DEMON TYPHOON 2 PRESSURE WASHER OPERATOR MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.
DEMON TYPHOON D1 AIR COOLED PRESSURE WASHER OPERATOR MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.
DEMON TYPHOON RANGE Typhoon D1 Typhoon 2 Typhoon P4 Typhoon Evolution Air Cooled Typhoon Evolution Water Cooled A Declaration of Conformity (E.H.S.R.) We, Demon International Limited of Abbots Close, Lee Mill Industrial Estate, Ivybridge, Devon PL21 9GA declare that this machine must be operated in accordance with the operation and safety instructions as supplied with this machine. This machine is manufactured in accordance with the following standards and recommendations.
Technical Specifications Typhoon 1 and Typhoon Evolution Air Cooled Pump Pump pressure Annovi Reverberi RK15.20 200 bar 2900psi Flow rate Max by‐pass setting Min pressure setting H.P nozzle Motor power 15lpm 3.3gpm 205 bar 3000psi 50 bar 750psi 1505 8.2HP @ 3000rpm Pump oil Unloader valve 10W/40 GM3A Fuses 3.15 amp semi delay Boiler Fuel type Gas oil/derv /kerosene (not on Evolution) Pressure 7.5 bar 110psi Nozzle 1.
Technical Specifications Typhoon P4 Pump Pump pressure Flow rate Max by‐pass setting Min pressure setting H.P nozzle Motor power Annovi Reverberi RK15.20 200 bar 2900psi 15lpm 3.3gpm 205 bar 3000psi 50 bar 750psi 1505 8.2HP @ 3000rpm Boiler Fuel type Kerosene/gas oil/derv Pressure 7.5 bar 110psi Nozzle 1.75 US galls Nozzle make Danfoss 60° S Electrode gap 6mm ± 1mm Ignition Transformer 70 Watts Pump oil Unloader valve 10W/40 GM3A Fuses 3.
FAULT FINDER FAULT CAUSE REMEDY Boiler will not work Blown Fuse Check power to electrical enclo‐ sure and 3.15 amp control fuses. Sudden pressure loss No water No Chemical Burst disc blown Check water supply Check chemical drum, close valve. Replace Disc Water turns to steam during normal use Partially blocked H.P.Nozzle.
Environmental Statement ‐ these machines have been designed to be re‐ cycled and wherever possible recyclable components have been used. The design of these machines ensures that they can be economically upgraded and kept in service for longer periods of time resulting in the minimum amount of waste to be disposed of. Keep your machine maintained and regularly serviced to make sure your impact by using this machine on the environment is minimised PREPARATION a.
OPERATION TO STOP MACHINE a. Switch to cold by pressing Red button once or turn burner switch off, run the ma chine until the water turns cold. b. Turn ignition switch off and engine will stop. c. Pull trigger to release excess pressure and disconnect from machine. d. If the machine is to be stored, drain water system. Top up fuel levels ( Boiler & Engine ) Check oil levels ( Pump & Engine ) Place Typhoon cover over machine.
MINIMUM SERVICE SCHEDULES DAILY CHECK THE FOLLOWING a. b. c. d. Oil level ‐ top up as required. Fuel tank ‐ top up as required. All hose unions for leaks. Hose condition ‐ cuts etc. Engine Service ‐ Refer to Yanmar or Isuzu service intervals in manual supplied with Typhoon. EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST) a. b. c. d. e. f. g. h. i. Drain and replace pump oil. MINIMUM SERVICE SCHEDULES Drain and refill fuel tank. Clean and reset electrodes. Replace fuel filter. Clean water filter.
Safety Instructions Water at high pressure is dangerous and can cause serious injury. This machine is to be used with great caution. Operating Instructions a. NEVER point the high pressure spray jet at any person, animal, glass or any other material which may shatter. b. PREVENT any over‐spray from injuring other people or damaging property. c. d. DO NOT even try to use a pressure washer on machinery or electrical equipment that is connected in any way to the mains supply.
Typhoon Arrangement Drawings H6442R Boiler Control Button YAN114351-77500 Key Switch DEM10341 Electrical Enclosure Water Inlet MTM73001Coupling MTM73020 Stepped Nipple DEM10435 Water Tank MTM25801 Chemical Valve DEM10410 Boiler Fuel Tank MTM70013 Water Outlet Engine Fuel Tank DB001000 Boiler Air Filter MV00380 Flow Switch MTR00910 Alternator ARXR1520 Pump ARGM3A Unloader Valve Demon Typhoon Manual Issue 1/07 Page 9
Typhoon Evolution General Arrangement Position of Drain holes Important information Caution—towing these machines at speed with the water tanks full over rough ground or speed bumps is not advised as this places excessive stress on the machine which may lead to damage.
Typhoon Evolution Arrangement Drawings Inspection Cover Xenon Beacon Ventilation fan outlet—Hot air outlet— do not obstruct Gas Strut TYP0007 Gas Strut TYP0007 Pump ARXR 15.20 RK15.
Typhoon Evolution Arrangement Drawings Gas Strut TYP0007 Engine controls Gas Strut TYP0007 Electrical enclosure Fuel level gauge DEM202551 Low water cut‐out Fuel tank (45 litres) DEM10415 Engine Management System Fuel filler cap DEM10423 Tachometer Keyswitch Demon Typhoon Manual Issue 1/07 Page 12
WARRANTY This warranty covers the cost of all replacement parts and labour charges incurred. It does not cover the cost of transport or carriage. It is the owners responsibility to return the machine to a service depot or pay the travelling expenses of a service engineer to attend. Demon International’s decision in warranty matters is final and binding.
Warranty Procedure End Users If your machine develops a problem: 1. Phone Demon for advice with the model and serial number to hand. 2. Describe fully the problem as best you can. 3. If the problem cannot be resolved over the phone then the machine can be booked in for repair and if the faults are covered by the warranty the repair will be carried out free of charge. 4. If you cannot bring the machine in for repair then we will despatch an engineer.
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High Pressure Hoses 1 2 4 3 1. 2. 3. 4.
Hot Water Lances 5 2 3 4 1 6 Position Part Number Description Qty 1 N26001/1505 High Pressure Nozzle 1 2 DEM20340 Barrel Nut 1/4” BSP 1 3 MTM0001000 Rubber Cover 1 4 DEM10032R QR Lance 05 1 5 DEM10030 QR Trigger 1 6 MTM70012 MVG Coupling 1 Demon Typhoon Manual Issue 1/07 Page 19
Air operated push button and switch Common Terminal NO & NC Terminals Air Out Part No. Description H6442B Push Button (Blue) H6442R Push Button (Red) H65000 Air Pipe H6871AC Switch Qty 1 1 2 2 Air In How does this work? The air switch push button contains a membrane which, when the button is pushed increases the air pressure in the air pipe which in turn activates a mechanism inside the switch.
Typhoon Wiring Diagram 0V 0 150 115V V Air Switch 1 5 Relay 1 Coil Fuse 1 - 3.15A 4 3 Relay 1 Fuse 2 - 3.
Typhoon Electric Box 3 Air Switch 4 4 2 2 3 3 9 NC unused terminal 7 Ignition Transformer 5 5 1 1 4 6 5 8 9 11 10 Pos Description Part No Qty 3 Relay Base DEM4100750 2 4 Relay DEM100915 2 5 Fuse Holder DEM100920 2 6 3 Way Connector DEM100948 1 7 Fuse 3.
Typhoon Evolution Wiring Diagram 0V 0 150 115V 3.15 A Fuse V Rotary Switch 1 5 Relay 1 Coil Fuse 1 - 3.15A 4 3 Relay 1 Fan Motor Fuse 2 - 3.15A 4 3 Relay 2 M Ignition Transformer Fuel Pump Relay 2 Coil 1 5 Flow Switch Chemical Solenoid Valve M Extractor Fan Fuse 3.
Typhoon Evolution Electric Box 3 4 4 2 2 3 3 9 NC unused terminal 7 Ignition Transformer 5 5 1 1 4 6 5 8 9 11 10 3 Relay Base DEM100750 4 Relay DEM100915 5 Fuse Holder DEM100920 6 3 Way Connector Block DEM100920 7 Fuse 3.
Inner Boiler Details 1 2 3 23 4 5 6 7 8 9 10 25 11 12 24 13 14 15 16 17 18 19 20 21 22 Demon Typhoon Manual Issue 1/07 Page 25
Outer Boiler Details 26 27 28 29 31 32 30 33 34 35 Demon Typhoon Manual Issue 1/07 36 Page 26
Boiler Parts List No Description Part Number Qty 1 Electrode DB000110 2 2 Adaptor DB000130 1 3 Screw NBW00450 3 4 Top Plate DB000030 1 5 Nozzle Holder DB000020 1 6 Nozzle DB000015 1 7 3/8” BSP Nut DB000340 4 8 Washer DB000320 2 9 Nyloc Nut NBW00160 4 10 Outer Drum Lid DB000041 1 11 Plain Nut NBW00200 4 12 Washer NBW00300 4 13 Spacer DB000280 4 14 Inner Drum Lid & Cone DB000051 1 15 Heating Coil DB000094 1 16 Inner Drum DB000070 1 17 Flame
Electrode Setting Details The electrodes should be set according to the picture. 50% of the ceramic insulation should be inside the boiler and 50% outside. The electrode gap should be approximately 6mm and the tips shold not be in the fuel spray. Common problems - fuels filters and nozzles are not changed regularly enough. The nozzle is a precision instrument that can be damaged by small particles of solid matter in the fuel that it is not possible to filter out.
Typhoon Chemical and Water Circuits 4 19 8 3 2 6 7 5 1 9 18 To Pump 20 16 17 10 14 15 12 11 13 Chemical & Water Circuits 1 MTM86010 Chemical Filter 1 12 MTM0012FF03 Brass Elbow 1 2 DEM20500 O Clip 4 13 HH0053 Pipe 1 3 DEM10115 Chemical Pipe 2 14 DEM10310 Hose Tail 1 4 DEM101191 Chemical Solenoid 1 15 DEM10300 Hose Tail 1 5 PA00100 Chemical Intake 1 16 MTM0012FF02 Brass Elbow 1 6 MTM71167 Hose Barb Comp 1 17 DEM20255 Adaptor 1 7 DEM20500 Jub
Flow Switch - MV00380 Water Flow Electric Cable Brass Tube Containing Bi-Metallic Reed Switch MV00390 How does it work? Water from the pump pushes the magnet up and the bi-metallic switch inside the brass tube is activated, which in turn signals a relay in the electrical enclosure to switch the ignition transformer and fuel pump on which, in turn, lights the boiler. When the trigger is closed water stops flowing and the magnet falls down in the tube switch the boiler off.
Demon Typhoon 1 Fuel Tank 2 Typhoon 1 fuel system 4 6 10 11 7 5 8 To Fuel Pump 12 3 9 1 Fuel System Part List No Part No Description Qty 1 DEM10410 Fuel Tank 24 Litre 1 2 DEM10420 Fuel Tank Cap 1 3 DEM20450 Fuel Pickup Pipe 1 4 DEM20440 Elbow Adaptor 1 5 DEM20452 Nylon Hose Connector 2 6 DEM20450 Fuel Pickup Pipe 1 7 DEM20430 Bulkhead Adaptor 1 8 DEM20440 Elbow Adaptor 1 9 MTM87100 Fuel Filter 1 10 DEM20330 11 DB0023055 Bracket 1 12 DEM20340 1/4” Barre
4 Typhoon Evo fuel system 5 7 6 2 10 11 5 8 To Fuel Pump 13 12 3 9 1 Typhoon Evolution Fuel System Pos Description Part Number Qty 1 45 Litre Painted Fuel Tank DEM10415 1 2 Locking Fuel Cap DEM10423 1 3 Fuel Pickup Pipe DEM20450 1 4 Fuel Pickup Elbow Adaptor DEM20440 1 5 Fuel Pipe Adaptor DEM20452 2 6 Fuel Pipe DEM20450 1 7 Bulkhead Adaptor DEM20430 3 8 Fuel Pickup Elbow Adaptor DEM20440 1 9 Fuel Filter MTM87100 1 10 1/4” Male x Male Adaptor DEM20330 1 1
Fuel Pump Assembly 1 2 3 5 4 6 Pressure Adjuster Item 1 2 3 4 5 6 Description Fuel Pressure Gauge Tee Adaptor Adaptor Fuel Pump Complete 110V Fuel Pump Complete 230V Screw Part Number DEM20630 DB000155 DB000135 DB000145 DB002305 DB002300 AR1260470 Quantity 1 1 1 1 1 1 2 Note: Pump available in 230V or 110V only, fuel pump has no sevicable parts, when fitting new pump do not shorten leads, pressure set to 110psi (7.5 bar).
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GYMATIC 3/A Pos Part Number Description 1 AR1560580 Knob plug 2 AR180030 Screw 3 AR1660210 Nut 4 AR1560400 Handle 5 AR1080070 Pin 6 AR1560420 Adjusting screw 7 AR1560410 Spring guide 8 AR1560440 Plate 9 AR1560350 Spring 10 AR1080610 Spring plate 11 AR1080660 Pin 12 AR1080540 Upper piston 16 AR1560100 Jet 17 AR1560140 Spring 19 AR880581 Plug 20 AR820510 O ring 21 AR1560020 Valve housing 25 AR1560320 Lower piston 27 AR1080831 By pass adjuster 29 AR1
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RK MODEL: 15.20H Pos Part No Description Qty Pos Part No Description Qty 1 AR960160 O Ring 6 36 AR1343510 Screw 6 2 AR960090 Plug 6 40 AR1380120 0.10mm shim 1÷3 2 AR1380740 Plug 6 40 AR1380130 0.20mm shim 1÷3 3 AR1389051 Complete Valve 6 40 AR1380530 0.25mm shim 1÷3 4 AR880830 O Ring 6 40 AR1382810 0.