Product Manual

INSTALLATION AND MAINTENANCE MANUAL FORM #PM-005 REV D 12/09
Page 2 of 6
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com
or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: [phone]
PRESSURE WARNINGS
• This equipment should be properly installed before use in accordance
with local codes and ordinances.
• PSI is not applicable to operation of these particular series of reels.
•
OPERATIONAL WARNINGS
• Exercise care when handling the cable reel during normal operation.
Cable reels have a rotating drum powered by a spring under tension.
• Do not use cable different from that for which the reel is intended.
Changes in diameter, weight per foot, length of cable or flexibility
(Minimum Bend Radius) will affect the operation of the reel.
• Mounting hardware and fasteners should be installed to maintain
tightness under vibration and checked periodically to ensure
tightness.
• Overhead installation mountings should be such that the reel is not
supported by bolts in tension. A safety chain, cable, enclosure or
netting is strongly recommended to minimize damage and/or possible
injury in the event of a mounting failure.
MAINTENANCE WARNINGS
• Modification of the equipment may cause excessive wear and will
void the warranty. Contact COXREELS regarding changes or
modifications of equipment which could affect reliability or safety.
• DO NOT DISASSEMBLE A SPRING MOTOR FOR ANY REASON!
Serious personal injury could result. Reels are equipped with a
spring under tension. Contact COXREELS for assistance.
SPECIFICATIONS & LISTINGS
• The identified Series of Reel products within this manual are not
certified or listed by any independent certifying or regulatory body.
Refer to website, catalog, product labeling, or customer service for
specific models which may be UL listed.
• This series of cable reels is intended for industrial use and are
provided with permanent mounting means, with the exception of the
portable reel models.
PRESSURE & TEMPERATURE RATING
• PSI rating is not applicable to operating factors of these reel series.
• Operational temperature ranges vary across the wide range of
options. (Please refer to the COXREELS catalog, website or contact
Customer Service for hose specific data). Cable reels should not be
used at temperatures below or above the rating of the cable.
LABELS & MARKINGS
Cable Reels with and without cable
• The marking of the cable reel provide with or without cable includes
the following
o The label on the frame includes the COXREELS name
and Logo, the product catalog number, the individual
product serial number, rating and what type and length of
cable intended for use on the reel.
o The maximum electrical rating for every reel supplied
without cable is marked on the COXREELS Identification
Label. In absence of this information, refer to website,
catalog, or customer service. Actual rating is determined
by the installed cable and is not to exceed the indicated
maximum operational rating.
PERSONAL SAFETY
• Ensure reel has been properly installed before connecting supply line.
• Before connecting to reel, be certain supply line does not exceed
rated parameters of the cable reel or voltage / amperage rating.
• Perform “Operational Check” per instructions to ensure reel is
operating properly.
WARNING: Prevent static sparking. When working around flammables,
ensure that the cable reel, cable, and equipment are properly grounded.
INSTALLATION
WARNING: READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR MAINTAIN THIS PRODUCT. ONLY QUALIFIED
PERSONNEL SHOULD UNDERTAKE THE INSTALLATION AND COMMISSIONING OF THIS PRODUCT. FAILURE TO COMPLY WITH INSTRUCTIONS
COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
WARNING: REEL SHOULD NOT BE INSTALLED ABOVE 15 FEET MAXIMUM FROM THE FLOOR.
PERSONAL SAFETY
• Ensure reel has been properly installed before connecting supply line.
Note: Reel should NOT be installed above 15 feet maximum from the
floor.
• Before connecting reel to power supply insure source is compatible
with specifications of the reel.
• If reel was purchased without cable, thoroughly review the “Cable
Installation” instructions to properly install cable.
• Perform “Operational Check” per instructions to ensure reel is
operating properly. NEVER use a spring retractable reel that
is not performing as intended.
• Inspect for frayed, worn, or lacerated cables prior to using reel.
• Always pull on cord/cable itself. Never pull on the attachment.
MOUNTING OF REEL
• Reel is supplied with guide arm in standard positions depending on
model.
• Guide arm may be adjusted to desired location as shown in figure
1.0. Refer to figure 2.0 for Series SD models.
• Pull out cable until reel latches.
• Remove bolts holding guide arm to support base.
• Reposition guide arm and securely fasten bolts.
• To mount reel to a solid structure you will need 7/16” or M12 bolts,
washers, and nuts. On PC10 models, use 3/8” hardware. Masonry
bolts may be used depending on mounting application. Mounting
hardware is NOT provided. Mounting patterns will vary depending on
model.
SAFETY