the motor when you unlock the bevel lock. Fig. 97 Leveling Front Table.
8. Unlock the miter lock and swing the arm to the right until the arbor shaft is over the right line. 9. Mark the point on the line under ter of the arbor shaft. 18. Move the arbor shaft over another point. Do not change the elevation of the arm. 19. Tighten the mounting screws and/or leveling screws until the handle of the arbor wrench just fits between this point and the arbor shaft. The wrench should slide back and forth with slight contact. Use a 1/8 inch Hex-L wrench to tighten the leveling screws.
3. Pull up on the fence. 4. If the fence is held firmly, no change needed. Go to the next section, or If the fence is loose and can be pulled position, go to step 5. 5. Unlock is out of the table locks. 6. Loosen the nuts under the circular clamps using a 7/16 inch wrench or socket. (Figure 103) Fig. 102 25. Lock the bevel lock, rip lock, swivel lock and miter lock. Adjusting 3/16 Table Locks The table locks are designed to hold the rear table, spacer, and fence in place while cutting.
Squaring Crosscut _1_ CAUTION: Overtightening the arbor nuts may cause the blade collars to warp and the blade to wobble while cutting. Use the arbor wrenches to tighten the arbor nuts but do not overtighten. Travel The blade must travel perpendicular to the fence along the radial arm in order for crosscuts to be accurate. If the radial arm is not perpendicular to the fence, there will be a slight miter angle in all crosscuts. _lb WARNING: Plugging 4.
If the blade tighten tried to "walk" the top left screw the right. meet Then tighten the column. on the square, to move the arm to the top right screw to Go to step 15. 15. Move the motor back and forth along the radial arm. Repeat step 14 until the marked tooth just touches Then go to step 16. Tighten the square at all points. 16. the bottom the column support, left several times screws in the front of switching from right to so that you do not force radial arm out of line.
If there is a gap between the square and the the blade after any rotation (Figure 108), go to step 6. 23. Lock the rip lock, put the spacer, fence and rear table back in place, lock the table locks, and go to the Squaring next section. Blade to Table for Crosscutting Right These steps are necessary so that your blade will be perpendicular to the table and cuts will be accurate. If this is not done correctly, your cuts will have a slight bevel angle. r I Square t_ Table 1.
9. Hold the motor tightly and lock the bevel lock. Do not let the motor move out of place. 17. Turn the blade with your hand several times and check to see if the square is flush with the blade. 10. Check the square to make sure that it is still flush with the blade. 11. Tighten the four screws behind 18. If the square is flush with the blade after each rotation, go to the next section, or the yoke. If there is a gap between the square and the blade after any rotation, go back to step 6 and repeat.
4. Turn the blade with your hand several times and check to see if the square is flush with the blade. 5. If the square is flush with the blade after each rotation, no change is needed. (Figure 112) Go to the next section, or If there is a gap between the square and the blade after any rotation, go to step 6. (Figure 112) Fence ( ] I Square Right Fig. 113 8. Hold the square in place and turn the motor until the square is flush with the blade. !_ Fence 9. Hold the saw handle swivel lock.
Squaring 1. Unlock 4. Turn the blade with your hand several times and check to see if the square is flush with the blade. Blade to Table for Ripping the swivel lock and turn the motor 5. If the square is flush with the blade after each rotation (Figure 116) go to step 11, or to the out-rip position with the motor between the blade and fence. (Figure 114) If there is a gap between the square and the blade after any rotation (Figure 116), go to step 6. Right t [M_otor f R'-..
7. Hold the square in place and use the 9/16 inch wrench to turn the bolt until the square is flush with the blade. hand. Try to keep turning. the carriage bearing from 8. Hold the bolt firmly, and retighten the hex nut using a 1/2 inch wrench. 15. If you can keep either of the carriage bearings from turning while the motor moves along the radial arm, go to step 16, or 9. Turn the blade several times and check to see if the square is still flush with the blade.
Making Blade Parallel Table to These steps are done to help prevent the workpiece from being thrown or damaged when the saw is used for edging. Fig. 120 6. Lower the radial arm until the blade just rests on the edge of the framing square. Make sure that the square is on the blade and not on the set of a tooth. 7. Turn the blade with your hand several times and check to see if the square is flush with the blade. Fig. 119 1. Put the radial arm in the 0° miter position. 8.
9. Unlock 1(}. Loosen the bevel lock. 16. Turn the blade with your hand several times and check to see if the square is flush with the blade. the two screws on the back of the motor support using a 1/8 inch hex-I, wrench and pliers if necessary. (Figure 122) _lb WARNING: The hex-L wrench 17. If the square is flush with the blade each rotation, go to step 18, or may If there is a gap between the square blade, go back to step 9 and repeat. break when used with pliers to loosen screws.
_lk WARNING: Kickback can occur if 3. Make sure that the lower edge of the guard is parallel to the table. (Figure 125 - above) the spreader is not in line with the blade. You can be injured or killed. Always adjust the spreader and make sure that it is directly in line with the blade. 4. Tighten 5. Unlock the swivel lock and turn the motor to the in-rip position, with the blade between the motor and the fence. (Figure 126) 1. Loosen the guard clamp screw until it no longer touches the metalplate.
13. Loosen both nuts on the spreader 1/2 inch wrench. using a Guard 14. Slide the spreader with your hand until it is against the fence directly behind the blade. Antikickback Pawls 15. Tighten both nuts using a 1/2 inch wrench. Do not move the spreader as you tighten these nuts. Spreader Fence 16. Check the blade and spreader again to make sure that they are both against the fence. If not, go back to step 13 and repeat. Table / 17.
Digital Display ELEV: This button displays the height of the blade. The "0" display is usually set with the blade just touching the table. A positive display shows the distance the blade has been raised above "0". A negative display shows the distance the blade has been lowered below _A/RS / CRI1FT$1dRN I_0tt" ELECTRONIC MITER: This button displays the miter angle. The "0" display is usually set with the arm perpendicular to the fence.
5. If there is still no display, nearest Sears store, or Installing the Battery 1. Slide the batter), into the opening behind the digital display with the angled corner on top. (Figure 130) If the display contact your says: ELE • go to step 6. Battery 6. Snap the battery cover into place. 7. Push the ON/OFF play. button Replacing the Battery 1. Use a screwdriver off. to pry the battery cover 2. Push in and slightly upward on the battery, then pull out.
6. Unlock the miter lock. 7. Move the arm to the right until it snaps into the 45 ° position. 8. Lock the miter lock. 9. The display should say: ! 10. Unlock the miter lock. ( 11. Move the arm to the left until it snaps into the -45°position. Fig. 131 - Screws for Miter Encoder 12. Lock the miter lock. 13. The display should say: _!.U [ °. _qc,-, 14. If the display is correct go to the next section, or 20.
Bevel Encoder 1. Push the ON/OFF play on. button 14. If the display is correct go to the next section, or to turn the dis- at all three points, If the display is not correct at one or more these points, go to step 15. 2. Put the saw in the crosscut position with the radial arm perpendicular to the fence and the blade perpendicular to the table. 15. Unlock the bevel lock. 16. Move the motor 3. Lock the bevel lock. of to the 45 ° bevel position. 17. Lock the bevel lock. 4.
22. If the display is still not correct, steps 15 - 21 until the bevel encoder right position, or If the display Setting is correct, 8. Push the ELEVbutton. repeat is in the 9. Push the REF SET button. 10. The display will say: go to the next section. Zero References Bevel, Miter and Elevation The "0" reference points for miter, elevation are usually set with the: In-rip bevel, and The "0" reference point for in-rip is usually set with the blade just touching the front of the fence.
go to the next section, or 8. Lock the rip lock. 9. Push the RIP button. If the display says: ! 1 t Yi I-! I-! .,_ I I_l.l_l I_l push the REF SET button the next section. 10. If the display shows the O-RIP go to step 11, or again. Then function, If the display shows the RIP function, push the RIP button again. Then go to step 11. go to 11. Push the REF SETbutton. Out-rip Reference 12. If the display The "0" reference point for out-rip is usually set with the blade ten inches from the fence.
Electrical Motor Connections _I_WARNING: Specifications power cord is worn, cut, or damaged in any way have it replaced immediately. The AC motor used in this saw is a capacitorstart, non-reversible type having the following specifications: Rated H.P ............................. Maximum Developed H.P .............. Voltage ........................... Amperes ............................. Hertz (cycles) .......................... Phase .............................. RPM ...............................
_k Extension AnalWARNING: To maintain proper tool grounding, whenever the outlet you are planning to use for this power tool is of the two prong type do not remove or alter the grounding prong in any manner. The use of any extension cord will cause some loss of power. Use the following table to determine the minimum wire size (A.W.G.) extension cord. Use only 3- wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tool's plug.
Crosscutting r Crosscutting is used to cut a workpiece to length. The work_iece is held against the fence. The saw blade is pulled through the workpiece. Cuts are usually made across the grain of the workpiece. Types of Crosscuts The basic types of crosscuts are shown below. Notice the hand and body position in each. Fig. 138 Bevel Crosscut Fig. 136 Straight Crosscut Fig. 139 Compound Crosscut Miter Straight Fig. 140 Basic Crosscuts Fig.
Safety Information Crosscutting 4. Fingers or hand can slip into the saw blade as you make a crosscut. Fingers, hand or arm can be cut off. Keep the hand holding the workpiece at least 8 inches to the side of the workpiece, out of the path of the saw blade. Keep hand holding the workpiece in view at all times. for Read and follow the safety information before making any type of crosscut. below 4_, WARNING 1. Set guard and anti-kickback pawls to proper height to serve as a partial barrier. 5.
10. The workpiece cannot be controlled or held stable enough to do free hand cutting. The workpiece can be thrown or slip and pull fingers and hand into the saw blade. Fingers or hand can be cut off. Set the radial arm to the desired cutting angle. Keep workpiece flat on table and solidly against the fence.
Crosscutting Use the following checklist of each new cutting period of an accident. Crosscut Yellow at the beginning to reduce the risk Checklist key removed Saw unplugged Cutting Checklist You will need Table and Fence Kerfs to cut a new table kerf (shal- low cut) and fence kerr (slot left in the fence from sawing through it with the blade), each time a new cutting angle is used. The table kerf lets the blade cut all the way through a workpiece. from red switch. and switch off.
WARNING: The saw blade will suddenly come toward you when lowered into the table if the rip lock is unlocked. Fingers and hand can be cut off. Lock the rip lock before and after each crosscut. 8. Grasp saw handle and hold your forearm in line with the saw handle as shown below. t ;uard and Table F i i,n I Fig. 145 Crosscut Blade Guard and Body Position Fig. 143 Locked Position 4. Lower the radial most touches £L _ ALWARNINL_: Saw blade can suddenly come toward you when turned on.
Making 4. Adjust the height of the anti-kickback pawls to clear top of fence and workpiece by about 1/8 inch. The pawls and spreader help provide protection from the leading edge of blade. Crosscuts The following section contains safety information and instructions for making crosscuts. Anyone who uses your saw should read and follow these steps. _ WARNING: The horizontal contact blade to provide with must protection the upper and avoid the workpiece the blade.
Pull the workpiece saw blade to the through distance 12. Support and against hand. the shown below. and hold the workpiece down the fence firmly with your left 13. Pull blade through fence and workpiece just enough to complete the cut. Fig 147. 14. Return saw to its rearmost position continue to hold the saw handle. and 15. Turn saw off. 16. Wait for the blade to stop turning. 17. Remove yellow key form red switch. Fig. 147 Distance Needed to Complete Crosscut 10.
Ripping When Ripping is used to change the width of the workpiece by sawing along its length. The workpiece is fed into the saw blade. The fence is used as a guide. Rip cuts are usually made with the grain of the workpiece. Saw Positions to Use In-Rip or Out-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider.
Safety Information Ripping 2. One of the most for Read and follow the safeb information before making any type of rip cut. below workpiece could kickback as you reach for, touch or try to pull the workpiece through the blade. You can lose your fingers, hand, or arm. The blade guard does NOT provide complete protection at outfeed end of the saw. Do not reach for the workpiece at outfeed end of the saw. Fingers, hand or arm can be cut off. Follow instructions for ripping. 1.
2. The workpiece can be grabbed by the saw blade and take off like a missile. 4. Non-thru cuts increase the chance of kickback because the anti-kickback pawls cannot always grab the irregular workpiece surface. Use a featherboard. See Cutting Accessories section on how to make and use a featherboard. Anyone standing in the path of the workpiece can be killed. 5. The workpiece can snag or hang up on a fence with a kerf in it. The workpiece can be thrown or pinch the blade, causing kickback.
Rip Cutting Blade Guard, Anti-kickback Pawls and Spreader Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident. The blade guard, anti-kickback pawls and workpiece spreader are designed to reduce or eliminate the risk of injury from blade contact, workpiece kickback and wrong way feed. The Blade Guard: Rip Cutting Checklist • serves as a partial barrier to help keep hands from contacting the blade at the infeed end of the saw blade.
Making Blade a Rip Cut Table Kerf You will need to make a rip cut can be made. Eve the blade a new distance will need to make a new 2. Lock rip, swivel, miter, locks. 1. Unplug table kerf before a n ' time you move from the fence, you kerf. 1. Put saw in desired rip position saw arm in the 0° position. Guard Adjustments saw and remove yellow key. 2. Put saw in In-Rip position saw arm in the 0° position. and lock the and lock the bevel and table 3.
Anti-kickback ments Making Rip Cuts Pawls and Spreader Adjust- !. Go to the outfeed When end of the saw blade. 2. Put edge of workpiece and under the pawls. beside In-Rip or Out-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider. Use the in-rip position for all workpieces less than 14 inches wide. the blade 3.
_IL WARNING: When making through 9. Stand out of the line of the workpiece to be clear of workpiece in case of kickback. rip cuts do not set the blade closer than 1/2 inch from the fence or auxiliary fence, your hands will be brought too close to the blade. Your fingers and hand can be cut off. Do not use a radial arm saw to rip cut less than 1/2 inch wide workpieces. 1. Set the blade to desired distance from the fence and lock the saw arm in the 0° position. 2. I_x)ck rip, swivel, miter, bevel locks.
on the arbor could cause the dado and arbor nut to spin off. Take several passes of the dado if cut required is greater than 13/16 of an inch wide. Kickback, Blade Contact. Fingers,hand or arm can be cut off. 3. To avoid excessive never cut a 13/16 inch wide dado deeper 1/8 inch in one pass. Follow instructions for ripping. 13. Turn the saw off WARNING: Blade continues to turn for about 12 seconds after power turned off. Do not reach for cut Molding is !.
_lb WARNING: If the auxiliary fence is not used when the saw arm is in the 0° crosscut position, the molding head cannot be located behind the fence for safe and proper operation. 3. Remove saw blade, dado, or other accessory from the saw arbor shaft before using the accessory shaft. Do not use the saw with accessories installed on both ends of the saw arbor shaft at the same time. 4. Make 4. Edging can also be done in the 30 ° left miter without the use of an auxiliary fence.
Cutting Accessories Fences Fences are required Push for all saw operations. Push sticks are used during ripping when the blade is placed between 2 and 6 inches from the fence. Crosscutting requires fences with kerfs (slots) to match the path of the saw, because the saw blade is pulled through the kerf in the fence to cut the workpiece.
Auxiliary Fence and Push Block An auxiliary fence must be used if the blade is positioned between 1/2 inch and 2 inches from the fence during ripping. An auxiliary fence must always be used with a push block. Their purpose is to keep your hands away from the saw blade. They are also needed when you use the molding head.
5. Cut out a notch from the 12 inch side of Auxiliary the 3/8 plywood that is 9 1/2 inches long by 3/8 inch wide. The dimensions of the remaining 3/8 plywood are shown in Fig. 165. Fence for Edging Make an auxiliary * before doing edging 0° miter position. 6. Glue the 3/4 inch plywood on top of the 3/8 inch plywood so that their 12 inch sides are square, as shown; • when existing damaged.
Featherboard Featherboards are used during rip cutting to help keep the workpiece against the fence. The featherboard is clamped to the front table, so that the angled edge of the featherboard is against the workpiece on the infeed end of the blade. The other edge of the workpiece is against the fence. Make new featherboards have been damaged. when existing 1. Use solid (knot free) lumber 5 1/2 inches by 3/4 inch. ones 24 inches by 2.
*Recommended Item Lower Retractable Guard A lower retractable guard which meets OSHA requirements for occupational use of the radial saw is available. (See Note) The lower guard is designed to provide protection from contact with the fiat sides of the blade when the radial saw is in the 90 ° crosscut position and in its rearmost position behind the fence. The lower guard only provides protection against minor lacerations and bruises. Cat. No.
Glossary Anti-kickback Pawls: Pivoted objects with teeth which help prevent workpiece kickback. Arbor: blade. The bar or shaft that holds the saw Bevel: The slanting of the motor an angle between 0° and 90 °. Crosscut: Dado: square Molding Cut: Non-through cut which produces a contoured surface on the workpiece. Cutting Non-through sided notch a workpiece and blade Outfeed: The end of the saw blade where the rip cut workpiece leaves the saw blade; identified by presence of pawls.
Helpful Hints In order to get accurate cutting results your radial arm saw, do the following: 1. Follow all steps in the Alignment the Blade section. 3. Place the same edge of the workpiece against the fence for all cuts. Make the first cut at one end of the workpiece, then flip the workpiece over and make the second cut from the other end. Continue this way until all four cuts are made. (Figure 172) from of 2.
3. Lock the miter, To extend the life of the front table of your saw, tack a piece of 1/4 inch plywood over it. Make sure that the tacks are not in the path of the saw blade. bevel, or swivel lock. These steps will reduce stress on saw parts, and improve the accuracy of your cuts. Use of a front table cover does the following: The following table is provided to convert the decimal numbers on the digital display to fractions. All decimals are rounded to the nearest .01 inch. (Figure173) .
= Maintaining Your Saw General To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation. WARNING: For your own safety, turn power switch off and remove plug from power source outlet before maintaining or lubricating your saw. Lubrication Your saw is precision built and should be kept properly lubricated.
• Lubricate the cam surfaces lock assembly. of the rip • A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support. With elevation handwheel raise arm to upper limit. Completely collapse bellows by pulling down on top flange as illustrated for access to column tube. (Figure 176) Fig. 174 - Swivel and Bevel Index Pins • Lubricate the bearing points where the arm attaches to the column tube.
Adjustments Bevel Swivel for Wear This handle provides a friction lock between the upper face of the yoke and the bottom face of the carriage. It should eliminate any play or rotation between these two parts when locked. An adjustment is required if the yoke can be easily rotated by hand when handle is locked or yoke lock handle offers minimal resistance when moving handle to the locked position. To make this adjustment: Lock The purpose of the bevel lock is to lock the motor at any bevel angle.
Arm and Column With the miter lock unlocked and in the unindexed position the arm should fit snugly to the column tube and not allow any vertical movement. If you can move the end of the arm up and down an adjustment is needed. 1. With a #2 Phillips screwdriver screws and the rear arm cover. remove two 2. With a 9/16 inch wrench or socket tighten evenly the top two 3/8-16 hex head tapping screws. The bottom two screws should also be tightened evenly but not as tight as the top screws. (Figure 180) Fig.
2. Push the carriage back against the rear stop. 3. Hold the front carriage bearing with your fingers as tight as possible and pull carriage forward at the same time. If you can prevent the bearing from turning an adjustment is required. (Figure 181) Fig. 182 - Location of Hex Nut 3. Rotate the eccentric bolts a partial turn (left or right) as required to take up looseness. Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions. 4.
Rip Lock The HI) lock locks the carriage in any position along the length of the arm. If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock is in the locked position an adjustment is required. 1. Hold the rip lock in the unlocked position and with a 7/16 inch wrench tighten the 1/420 hex lock nut 1/4 turn. (Figure 185) Track Arm Fig. 183 - Miter Lock - Unlocked 2.
3. As soon as the red button Motor will click into running position, the saw may be started operated normally. To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. and 4.
Changing _11_DANGER: Motor Voltage To avoid electric shock unplug the saw before changing motor voltage. Dual Voltage Switch Under normal home workshop usage, and if full voltage is supplied to the motor, your saw will operate efficiently on 120V, as connected at the factory. However, if any of the following conditions exist, it will be advisable for you to have a qualified electrician reconnect the motor for 240V operation: • I [eavy duty operations.
Troubleshooting = _I_ WARNING: To avoid injury turn power switch off and remove plug from power source outlet before troubleshooting. Electronics Problem Probable No display when On/Off button is pressed. Battery Cause not installed Battery contacts Battery Indicator • dead. display failure. dark. after a few Display blanks when moving carriage, then re-appears when motion stops. is Adjust battery partment. position Clean battery contacts. in com- Replace alkaline battery battery.
Electronics -2 Probable Problem What to Do Cause Arm or carriage moved too rapidly for indicator to monitor, Follow procedure for setting zero reference points in the Setting Electronic Display section. Display will reset to zero but immediately shows EEE.E or EE.EE when arm or carriage is moved. Encoder or indicator defective. Have electronics checked by qualified technician. Repair service available at nearest Sears Store. Display does not change when arm or carriage is moved.
Motor - 2 Probable Problem Motor fails to develop full power. (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example: a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is Power What Cause line overloaded lights, appliances, motors. Undersize with to Do Reduce the line load. and other wires or circuit too long. Increase wire sizes, or reduce length of wiring.
Saw Operations Problem Probable Crosscuts not accurate 0° and 45 ° miter. at Cause Looseness What between and column column support. Blade, Go to Alignment of the Blade, Squaring Crosscut Travel. Column Go to Alignment of the Blade, Adjusting Elevation. is loose in support. Arm not indexing properly. Go to Maintaining Your Saw, Adjustments for Wear, Miter Lock. Carriage loose on arm. Go to Alignment Squaring Blade Ripping. assembly yoke and car- Sawdust between fence.
Saw Operations -2 What Cause to Do Problem Probable Workpiece kerr rough with tooth marks from blade (also called heel). Saw blade to fence. not square Go to Alignment of the Blade, Squaring Blade to Fence. Saw blade to table. not parallel Go to Alignment of the Blade, Making Blade Parallel to Table. Using improper cut desired, Wood binds, smokes, and motor slows down or stops when ripping. Dull blade Feed or warped for finish Use proper blade. board. Sharpen or replace the saw blade.
Saw Operations - 3 Problem Probable Cause Clamping force not sufficient at bevel angles other than 45 °. Bevel lock needs Depth Table of cut varies from top What to Do adjusting. not parallel with Go to Maintaining Your Saw, Adjustments for Wear, Bevel Lock. arm. Go to Alignment one end of the work_iece to the other. Blade tends through to advance lumber Dull blade. of the Leveling Front Replace or sharpen Table. blade. too fast. Not advancing Draw saw blade saw properly.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113,198611 10 ISEE FIG. 6) \ il ]_12 13 i o 11 14 17 3 18_,,,_ 15 4 \ 5 78 3 25 9 (SEE FIGS} / 21 29 (SEE FIG, 47 2) (SEE FIG. 3& 4) ISEE FIG.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 Always order by Part Number FIGURE Key No. Part No. 1 STD601103 2 3 STD551010 815857-1 8O838O-6 5 6 7 8 815710 815649 815820 816333 9 10 11 806828-3 12 13 60128 60074 14 15 16 17 18 19 20 21 22 23 24 25 26 37384 815762 815989 STD532512 815834 STD551225 STD541025 815990 STD522506 STD551012 STD54!425 815832 815797 27 28 446188 817113 817114 29 30 3! 815856-1 *Standard Hardware Key No.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number FIGURE Part No. Key No. 2 - BASE AND COLUMN Key No. Description ASSEMBLY Part No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 STD511105 STD551210 815707 804182 STD551031 STD551131 STD541031 815646 STD541450 816977 816976 815826 815771 STD610803 37 38 815749-1 816273 *Ring, Retaining 7/16 Washer, Thrust .502 x .927 x .
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 1 2 815803 810214-2 3 4 5 6 7 815798 STD551012 816845 8 9 10 11 12 13 14 15 16 17 18 19 20 815682 815683 817162 815678 815679-1 805561-10 815791 815677 815813 815836 815685 815799 815686 808380-6 3 - YOKE AND MOTOR Description Cap, Motor Support Screw, Low Hd.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 1 810214-3 2 3 4 5 6 7 8 STD315485 STD551031 817181 815689 STD551062 815827 STD600803 9 10 11 12 13 14 815817 STD541462 62636 815693 STD541425 273229 15 816497 16 815671 17 815804 18 815692 19 STD532507 20 808380-2 21 STD541231 *Standard 4 - YOKE Key No. Description Screw, Low Hd. Cap 5/16-18 x 7/8 *Bearing, Ball .3150 I.D.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 1 2 3 4 5 815688 815809 815774 815790 STD601103 6 7 815703 815856 8 9 10 11 12 13 14 815779 815741 STD363539 815735 815704 STD551208 STD600803 15 16 17 18 19 20 21 815775 815863 815976 815938 815789 816492 816333-3 *Standard Hardware 5 - ARM ASSEMBLY Key No, Description Part No.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS, 113.198411 and 113.198611 Always order by Part Number - Not by Key Number FIGURE Key No. 1 2 3 4 6 - TABLE Part No. 815757 815755 815758 817102 *Standard Hardware ASSEMBLY Description Table, Rear Table Spacer Fence, Rip Table, Front Item may be Purchased lO6 Locally.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 Always order by Part Number - Not by Key Number _3 [ 1 2 J I ! 5 FIGURE 7 - FOOT Key No. ASSEMBLY Part No. STD601103 2 3 4 5 6 7 8 9 10 11 -- 815874 817116 815879 815871 STD541237 803835-1 815878 815875 803927-3 808503-1 507799 *Standard - MODEL 113.198611 Description *Screw, Pan Rec. Hd.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 Always FIGURE Key No. 1 2 3 4 5 6 7 8 9 10 Part No. 805589-5 815898 815892 STD541025 STD551225 815893 815890 815886 817151 11 12 i802392-36 13 i805529-5 14 i815888 *Standard order by Part Number 8 - CABINET FOR MODEL Key No. Part No. 15 Screw, Truss Hd. 1/4-20 x 1/2 Skirt 44" Support, Center Rear *Nut, Hex 1/4-20 *Lockwasher, External 1/4 Support, Upper Bracket, Stand Slide Support, Front Center Panel, Side R.H.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number FIGURE Part NO. Key No. 1 2 3 4 5 6 7 8 9 805589-5 815898 STD541025 STD551225 815893 815891 815886 815933 816274 10 11 12 13 817151 STD541237 816111 817108 *Standard 9 - CABINET ASSEMBLY Key No. Description Screw, Truss Hd.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 Always order by Part Number - Not by Key Number 1 3 \ FIGURE 10 - DRAWER Key No. 2 3 ASSEMBLIES Part No. 815912 815917 815919 330751 815923 815901 815902 507798 *Standard Hardware 3", 6", 10" Description Drawer Assembly, 3" Drawer Assembly, 6" Drawer Assembly, 10" Fastener Drawer Front, 3" Drawer Front, 6" Drawer Front, 10" Bag of Loose Parts (Model 198611) Not Ills. Item may be Purchased 112 Locally.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number / 2 FIGURE Part No. Key No. 1 2 3 4 5 6 7 8 11 - MOTOR Description 507745 STD376116 64950 64951 64948 64921 64922 STD600603 30582 *Standard ASSEMBLY Hardware 113 Housing, Motor *Capacitor Screw, Type "T" Screw, Flat Head Screw, Ground Protector Gasket *Screw, Type 23 Pan Hd. 6-32 x 3/8 Cap, Shaft Item may be Purchased Locally.
PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198411 and 113.198611 SAW Always order by Part Number - Not by Key Number 5 \ 1 8 10 17 16 9 9 13 14 FIGURE 12 - GUARD p:rt NO. 1 2 3 4 5 6 7 816264-1 120399 63258 63541 815816 STD551010 STD601103 8 9 STD541231 815815 *Standard Hardware 9 11 18 12 Key No. 9 Key No. Description Guard *Nut, Square 5/16-18 Elbow, Dust Bar, Anti-Kickback Guide, Anti-Kickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Pan Hd.
NOTES
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NOTES
NOTES
NOTES
f 'N /"- SEA/R,. Operators Manual SERVICE MODEL NO. 113.198411 10-INCH DELUXE ELECTRONIC RADIAL SAW Now that you have purchased your 10-inch electronic radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your 10-inch electronic radial saw will be found on a plate attached to your saw, at the left-hand side of the base.
