GENERATOR SET 16 HP - 7000/7500 WATTS 95960 Set up, Operating, and Servicing Instructions Danger Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Distributed exclusively by Harbor Freight Tools®. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.
Specifications 7000 Watts (Rated) / 7500 Watts (Maximum) / 60 Hz / 3600 RPM Output Receptacles: 20 A / 120 V~ / 3-Prong / (Qty. 1 Duplex) with a 20 A Circuit Breaker 30 A / 120 V~ / 3-Prong Twist Lock / (Qty. 1) with a 30 A Circuit Breaker 30 A / 240/120 V~ / 4-Blade Twist Lock / (Qty.
GENERAL SAFETY RULES WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS Work Area 1. Keep your work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. 3.
Tool Use And Care 1. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. Do not force the tool and do not use the tool for a purpose for which it is not intended. 2. Do not use the power tool if the Engine Switch does not turn it on or off. Any tool that cannot be controlled with the Engine Switch is dangerous and must be replaced. 3.
You do not put engine oil in the Engine’s crankcase prior to its first use. Before each use, check the oil level. Never run the Engine with low or no engine oil. Running the Engine with low or no Engine oil will permanently damage the Engine. 2. Maintain labels and nameplates on the Generator. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 3. Maintain a safe working environment. Make sure there is adequate surrounding workspace. 4.
. Do not smoke, or allow sparks, flames, or other sources of ignition around the Generator. 7. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. 8. Do not refill the Fuel Tank while the Engine is running or hot. 9. Do not operate the Generator with known leaks in the Engine’s fuel system. 10.
and federal electrical codes and standards, and other regulations where applicable. 2. The Generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT) EXTENSION CORD LENGTH NAMEPLATE AMPERES (at full load) 25’ 50’ 75’ 100’ 150’ 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.
MISC. PRECAUTION WARNING! The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Symbology V~ A Volts Alternating Current Amperes No Load Revolutions per Minute n0 xxxx/min.
1. Engine Switch (2): Used to start and stop the Engine. To start, insert the Engine Switch Key and turn to the right to its “START” position. Then immediately release the Key. To turn off the Engine, turn the Key all the way to the left to its “OFF” position. Always remove the Key from the Engine Switch when the unit is not in use. (See Figure A, previous page.) 2. Outlet Sockets (8, 10, 10B): The Generator features three Outlet Sockets with which to power tools and equipment.
3. Locate the factory pre-installed Battery Guard Plate (44) and Battery Tray (48) beneath the Control Panel of the Generator. (See Figure B.) 4. Slide the Battery into the Battery Guard Plate (44) with the Battery’s terminals facing outward and with the Battery’s negative (--) terminal facing left. (See Figure B.) 5. Align the two mounting holes in the Battery Bracket (47) with the two threaded mounting holes in the Battery Guard Plate (44).
5. Secure the Axle (49) and Wheels (50) in place, using four Pins (51). (See Assy. Diagram.) INSTALLATION INSTRUCTIONS 1. IMPORTANT: Electrical and other permits may be required for the installation of emergency or portable power systems. Make sure to investigate the local building and electrical codes before installing this unit. 2. Locate the Generator (outdoors only) where cooling air is readily available.
2. The Engine MUST be filled with a high quality engine oil. If the Engine will be run in temperatures above 32 degrees Fahrenheit, use SAE 30 weight oil. If the Engine will be run in temperatures below 32 degrees Fahrenheit, use SAE 5W-30 weight oil. 3. To add engine oil, unscrew and remove the Oil Dipstick (65A). Pour engine oil into the Dipstick Hole until the level of oil is even with the top edge of the Dipstick Hole. Then, make sure to screw the Oil Dipstick back into its Dipstick Hole.
OPERATING INSTRUCTIONS 1. Check to make sure the Engine Switch (2) is in its “OFF” position. (See Figure A.) 2. IMPORTANT: Make sure to unplug any load from the Generator before starting to prevent permanent damage to any appliances, tools, or equipment. 3. Turn the Engine Fuel Valve (41) to its “OPEN” position. Then turn the Engine Choke Lever (21A) to its “CHOKE” position. No choke is required if the Engine is warm. Make sure the Choke Lever is in the “RUN” position when starting a warm Engine.
a. Volts x Amps = Watts (example: 120 Volts x 3 Amps = 360 Watts) b. To determine the approximate wattage requirement for most appliances, tools, and equipment with “inductive” type motors, multiply the wattage that was calculated by 2 times to assure adequate Generator capacity. c. The starting and running wattage for “resistant” loads are the same. Example: a 100 watt light bulb requires only 100 watts to turn on. Most resistant loads will be listed in wattage. 5.
broken parts, loose hose connections, and any other condition that may affect the safe operation of the unit. If abnormal noise or vibration occurs, have the problem corrected before further use. GENERATOR MAINTENANCE 1. Keep the Generator clean and dry at all times. 2. The Generator should not be operated or stored in locations that include excessive moisture, dust, flammable or corrosive vapors. If these substances are on the Generator, clean with a soft cloth or brush. 3.
AIR CLEANER SEPARATOR (20A) FIGURE H AIR CLEANER COVER (18A) AIR CLEANER ELEMENT (19A) 5. After every 25 hours of use: Service the Air Cleaner Element (19A) and Air Cleaner Separator (20A). (See Figure H.) 6. To do so, remove the Air Cleaner Cover (18A). Remove the Air Cleaner Element (19A). Immerse the Air Cleaner Element in a mild solvent and squeeze the Element several times to clean. Remove the Element from the solvent and squeeze thoroughly to dry.
12. Measure the electrode gap with a suitable gauge. The gap should be 0.028” to 0.031”. If necessary, correct the gap by carefully bending the side of the electrode. (See Figure I.) 13. Reinstall the Spark Plug (28A) carefully to avoid cross-threading. (See Figure I.) 14. Daily: Inspect the Fuel Filter (32). FUEL TANK (31) FUEL TANK GAUGE FUEL TANK CAP (34) FUEL FILTER (32) FIGURE J 15. To do so, remove the Fuel Tank Cap (34) from the Fuel Tank (31). (See Figure J.) 16.
TROUBLESHOOTING SKU 95960 For technical questions, please call 1-800-444-3353.
PARTS LIST - GENERATOR Part Description Qty. Part Description Qty.
ASSEMBLY DIAGRAM - GENERATOR SKU 95960 For technical questions, please call 1-800-444-3353.
PARTS LIST - ENGINE Part Description Qty. Part Description Qty.
PARTS LIST - ENGINE (CONT.) Part Description Qty. Part Description Qty. 78A Compression Ring (I) 1 83A Starter 1 79A Compression Ring (II) 1 84A Gear 1 80A Oil Scraper Ring 1 85A Fuel Pipe 1 81A Piston Pin 1 82A Piston Pin Circlip 1 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead.
ASSEMBLY DIAGRAM -ENGINE SKU 95960 For technical questions, please call 1-800-444-3353.
WIRING DIAGRAM REV 08g SKU 95960 For technical questions, please call 1-800-444-3353.
Limited 1 year / 90 Day warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship.
EMISSION CONTROL SYSTEM WARRANTY (CONT.) Harbor Freight Tools Emission Control Defects Warranty Coverage Engines are warranted for a period of two (2) years relative to emission control parts defects, subject to the provisions set forth below. If any emission related part on your engine is defective, the part will be repaired or replaced by HFT. 1. Owner’s Warranty Responsibilities • As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual.
EMISSION CONTROL SYSTEM WARRANTY (CONT.) 7. 6. Warranted Parts 1) Fuel Metering System i) Carburetor and its internal parts. ii) Fuel pump (if so equipped). iii) Cold start enrichment system. 2) Air Induction System i) Intake pipe/manifold. ii) Air cleaner. 3) Ignition System i) Spark plug. ii) Magneto ignition system. 4) Catalyst System (if so equipped) i) Exhaust pipe stud. ii) Muffler. iii) Catalytic converter (if so equipped).
