lSearsi o wners manual MODEL NO. 113.197702 SAW ONLY 113.197752 SAW WITH LEGS Serial Number Model and serial number may be found at the front of the base. You model should record and serial CRRFTSMRNo both number in a safe place for future use. IO-INCH RADIAL CAUTION: Read GENERAL and ADDITIONAL SAFETY • assembly INSTRUCTIONS • operating carefully Sold Part No. 63871 • repair by SEARS, ROEBUCK AND SAW parts CO., Chicago, IL. 60684 U.S.A.
FULL ONE YEAR WARRANTY If within one year from the date of purchase, this workmanship, Sears will repair it, free of charge. WARRANTY OR SERVICE SERVICE CENTER This gives you specific warranty IS AVAILABLE THROUGHOUT ON CRAFTSMAN Craftsman BY SIMPLY THE UNITED legal rights, and you Radial RADIAL SAW Saw fails due to a defect CONTACTING STATES. THE NEAREST may have other rights which in material SEARS vary from or STORE state to state. SEARS, ROEBUCK AND CO.
additional safety instructions CAUTION: Always disconnect the power cord before removing the guard, changing the cutting tool, changing the set-up or making adjustments. Shut off motor before performing layout work on the saw table. WARNING: DO NOT CONNECT POWER CORD THE FOLLOWING STEPS HAVE SATISFACTOR I LY COMPLETE D: h Assembly II. Examination and operating familiarity switch, elevation control, yoke index and alignment. index and lock, carriage spreader and ant!kickback lock. III.
additional removed accessory safety from shaft instructions for radial the saw arbor before using the (rear end of the saw motor). NEVER Therefore, rip with the finished side down (next to the table) and be especially attentive to following proper set up and cutting procedures. Do not stand, or permit anyone else to stand, in line with a potential kickback. operate the saw with cutting tools (including sanding accessories) installed on both ends of the saw arbor.
(C)CROSSCUTTING 1. ALWAYSRETURNTHECARRIAGE TO THE FULLREARWARD POSITION ATCONCLUSION OFEACHCROSSCUT TYPEOPERATION. Never remove yourhandfromtheYokeHandle unless the carriage is in this position.Otherwise thecutting tool mayclimb up on the workpiece andbe propelled towardyou. 2. Placeguardin horizontalpositionand adjust antikickback pawlstojustclearthetopofthefence or workpiece, whichever is higher.Thisprovides additional guarding. 3.
electrical An adapter connections as shown below is available /, plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GROUNDING 7\ L for connecting Ix LUG ADAPTER 3-PRONG PLUG 2-PRONG 3. Connections for 240V A.C. RECEPTACLE a. NOTE: already The adapter illustrated have a properly grounded ELECTRICAL a. Motor b.
2. After coolingto a safeoperating temperature, the overload protector canbeclosedmanually by pushing in theredbuttonon thetopof themotor.If thered buttonwill notsnapintoplaceimmediately, themotor isstill toohotandmustbeallowed to coolforawhile longer.Insomecases thismaytake20-30minutes. (An audible clickwill indicate protector isclosed.) 3. As soonasthe red buttonwill snapinto running position, the saw may be startedand operated normally,by pullingoutthe sawswitchto the"ON" position. 4.
CONTENTS Guarantee ..................................... General Safety Instructions for Power Tools ......... Additional Safety Instructions for Radial Saws ....... Electrical Connections .......................... Assembly and Alignment ........................ Unpacking and Preassembly ..................... Alignment Procedure ..................... ".... assembly 2 2 3 5 8 8 12 Location and Functions of Controls ............... Basic Saw Operations ..........................
The following parts Key No. Table of Loose Parts | 2 3 are included with Model 113.197752. QtY. Leg ..................................... Stiffener, L.H ............................. Stiffener, R.H ............................. Loose Parts Bag Part No. 63752 (containing the following items): - Screw, Truss Hd. 1/4-20 x 5/8 .............. - Lockwasher, 1/4 External ................. - L0ckwasher, 5/16 External ................ - Nut, Hex 1/4-20 ......................... - Nut, Hex Jam 5/16-18 ..
REMOVE SKIDS MOUNTING 1. BASE SAW From among hardware: 4 4 16 4 FROM the loose parts, find the LEG following Hex Head Screws, 5/16-18 x 5/8 Lockwashers, 5/16 in. External Type Washers, 11/32 ID Hex Jam Nuts, 5/16-18 2. Place saw on legs so that holes in bottom with holes marked X in top of legs. 3. Install screws, washers and nuts o_0 o o o o L.H.
assembly and alignment BE positive switch is "OFF" thru-out entire procedure. and power cord unplugged .f'_ REMOVE CARRIAGE AND TAG. Read and _,,,....__ WARNING _ STOP SCREW, LOCKWASHER understand warning tag before discarding. LOCKWASHER i_._.._ S!OP HEX LOCK ARM BEFORE SCREW "L" WRENCH SUPPLIED PROCEEDING. HOLDING CARRIAGE ASSEMBLY WITH BOTH HANDS, CAREFULLY START AND SLIDE THE CARRIAGE ONTO THE TRACKS.
ALIGNMENT PROCEDURE IMPORTANT: SQUARE HD. SCREW 5/16-18x 3/4 IN ORDER TO OBTAIN MAXIMUM CUTTING ACCURACY, THE FOLLOWING SIX STEPS MUST BE CAREFULLY FOLLOWED. BECOME THOROUGHLY FAMILIAR WITH THESE STEPS SO THAT YOU CAN ALWAYS MAINTAIN YOUR SAW IN PROPER ALIGNMENT. THE ACCURACY OF EACH ADJUSTMENT IS ALWAYS DEPENDENT UPON THE ACCURA C Y OF THE PRECEDING ADJUSTMENT.
assembly and alignment FRONT (IN UPSIDE HOLE HOLD T-NUT INSTALLATION TABLE DOWN FOR DOWN POSITION) TABLE SCREWS T-NUT (TYPICAL) BOTTOM SIDE OF TABLE _, OF FRONT (WORK) TABLE. Place front table board upside down on a workbench or on the floor. Drive T-nut into the hole that is not counterbored. 1. 2. Align the counterbored holes with matching holes in support channels. Install the five 17/64 inch flat washers, and four ¼-- 20 x I inch Pan-Head machine screws.
2. Loosen (2) 1/4 _ 20 Gib set screws rear of the column support. on the left side at the HEX "L" WRENC 3. Elevate, and then binds and elevation lower the is difficult Arm: (a) if the column loosen two 5/16 - 18 plated bolts on front side of the column support until you achieve smooth but firm elevation. (b) If the column moves side-to-side within the column support, tighten the two 5/16 - 18 plated botts until movement disappears - elevation should be smooth and firm. 4.
assembly and alignment 3. Lower arm until saw blade Lock the yoke clamp handle 4. Place a framing position the just contacts NOTE: 5. square just clears the front and bevel lock lever. on the table table. as shown and blade and square until the leg of the square a tooth of the blade. Mark this tooth. The framing "true" - (or combination) see start of square must be "Assembly and Alignment" method." section 8 on p.
STEP FOUR SQUARING SAW BLADE TO (WORK) TABLE NOTE: If alignment procedure step one was not performed, this adjustment can not be accomplished. 1. 2. Place a framing square on the table with the short leg against the saw blade. Do not allow the square to rest against a "set-out" tooth; it must rest flat against the blade side. RIP FENCE If the saw blade is square with the table top (no visible gap appears between the saw blade and square) and no adjustment s required.
assembly 3. l o correct and alignment "'heel" left condition proceed hand carriage as follows: a, Remove b. Loosen the yoke clamp c Loosen (slightly) the two d. Rotate the yoke assembly until saw blade and square is eliminated, t. Lock yoke clamp hex-head screws. handle f Recheck and install g Loosen for "heel" carriage cover• HEX handle• HEEL and gap between retighten carriage the the two cover. lock knob. set LEFf SIDF OF CARRIAGE ADJUSTMENT 1.
STEP SIX SCREW 1. INSTALLING INDICATORS. AND ADJUSTING RIP SCALE NOTE: The rip scales and pointers are intended to be used for quick settings. For greater accuracy, take direct measurement between blade and fence. a. Pre-assemble not remove carriage I _ indicator and twin nut, loosen but do the two screws which attach left hand I _ INDICATOR cover. b. Tilt carriage cover and install rip indicator Tighten carriage attaching screws. c.
assembly ALIGNMENT WARNING: and alignment OF SPREADER NEVER FOR RIPPING. POSITION ANTIKICKBACK ASSEMBLY POSITION ANTIKICKBACK PAWLS OR SPREADER. 2. THE GUARD OR WITH POWER ON; NOR PAWLS BY GRASPING Install Blade Guard. a. Sight (visually) to check for proper alignment of spreader with saw blade as shown. If the spreader is not aligned, adjust it as follows: (1) Loosen two spreader.
locations and functions of controls The versatility of the Radial Saw is due, in part, to its controls, and these are the keys to its successful operation. Learn to use the controls for all operations before actually starting to saw. A series of six diagrams is located on the top surface of the arm. These designate the controls that must be used in basic set-ups and operating procedures. You should become familiar with these diagrams and the operating instructions that follow, before operating your saw.
locations 1. Depth of Cut and functions of controls (Elevation) a. The diagram shows the elevation crank used to raise and lower the saw blade. b. Clockwise rotation raises the which blade . saw-blade bevel-index is . Angle and b. The radial arm has positive index positions at 0 ° and 4E ° Left and Right. The arm is rotated by pulling arm control lever to index release position.
WARNING: FOR YOUR OWN SAFETY ALWAYS LOCK THE SWITCH "OFF" WHEN SAW IS NOT IN USE. REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO IN THE EVENT OF A POWER FAILURE (ALL YOUR LIGHTS GO OUT) TURN SWITCH OFF. LOCK IT AND REMOVE THE KEY THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 7. Accessory Use only Drill Spreader -to the following Sanding recommended drum, CAUTION: The sawblade, dado, or be removed from the saw arbor accessory shaft.
HA VE YOU FOLLO WED ALL SIX STEPS OF THE ALIGNMENT PROCEDURE? IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE, YOU CANNOT EXPECT A CCURA TE CUTTING RESUL TS. THIS EDGE OF BOARD AGAINST FENCE FOR ALL CUTS FENCE / In addition to the proper alignment of your saw, you must also become familiar with the following practices in order to expect the best results. 1. Edge of workpiece must he as straight square. which is placed against fence as the long side of your f_aming 2.
basic saw operations REQUIREMENTS Board laying FOR CROSSCUT position (stationary) flat on table top. against (OPERATIONS rip fence 1 THROUGH (guide) and 4) 1. Arbor nut must be tight in horizontal position. 2. Arm 3. Adjust the antikickback assembly so the pawls just clear the workpiece or the fence, whichever is higher. 4. Work control must lever must and saw blade be in locked be held firmly against guard installed position. table and fence.
basic saw operations OPERATION Miter crosscutting angle other than a popular one, assembled to No. 2 - MITER CROSSCUT is the process of sawing a board at any a 90 ° (square) cut. The 45 ° miter angle is since two boards cut to 45 ° can be form a 90 ° corner for producing a square or rectangular frame. The radial arm is set to the desired angle of cut; yoke and bevel settings indexed at 0 ° (and locked) as in square crosscutting.
REQUIREMENTS WHEN RIPPING (OPERATIONS lock knob 5 AND 6) 1. Carriage 2. Radial must be locked. 3. Work must be held feeding through. 4. Guard spreader and antikickback (AKB) assembly must be properly set. OBSERVE INSTRUCTIONS IN PARAGRAPH, "POSITIONING GUARD, AND ANTIKtCKBACK AND SPREADER ASSEMBLY FOR RIPPING" UNDER "LOCATION AND FUNCTION OF CONTROLS". 5. Blade 6.
Since the work is pushed along the fence, it must have a straight edge in order to make sliding contact with the fence. Also, the work must make solid contact with the table, so that it will not wobble. Provide a straight edge, even if this means temporarily nailing of an auxiliary straight-edged board to the work. If the workpiece is warped, turn the hollow side down. Always use the saw guard and make sure the spreader is correctly aligned with the saw kerf and antikickback pawls properly adjusted.
adjustments ADJUSTING The BEVEL purpose angle. To shown the of clamp lock lever LOCK this adjust, Use n to compensate LEVER lever remove the bevel bot. Do locked for wear is to the lock Not lock lever Over position the set screw motor with as a wrench Tighten. and to Replace tighten the at any wrench as tighten bevel CC(Pq ,,vELLocK set screw. NOTE: The clamp bolt has a left handed thread.
adjustments to compensate for wear 3/8-16 ARM TO COLUMN With the arm control lever unlocked release position, the arm should move vertical play in the arm. The arm should adjust. a. Remove tighten fit snugly on the column. in index with no If not, then two (2) screws from rear cover plate and evenly top two 3/8-16 bolts, until arm moves firmly and there movement in the arm locked or unlocked. is no vertical or horizontal when arm control lever is b.
ARM LOCK ADJUSTING WHEEL Arm control lever operates a brake shoe that releases the arm, and automatically releases the pin for 0 ° & 45 ° miter settings. The lock action should amount of effort must arm. NOTE: Lever adjustment. must locks and arm index feel tight and secure. Considerable be applied to the lever to lock the be in unlocked If adjustment is required, under front of the arm clockwise to loosen.
trouble-shooting F,.,s.cutENDSOUSE C0T END .OOARE WARNING: REMOVE POWER CORD SOURCE BEFORE TROUBLE SHOOTING. FROM POWER NOTE: Changing one adjustment will effect another, best. to perform all of the alignment procedures correcting any one problem. The usual paragraphs operating "troubles" are !isled in the with the necessary corrections listed. RADIAL SAW DOES NOT 45 ° MITER CROSSCUTS.
trouble-shooting 5. WOOD DOWN a. BINDS, OR STOPS Dull blade or warped Sharpen attempted b. MOTOR board. or replace the saw use of severly warped blade. Avoid material. Feed e. Saw blade heels. in Replace fence. Carriage Assembly BOARD RIPPING. a. PULLS Loose on Arm. 8. explained FENCE WHEN STRIKES is the same in paragraph SPREADER as preceding c. WHEN RIPPING. Adjust spreader per instructions in Step Six under "Alignment of Spreader for Ripping". SAW DOES TRACKS. a.
MOTOR TROUBLE - SHOOTING CHART NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE Motor PROBABLE will not run. 1. Protector broken, CAUSE SUGGESTED c!rcuit 1. Reset protector by pushing on red button, located on top of motor (indicated by audible click). open, 2. Low voltage. Motor will not run and fuses "BLOW". 2.
maintenance and lubrication MAINTENANCE NO LUBRICATION Do not lubricate carriage ball bearings or motor these are sealed ball bearings and require lubrication. WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. When you receive your new Craftsman radial saw, Do not than of the ANTIKICKBACK if not sharp. pawls are bearings or races.
PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 _ 14 1_ 15 / / / 37 39 _"--.
PARTS LIST FOR CRAFTSMAN IO-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 Always order by Part Number - Not by Key Number. FIGURE Key No. 2 Part No, No. Key Description h 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 63518 37818 60339 60353 63625 63669 STD 601103 63670 63668 63686 STD541037 436594 STD 551010 63671 STD541110 STD 551131 9421620 STD 512520 63675 63429 63432 63674 102711 Cord, with Plug Relief, Strain Screw, Hex Hd.
( PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 m| == / €_ GO //34 35 42 43 30 \ /L_ 29 47 28 29 ! / 50 eAny attempl: to repair this motor may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store.
PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 FIGURE 3 - YOKE ASSEMBLY Part No, 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 STD 601105 63661 63786 STD 510605 120399 63657 63655 63658 63656 STD 551031 114605 I STD 523107 63778 60336 63777 60040 STD 541462 STD 551062 30567 63779 63528 30521 63659 63660 30530 63641 STD 541231 30495 62498 60175 I STD 541411 *Standard Key No. Description *Screw, Type "T" Pan Hal. 10-32 Cover, L. H.
"'R PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113,197752 .
PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 FIGURE Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. STD 503705 63623 60330 63611 63610 STD 572510 63612 9416187 STD 523110 60078 STD 541037 STD 551137 60340 STD 523712 186648 60329 60367 60336 63609 63613 63500 63614 60300 63615 STD 541450 4- BASE ASSEMBLY Key No. Description *Screw, Soc.
repair parts PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 5 3 1 4 ¢6 2 FIGURE Key No. Part No.
PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW MODEL NUMBER 113.197702 AND 113.197752 4 5 6 7 18 16 8 15 9 17 11 10 13 FIGURE Key No. Part No. 1 2 3 4 5 6 63681 120399 63541 63540 STD 551010 STD 601103 7 8 9 60219 STD 541231 63271 6- GUARD Description Guard *Nut, Square, 5/16-18 Bar, Antikickback Guide, Antikickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Type "T" Pan Nd. 10-32 x 3/8 Screw, Wing 5/16-18 x 1/2 '*Nut, Hex., 5/16-18 Pawl, Antikickback *Standard Hardware Item ASSEMBLY Key No.
ISearsl owners manual SERVICE IO-INCH Now that you RADIAL SAW have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide arl pertinent facts when you call or visit. MODEL NO. 113.197702 SAW ONLY The model number of your 10-inch radial saw will be found on a label attached to your saw, at the front of the base. 113.
