K Shape Barn Door In stallation Instructions CODE PARTS QTY A Side Stile 2 B Top Rail 1 B2 Bottom Rail 1 B1 Middle Rail 1 C1 Left Side Slat 2 C (Quantity depends on door's width refer to next page Asterisk column) C2 Right Side Slat 2 Diagonal Overlay 2 B A A C1 C C C2 C D1 D1 Middle Slats D1 B1 (Only used for K-Shape) Diagonal Overlay 2 E 2.73” φ0.
Number of Parts in Different Door Sizes Door A Width Shape Side (inch) Stile 14 H K 16 18 20 21 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 H K B B2 B1 C1 ※C※ C2 D1 D2 E F 1 1 1 1 2 2 2 2 0 0 0 0 2 2 2 2 — 2 — 2 — 2 — 2 10 10 10 10 10 10 10 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 2 — 2 — 2 — 2 — 2 — 2 — 2 — 2 — 2 — 2 — 2 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 1 1 1 1 1
What is Tongue and Groove? Tongue Groove Tongue refers to the extending ridge beyond the main portion of the slat or stile. Groove refers to the slot cut into the other side of the slat or stile. Installation Steps: The following installation steps take a door with a width of 36'' as an example. Please refer to the ent sizes 1. On a flat, clean surface, lay out one side stile (A) with the groove facing to the right.
2. Assemble the left side slat (C1) with the groove facing right. Lay all middle slats (C) next to C1 with the groove facing right. Lay the right side slat (C2) to the right of the last C with the tongue facing left. B A A C1 C C C C2 C C C2 B1 C1 C B2 3. Place the right side stile (A) beside the assembled slats and rails with groove facing left. Slide to the left to cover the top and bottom rail tongues and the edge of the slat assembly.
*If your door is H-shaped , then your door has already been installed. You can directly browse the instructions on track installation on the next page. If your door is K-shaped , please read the following steps to continue the installa tion. 4. Diagonal overlays (D1/D2) are used for decoration by pasting on the surface with double-sided adhesive. Remove the protection paper of adhesive on back of D1/D2 and flip D1/D2. Place the two ends of D1/D2 on the assembled door surface first.
Barn Door hardware installation Product Content 1.1, Rail 4.1, 2 x Door Stopper 2.1, 2 x Hanger 4.2, T-Shape Floor Guide 4.3, Roller Floor Guide 2.2, 4 x Door Screw 4.4, 2 x Rubber End 3.1, Wall Spacer 3.2, Anchor (For concrete wall) 5.1, 1 x Handle Pull and Flush 3.3, Lag Bolt (For wood stud) Tools Needed 1, Pencil 5, Level 2, Wrench 6, Drill 3, Phillips Screwdriver 7, Drill Bit Ø Ø 4, Plumb Bob /” / ” 8, Tape Measure NOTICE Please retain these instructions for future reference.
Number of Parts in Different Track Sizes Door Size (inch) Track Sizes M10x55mm Screw Ø10mm Anchor Wall Spacer M8x100mm Screw Rail Connector 14 4FT 4 3 3 3 1 — 16 4FT 4 3 3 3 1 18 4FT 4 3 3 3 1 20 4FT 4 3 3 3 1 21 4FT 4 3 3 3 1 22 4FT 4 3 3 3 1 24 4FT 4 3 3 3 1 26 5FT 4 4 4 4 1 28 5FT 4 4 4 4 1 30 5FT 4 4 4 4 1 32 6FT 4 5 5 5 1 34 6FT 4 5 5 5 1 36 6.6FT 4 5 5 5 1 38 6.
Measurements ceiling A G 16” 16” 16” 16” B C 1/” H E 1/” 3/” H+1/” F D ⁄” A Overall Rail length is 4ft/5ft/6ft/6.6ft/7ft/8ft/9ft/10ft. B The gap between each pre-drilled hole is 16”. C Distance from door top side to holes on the wall is 1/”.. D Distance from the bottom of the door to the floor is 3/8”. E Door height is H. F The height of holes on the wall is H+1/”. G Minimum distance from the rail hole to the ceiling is 6"(J shape).
Step-1 Place the rail against the wall, and use a pencil to mark where the holes should be. Make sure the height of holes on the wall is H+1/”. Level can make the rail horizontal. Please choose the installation method for the track based on the type of your track accessories. One-Piece Track Connector connection method Wedge embedded connection method Step-2 We provide 2 kinds of screws for you to install rail onto concrete wall or drywall. B Drywall Installation. A Concrete wall Installation.
Step-3 Insert door stoppers into rail. Install door stoppers between A-B and C-D Door stopper is used to prevent the hangers coming out of the rail. A B C D Do not screw it in place at this stage Step-4 Install the hangers onto the door according to the measurement in the pictures below. Maximum door thickness is 1/”.. If your door’s thickness is less than 1/”, please add some bolt washers or cut the long door bolts to a suitable length to fit the door.
Step-6 Hang the door over the rail. Step-7 Turn the rubber ends approximately 180 degrees so that they are stuck between the door and the rail.
Step-8 Adjust the 2 door stoppers to find a suitable position, Use the hex key to screw the door stoppers in place. Step-9 Install the barn door Handle Pull and Flush Hardware Set. Put barn door handle on the door first to fix a suitable position and make a mark, Use suitable drill bit to drill holes on the door where the mark is, and then install the barn door Handle Pull and Flush Hardware Set according to the picture.
Step-10 We provide 2 types of floor guide for you. Floor guide is used to keep your door stable and prevent the door bottom swinging back and forth when you slide it open and closed. 1 1 /” /” a. T-shape floor guide (installed on the floor) use router or circular saw to create a kerf at bottom of the door, along the center to allow the tip of the T-shape floor guide to fit in between. b. Roller floor guide (installed on to the wall), customize the distance according to the door thickness.
