INSTALLATION AND OPERATIONS MANUAL Refrigerated Bases & Pizza Prep Tables Refrigerators & Freezers Please fill in the following information for your NEW unit, carefully read the instructions in this manual and file it for future reference. MODEL NO. SCAN this code to download manual SERIAL NO. PURCHASED FROM INSTALL DATE 1-800-523-7138 Continental Refrigerator A Division of National Refrigeration & Air Conditioning Products, Inc.
TABLE OF CONTENTS Page Receiving Your New Model................................................................................................................................ 3 General Information and Important Operating Facts................................................................................................... 3 Uncrating Your New Model................................................................................................................................
REFRIGERATED BASES & PIZZA PREP TABLES RECEIVING YOUR NEW MODEL Congratulations on your purchase of Continental Refrigerator superior foodservice equipment! When your shipment arrives, thoroughly examine the packaging for any punctures, dents or signs of rough handling. It is in your best interest to partially remove or open the shipping container to examine the contents for any missing accessories or concealed damage which may have occurred during shipment.
REFRIGERATED BASES & PIZZA PREP TABLES Four (4) bolts secure the cabinet to the wooden skid. The bolts are located at each end on the underside of the skid. In order to remove these bolts, tilt the cabinet backwards and place wooden blocks at each end in order to hold it in its tilted position. Using a ¾” socket or open end wrench, remove the bolts and carefully slide the cabinet off of the skid.
REFRIGERATED BASES & PIZZA PREP TABLES and strong enough to support the total combined weights of your new model plus the maximum product load which might be placed into it. Keep in mind that all the weight is concentrated at the caster or leg locations. To estimate the possible product weight, assume that each cubic foot of storage space weighs approximately 35 pounds. Multiply 35 pounds by the amount of cubic feet in the cabinet to obtain the product load weight.
REFRIGERATED BASES & PIZZA PREP TABLES To assure your cabinet is level, all legs are equipped with bullettype leveling bolts. These bolts can be turned by hand or by wrench, clockwise or counterclockwise to level the cabinet. FIGURE 4: Leg Installation LEG INSTALLATION DOOR ADJUSTMENT All doors are aligned at the factory, however vibration during transit may cause them to shift and adjustment may be necessary.
REFRIGERATED BASES & PIZZA PREP TABLES Use a hinge cartridge bracket as a wrench by positioning it upside down with the square hole over the square hub on the spring mechanism (see Figure 7). Carefully turn the square hub on the cartridge in the direction shown to tighten the spring. The mechanism should snap to a neutral position.
REFRIGERATED BASES & PIZZA PREP TABLES PREP TOP PAN OPENINGS Sandwich top models are provided with food pans and divider bars. All pans must be kept in place whenever your unit is operating and lids should be closed whenever possible for optimum performance. To remove the lid over the pans (see Figure 9), lift it 1/2 way up and carefully push in on one end at the bottom corner, so the pivot pin comes out of the mating hole in the hood. Swing the end of the lid forward, so it clears the end of the hood.
REFRIGERATED BASES & PIZZA PREP TABLES INITIAL CLEANING PROCEDURE Prior to start-up and before placing any product inside of your new model, the interior of the cabinet should be thoroughly cleaned. Remove the protective film (which is clear on some models) from all interior sides, bottom and other internal metal panels, by working the corner loose and slowly pulling the film back.
REFRIGERATED BASES & PIZZA PREP TABLES SPECIAL VOLTAGE CONNECTIONS When models are ordered from the factory with special, optional voltages, connections should be made as required on the electrical wiring diagram provided on the inside compressor compartment rear next to the electrical console box.
REFRIGERATED BASES & PIZZA PREP TABLES CPA EVAPORATOR ASSEMBLY IMPORTANT NOTE: Do not attempt to bulk chill or freeze product in your storage cabinet and do not leave pans with food in your Sandwich top or Pizza Prep rail overnight.
REFRIGERATED BASES & PIZZA PREP TABLES ELECTRONIC CONTROL DISPLAY AND BUTTONS 3. COMPRESSOR EVAP FAN DEFROST AUX HTRS ALARM The control icons shown above will be illuminated when the associated function is active. If an icon is flashing, it means the function will be activated after the controller delays are finished.
REFRIGERATED BASES & PIZZA PREP TABLES HOW TO SWITCH THE CONTROLLER OFF/ON The controller can be switched OFF. The display will still be active but all systems operated by the control will be OFF. 1. To turn the controller OFF, press and HOLD “POWER” button for 5 seconds. When in the OFF mode, “OFF” will alternate in the display with the current appliance temperature. 2. To turn the controller back “ON”, press and HOLD “POWER” button for 5 seconds. The controller will resume normal operation.
REFRIGERATED BASES & PIZZA PREP TABLES MAINTENANCE SAFETY PRECAUTIONS DISCONNECT POWER BEFORE ATTEMPTING TO WORK ON OR CLEAN EQUIPMENT. DO NOT ATTEMPT TO REMOVE ANY COVERS OR PARTS YOURSELF, AS THIS CAN EXPOSE DANGEROUS, HIGH VOLTAGE WIRING. SERVICE SHOULD ONLY BE PERFORMED BY A QUALIFIED TECHNICIAN. Carefully wash all of the vinyl door gaskets with clean water, dry them and check for any damage, which may affect the seal.
REFRIGERATED BASES & PIZZA PREP TABLES CARE AND CLEANING OF STAINLESS STEEL* DO NOT USE: abrasive cleaners, chemicals with chlorides or muriatic acid to clean your equipment. *Some information and graphics for this section were obtained from “Stainless Steel Equipment Care and Cleaning” brochure, published by the North American Association of Food Equipment Manufacturers (NAFEM).
REFRIGERATED BASES & PIZZA PREP TABLES PARTS AND SERVICE Continental is committed to providing the best customer service in the industry. All new units come with a Limited Extended Protection Warranty (see “Warranty” section of this manual for details). If a problem arises with your equipment, please contact our Service Department at 1-800-523-7138. One of our Service Specialists will do everything possible to solve the problem as quickly as possible.
REFRIGERATED BASES & PIZZA PREP TABLES 2. All refrigerant should be removed from the system by a qualified technician and disposed of properly, or reclaimed. (Intentional venting of many refrigerants into the air is harmful and prohibited; violators are subject to fines). All refrigerant oil should be drained from the compressor and discarded appropriately. 3. Properly dispose of the cabinet and refrigeration system components.
REFRIGERATED BASES & PIZZA PREP TABLES With the cage properly in place, use the holes along the front sides of the cage assembly as a template to drill (6) 1/8” pilot holes through side breakers and the metal underneath. Drive a sheet metal screw into each of the front mounting holes, securing the front of the cage to the inside of the opening, and tighten them snugly, without stripping the screws or the pilot holes.
REFRIGERATED BASES & PIZZA PREP TABLES FIGURE 15:CPA Front FRONT Breather BREATHER Kit KIT FIGURE 14: Overshelf Installation Note: Overshelf installation is the same for both SW models (shown below) and CPA/CRA models TOP SHELF (NO NOTCHES IN BACK CORNERS) REAR ACCESS PANEL SIDE PANEL 10-32 SCREWS BOTTOM SHELF FAN ASSEMBLY UPRIGHT SCREW KEYHOLE 1/4-20 SCREWS KEYHOLES OPPOSITE THESE HOLES INSTALLING FRONT BREATHER KIT Disconnect cabinet power by unplugging cord from electrical supply.
REFRIGERATED BASES & PIZZA PREP TABLES To install caster support plate assemblies, you will need a 3/4” open end wrench (or a large adjustable wrench), a drill with a 1/8” bit and a Phillips bit (or a Phillips-Head screwdriver) plus work gloves. A 1/2-13 thread tap is also recommended, to repair any damage to the threaded inserts in the cabinet. Unload all product and carefully lay the cabinet on its back. Remove the old stem casters by unscrewing them from the cabinet.
REFRIGERATED BASES & PIZZA PREP TABLES Celsius (°C). Blue (safe) and red (caution) color bands provide a quick, visual indication of the temperature inside your refrigerator or freezer. The thermometer is pre-calibrated at the factory, to accurately show the cabinet temperature. Press here to increase temp. To check the accuracy of your thermometer, place a pre-calibrated temperature sensing device in the center of the refrigerated compartment and keep the door closed for at least 10 minutes.
REFRIGERATED BASES & PIZZA PREP TABLES FIGURE 18A: Pan Slide Cage - Center Bracket REMOTE SET-UP AND INSTALLATION GUIDELINES All remote refrigerators and freezers are shipped with an expansion valve, thermostat and defrost timer (freezer only), installed from the factory.
REFRIGERATED BASES & PIZZA PREP TABLES 6. 7. 8. Each system should be charged with the refrigerant type as specified on the cabinet data tag. This refrigerant type should match the type listed on the condensing unit being used. The refrigerant charge should be held to the minimum required for the satisfactory pull down and operation. For an accurate indication of refrigerant charge, the sight glass will show a full column of liquid.
REFRIGERATED BASES & PIZZA PREP TABLES TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE Condensing unit will not start - no hum. 1. 2. 3. 4. 5. 6. Condensing unit will not start - hums but trips on overload protector. 1. 2. 3. 4. 5. Condensing unit starts and runs, but short cycles on overload protector. CORRECTION 1. 2. 3. 4. 5. 6. Close start or disconnect switch. Replace Fuse. Determine reason and correct/replace. Relocate control. Repair or replace control. Check wiring against diagram.
REFRIGERATED BASES & PIZZA PREP TABLES TROUBLESHOOTING GUIDE PROBLEM Start capacitor open, shorted or blown. PROBABLE CAUSE CORRECTION 1. Relay contact not opening properly. 2. Prolonged operation on start cycle: (a) Low voltage to unit. (b) Improper relay. (c) Starting load too high. 3. Excessive short cycling. 4. Improper capacitor. 1. Clean contacts or replace relay. 2. (a) Determine reason and correct. (b) Replace with correct relay. (c) Correct by using pump down. 3.
REFRIGERATED BASES & PIZZA PREP TABLES BASE WORKTOP & SANDWICH UNIT REFRIGERATORS 115/60/1 WD-R5 WIRING DIAGRAM 26 OPERATIONS MANUAL
REFRIGERATED BASES & PIZZA PREP TABLES BASE WORKTOP/SANDWICH UNIT/PIZZA PREP REFRIGERATORS 115/60/1 W/ ELECTRONIC CONTROL WD-R5-EC WIRING DIAGRAM OPERATIONS MANUAL 27
REFRIGERATED BASES & PIZZA PREP TABLES BASE WORKTOP FREEZER 115/60/1 WD-F5 WIRING DIAGRAM 28 OPERATIONS MANUAL
REFRIGERATED BASES & PIZZA PREP TABLES BASE WORKTOP FREEZER 115/60/1 W/ SPLIT ELECTRONIC CONTROL WD-F5-EC-SP WIRING DIAGRAM OPERATIONS MANUAL 29
REFRIGERATED BASES & PIZZA PREP TABLES WARRANTY United States of America & Canada THREE (3) YEAR PARTS AND LABOR WARRANTY Continental Refrigerator warrants to the original purchaser of every new Continental Refrigerator self contained unit, including all parts thereof, that such equipment is free from defects in material and workmanship, under normal use, proper maintenance and service as indicated by Continental Refrigerator installation and operation manual, for a period of three (3) years from the
A Division of National Refrigeration & Air Conditioning Products, Inc. 539 Dunksferry Road • Bensalem, PA 19020-5908 P 215-244-1400 • 1-800-523-7138 • F 215-244-9579 www.continentalrefrigerator.
