TORNADO PRESSURE WASHER OPERATOR MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.
DEMON TORNADO MINI BOWSER RANGE Tornado P1 Mini Bowser Tornado P2 Mini Bowser Including electric start variants and bowser washers Declaration of Conformity (E.H.S.R.) We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate, Ivybridge, Devon, PL21 9GA, declare that this machine must be operated in accordance with the operation and safety instructions as supplied with this machine. This machine is manufactured in accordance with the following standards and recommendations.
Technical Specifications Tornado P1 Mini Bowser Engine Pump Pressure Flow HP Nozzle Gearbox Unloader Pump Oil Gearbox Oil Noise Honda GX120 RSV 3G25D 1500 PSI 9lpm 25045 None Integrated 10W/40 N/a Tornado P2 Mini Bowser Engine Pump Pressure Flow HP Nozzle Gearbox Unloader Pump Oil Gearbox Oil Noise Honda GX200 AR XT13‐12 2200 PSI 13 lpm 25045 2:1 Reduction ARMM4B 10W/40 EP90
Step by Step Operating Manual Demon Mini‐Bowser How to start the Mini‐Bowser 3 2 Check gearbox oil and replenish as required. required Check pump oil and ep e s as required. equ ed replenish 4 Check engine oil and replenish as required. 6 Check petrol and replenish as required. 7 Fill the tank with water. 9 Turn fuel position 1 to ‘on’ Attach trigger to high pressure hose. 5 Check filter inside tank is not blocked. Clean as required. 8 Turn engine switch to ‘on’ position.
Step by Step Operating Manual Demon Mini‐Bowser 12 Once the machine is running i gently tl turn t th the choke to ‘off’ position 14 13 To switch off turn the engine button to the off position position. ‘off’ 15 Release any pressure in hose by squeezing trigger and disconnect hoses from machine.
FAULT FINDER FAULT CAUSE REMEDY Machine stops suddenly Or will not start. Low oil • check and top up oil Sudden pressure loss. Water supply failed. No chemical Check water supply. Check chemical drum, close valve Low pressure HP nozzle worn or unloader set Incorrectly. Replace HP nozzle. Set unloader to correct setting. Low pressure with noise and vibration. Valves worn or blocked. Piston seals worn. Pump sucking air. Clean/replace as required. Replace. Check water supply pipe and unions.
MINIMUM SERVICE SCHEDULES DAILY CHECK THE FOLLOWING a. b. c. d. Oil level ‐ top up as required. Fuel tank ‐ top up as required. All hose unions for leaks‐ replace O rings if leaking. Hose condition ‐ cuts etc. EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST) a. b. c. d. e. Drain and replace pump oil. Drain and refill fuel tank. Replace fuel filter. Clean water filter. Replace high pressure nozzle. EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST) a. b. c. d. Complete 500 hour service.
OPERATING INSTRUCTIONS SAFETY I II Water at high pressure is dangerous and can cause serious injury. This machine is to be used with great caution. Petrol is extremely flammable and explosive under certain conditions. EXHAUST FUMES CONTAIN CARBON MONOXIDE – Inhalation of such fumes can KILL. III Diesel is flammable and harmful if swallowed. A Always refuel in an area which is adequately ventilated. B DO NOT smoke when refueling. C Avoid overfilling.
L Always ensure that there is a suitable type fire extinguisher available and is within access. M DO NOT leave an engine running unattended, ALWAYS STOP it before leaving the area. N NEVER point the high pressure spray jet at any person, animal, glass or other Material which may shatter. O PREVENT any over spray from injuring other people or damaging property.
PREPARATION Water Supply: A B Ensure there is an adequate water supply either from the mains or a reservoir. Attach water supply hoses to suitable tap or immerse the suction hose with approved suc‐ tion filter into the reservoir. NOTE: ONLY CLEAN WATER SHOULD BE USED. THE PUMP MAY BE DAMAGED IF DIRTY OR CONTAMINATED WATER IS ALLOWED TO PASS THROUGH THE PUMP. Hoses: Low pressure inlet. For models up to 13 litres per minute use ½ “ bore suction hose or feed pipe.
D Adjust pressure regulator as required to obtain working pressure if required. E NOTE;:The high pressure water will cause the gun to “kick”. Make sure you have a firm grip of gun and lance. F On completion of operation stop the engine. g. Operate lance trigger h. Turn “ OFF” water supply i. Release residual pressure in gun and lance by operating trigger. When using Cleaning Agents: A. Set machine up as for water. B. Connect detergent hose to machine and place filter end into detergent. C.
Tornado Mini‐Bowser ‐ General Arrangement Suction Filter (Inside tank) Hose reel MTM2002 Tank Lid 15 Mtr Hose HH00050MVG Pump to Hose Reel Hose HH00188 Braked Caster Wheel Wheel500 Wheel Wheel400 Engine P1 Honda GX120 P2 Honda GX200 Chemical Pick‐Up Pipe Pump Unloader Valve Pressure Guage DEM20620 Fast Drain
WARRANTY This warranty covers the cost of all replacement parts and labour charges incurred, but does not cover the cost of transport or carriage. It is the owners responsibility to return the machine to a service depot or pay the travelling expenses of a engineer to attend. Demon Internationals decision in warranty matters is final and binding.
Warranty Procedure End Users If your machine develops a problem: 1. Phone Demon for advice with the model and serial number to hand. 2. Describe fully the problem as best you can. 3. If the problem cannot be resolved over the phone then the machine can be booked in for repair and if the faults are covered by the warranty the repair will be carried out free of charge. 4. If you cannot bring the machine in for repair then we will despatch an engineer.
Description N/A N/A Hot Water Lance DEM10032B 045 Blue Hot Water Lance 05 Red DEM10032R DEM10031R N/A N/A WM4 WM1 Storm 1 & 2, FS1 FS4 Wall Mounted Storm Cold Water Lance 05 Red Cold Water Lance DEM10031B 045 Blue Part Number N/A N/A P4 & D1 P1 & P2 Hurricane Evo1 & Evo 2 N/A N/A N/A Evolution N/A N/A P4 & D1 P1 & P2 Tornado & Mini-Bowser Company/marketing/lance chart issue 3 06/10 Typhoon 1, 2 & P4 N/A Tempest 1, 3 & 4 (13.17 pump) Tempest 4 (15.
Adjustable Nozzle QR Lamce P2 N26001/15045 N26001/1505 MTM90040 DEM10031B DEM10031Y DEM10031R DEM10030 MTM70012 1 1 2 3 3 3 4 5 MVG Coupling QR Trigger QR Lance P4 & D1ES QR Lance P1 Nozzle P4 & D1ES Nozzle P2 Nozzle P1 N26001/1504 1 Description Part No Pos COLD WATER LANCES 1 1 1 1 1 1 1 1 1 Qty
3 1 Nut High Pressure Hose Hose Joiner 2. 3. 4. 2 HH00050MVG HH00100MVG 15 Metre 30 Metre MV00500 HH00030MVG MV00490 (items 1 & 2) Alternative Hose Lengths Hose Insert 1.
XT 1450 Pos Code No Description Qty Pos Code No Description Qty 1 AR1322730 Screw 6 40 AR1320020 Pump Head 1 2 AR620301 Plug 1 41 AR180101 O Ring 1 7 AR1260162 Plug 6 42 AR820361 Plug 1 8 AR960160 O Ring 6 43 AR1260200 Crankshaft 1 9 AR1269050 Complete Valve 6 43 AR1320260 Crankshaft 1 10 AR880830 O Ring 6 44 AR1380520 Key 1 11 AR1320340 Support Ring 3 45 AR1320370 Bearing 1 12 AR1260220 Gasket 3 46 AR1260750 Seal 1 13 AR1320351 Pis