2200 RATED WATTS/2400 MAX WATTS PORTABLE GENERATOR 95189 Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
SPECIFICATIONS VAC Electrical Specifications 115 Volts @ 20 Amps Current Output 60 Hz 2200 Rated Watts / 2400 Max Watts Two 120V, Household Receptacles with a 20 Amp circuit breaker VDC Electrical Specifications 12 VDC @ 10 Amps Current Output Voltmeter Equipped 0-150 Volts / 50 Volt Increments Display Lights Red (Run) Generator Type Brush / Revolving Field / Self Exciting Two Pole / Single Phase Gasoline Engine 5.
UNPACKING When unpacking, check to make sure all the parts shown on the Parts LIsts on pages 18 and 20 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of the manual as soon as possible. GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS WORK AREA 1. Keep your work area clean and well lit.
7. Do not expose power tools to rain or wet conditions. Water entering a generator will increase the risk of electric shock. 8. Do not abuse the Power Cords. Never use a Power Cord to carry tools or pull the Plug from the outlet. Keep Power Cords away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric Shock. 9. When operating a power tool outside, use an outdoor extension coard marked “W-A” or “W”.
the generator. Such preventive safety measures reduce the risk of starting the generator accidentally. 19. Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users. 20. Maintain generators with care. Do not use a damaged generator. Tag damaged generators “Do not use” until repaired. 21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation.
AC Applications 24. Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. 25. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded. 26.
SPECIFIC product warnings and PRECAUTIONS HEART PACEMAKER PRECAUTION WARNING! People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker. INSTALLATION PRECAUTIONS 1. Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. 2.
11. Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture with the Generator’s area. FIRE AND EXPLOSION PRECAUTIONS 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby. 2. Keep the Generator and surrounding areas clean at all times. 3. When spills of fuel or oil occur, they must be cleaned up immediately.
MECHANICAL PRECAUTIONS 1. ALWAYS make sure the Power Switch is in its “OFF” position. Disconnect the spark plug wire, and allow the Engine to completely cool before carrying our maintenance. 2. Check for damaged parts. Before using the Generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
NOISE PRECAUTION Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the Generator when it is running. ELECTRICAL PRECAUTIONS 1. All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. 2.
8. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. 9. Insulate all connections and disconnected wires. 10. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. 11. Use only Class BC or Class ABC fire extinguishers on electrical fires.
GENERATOR SUPPORT AND MOUNTING Mount the Generator on a concrete slab capable of supporting the weight of the Generator. The slab must extend on all sides beyond the Frame (41B) by a least one foot. Contact a cement contractor for slab specifications if necessary. Attach the Frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied). GROUNDING THE GENERATOR Note: It is recommended that only a trained and licensed electrician perform this procedure.
OPERATING INSTRUCTIONS NOTE: For additional references to the parts listed in the following pages, refer to the Assembly Diagrams on pages 21 and 24. Pre-Start Checks: 1. Check to make sure the Engine’s Power Switch (2) is in its “OFF” position. (See Figure B, next page.) 2. IMPORTANT! Prior to first using the Generator, the Engine MUST be filled with approximately 3/4 (0.63) quart of a high quality SAE 10W-30 grade engine oil.
THIS GENERATOR HAS AN AUTOSHUTDOWN OIL SENSOR. IF ENGINE STOPS OR WILL NOT START, CHECK OIL LEVEL. REV 09h SKU 95189 For technical questions, please call 1-800-444-3353.
3. Before the first use, remove the Fuel Tank Cap (33B1) and fill the Fuel Tank (30B1) with unleaded gasoline. Then, replace the Fuel Tank Cap. If necessary, refill the Fuel Tank with unleaded gasoline. (See Figure C.) To Start The Engine: 1. Make sure the electrical powered tools/equipment that will be used is not plugged in to the Generator. 2. Turn the 115 volt AC Circuit Breaker (5) to its “ON” position. (See Figure D.) 3. Open the Fuel Valve (40B). (See Figure E.) 4.
5. Turn the Engine Power Switch (2) to its “ON” position. (See Figure F.) 6. Hold the Start Handle (114C) loosely and pull it slowing several times to allow the gasoline to flow into the Engine’s carburetor. Then hold the Start Handle firmly and pull the rope hard and fast. Pull the rope all the way out, using two hands if necessary. If necessary pull the tope several times until the Engine starts. (See Figure G.) 7. Allow the Engine to run for several seconds.
Powering 120 Volt AC Tools and Equipment: 1. Prior to powering tools and equipment, make sure the Generator’s rated voltage, and amperage capacity (115 VAC / 20 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the Generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2.
4. Start and run the Engine as previously discussed in this manual. 5. When finished using the Generator, turn the Engine Power Switch (2) to its “OFF” position. Turn the Fuel Valve (40B) to its “OFF” position. Then, disconnect the electrical powered tool or equipment from the Generator’s DC Terminals (7). (See Figure H.) 6. After the Engine and Generator have completely cooled, store the Generator in a safe, clean, dry location (if not already installed in one). 7.
INSPECTION, MAINTENANCE, AND CLEANING 1. CAUTION! Always make sure the Engine Power Switch (2) is in its “OFF” position. Disconnect the spark plug wire from the engine and allow sufficient time for the Engine and Generator to completely cool before performing any inspection, maintenance, or cleaning. 2. Before each use, inspect the general condition of the Generator and Engine.
PARTS LIST Part 1 2 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Bolt (M6 x 12) w/Lock Washer Engine Power Switch Control Panel Voltmeter Circuit Breaker Outlet DC Terminal Ground Connector DC Fuse Pilot Light Shock Absorber Shock Absorber Foot Lock Washer Nut Stator Cover Alternator Back Cover Automatic Voltage Regulator Bolt (M5 x 16) Rectifier Bolt (M5 x 16) Cable Sheath Bolt (M8 x 224) Bolt (M6 x 152) Qty Part 9 1 1 1 1 2 2 1 1 1 4 4 4 1 1 1 2 1 2 1 1 4 23 24 25 26 27 28 29 30B
ASSEMBLY DIAGRAM SKU 95189 For technical questions, please call 1-800-444-3353.
Part 1C 2C 3C 4C 5C 6C 7C 8C 9C 10C 11C 12C 13C 14C 15C 16C 17C 18C 19C 20C 21C 22C 23C 24C 25C 26C 27C 28C 29C 30C 31C 32C 33C 34C 35C 36C 37C1 38C 39C 40C 41C 42C PARTS LIST - CONTINUED Description Head Comp. Cylinder Guide, IN.
PARTS LIST - CONTINUED Part 84C 85C 86C 87C 88C 89C 90C 91C 92C 93C1 94C 95C 96C 97C1 98C1 99C1 100C 101C 102C 103C 104C 105C 106C 107C 108C 109C 110C 111C 112C1 113C 114C 115C 116C 117C Description Spring Governor Spring Throttle Return Control Assy Spring Control Screw Pan 5x25 Bolt Governor Arm Nut Flange 6MM Flywheel Comp Fan Cooling Pulley Starter Nut Special Coil Assy Ignition Bolt Flange Cover Comp Fan Plate Side STD Shroud Comp Fuel Tube A Fuel Tube B Wire Stop Switch Bolt Flange 6x12 Bolt Flange 6
ASSEMBLY DIAGRAM - continued NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Rev 10d Page 24 For technical questions, please call 1-800-444-3353.
Limited 1 year warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase (90 days if used by a professional contractor or if used as rental equipment). See engine manufacturer’s warranty which covers engine.
Emission Control System Warranty - continued Harbor Freight Tools Emission Control Defects Warranty Provisions 1. 2. 3. 4. Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser. 5.