MODEL 463225312 Sears item No, 16167 Sears Model Performance No, 415,16167210 T-46D IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870.
For Your Safety .................................... 2-3 Use and Care ..................................... 4-9 Limited Warranty .................................... 10 Parts List .......................................... 11 Parts Diagram ...................................... 12 Assembly ....................................... 13-24 Troubleshooting .................................. 25-27 Registration Card ................................... If you smell gas: 1.
CAUTION CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVERstore a spare LP cylinder under or near the appliance or in an enclosed area. •LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for properconnection to LP cylinder valve. 4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.
For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on Hi. Perform burner flame check on sideburner, also. Always check flame prior to each use.
cAuTioN 3. 4. f SPIDER Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. r.._.
This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
A 1 BOTTOM SHELF B 1 TANK SCREW, F/BOTTOM C 2 CASTER, LOCKING D 2 CASTER, FIXED E 1 CART LEFT SIDE PANEL F 1 GROMMET, F/REGULATOR G 1 H OO 1 LOGO PLATE PP 1 HARDWARE QQ RR 1 2 LEFT DOOR, NO HANDLE DOOR HANDLE SS TT 1 4 RIGHT DOOR, NO HANDLE FLAME TAMER CART RIGHT SIDE PANEL UU 3 COOKING GRATE 1 CART LOWER BACK PANEL VV 1 G RATE, F/SB I 1 FRONT BRACE WW 1 WARMING RACK J 1 LEFT RAIL, F/GREASE XX 2 K 1 RIGHT RAIL, F/GREASE ELECTRODE, WIRE L 1 FIREBOX
LL WW N N N N UU UU UU O0 TT TT TT TT EE vv HH GG R S e_--Q _i_ ii__iii>_ QC RR RR F H B A
Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure, remove the Caster Pin and save for future maintenance. Nomlockcaster Locking caster Caster pin Qty.
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using fourl14-20xl12" screws, 7ram lock washers, and 7ram flat washers. 1/4-20x1/2"screw Lower backpanel 7ramlockwasher 7ram fiat washer 1/4-20x1/2"screw Qty.4 ,.." 7ram lockwasher Qty.4 O Qty.4 Tramfiat washer ...... " ................ This step requires two people to lift and position grill head onto cart.
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in lower holes using one l/4-20xlV2" screw, 7ram lock washer and 7ram flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7ramLockwasher Qty.2 7ramflat washer Qty.2 1/4-20x1Vz"screw Qty.
NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated su#aces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 114-20x314"screws, 7mm rock washers, 7ram fiat washers and 114"nuts, shown A.
Insert flangeonleftsideburner shelfintosideshelfbrackets onsideoffirebox. Attachleftsideburner shelfusingthree1/4-20x3/4" screws, 7mmlockwashers, 7mmflatwashers, 1/4"nuts,shown A. Attach rearofshelfusingone1/4-20x1V2" screw, 7mmlockwasher, and7mmflatwasher inlowerhole,shownB. Attach frontofshelfandfasciausingone#8x3/8"self-tapping screwandlargeflatwasher, shownC. Undermaincontrol panel,attach frontofshelfandfasciausingone1/4-20x3/4" screw, 7mmlockwasher, 7mmflat washer and1/4"nut,shownDIE.
First, removethe two screws and lock washersfactory attachedto the sideburner valvebracket.Positionsideburner valvebracketbeneathsideburnershelf fascia so that valvestemcomes throughlarger center hole in fascia.Align the holes on valve bracketwith left and right holeson fascia. Secureusing lock washersand screws that were removedfrom bracket. Next, placesideburnerbezel over valve stemon front side of fascia.
Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C. _Wing nut Qty.1 Wing nut Sideburner drip pan Sideburner drip pan _1 nder sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B.
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1Yz" screws, 7ram lock washers, and 7ram flat washers on each side. 7turn Lock washer Qty.4 7rnrn flat washer Qty.4 1/4-20x1Y2" screw Qty.4 7rnrnflat washer 7rnrnlock washer 1/4-20xIVz" screw Inside of cart, insert rear tab of tank heat shield into left slot(#1) on top of lower back panel.
Inserthinge pin on bottomof doorsinto hole in bottom shelf.Press upper hinge pin in front brace, align hinge hole on top of door,and releasehinge pin into door. Hingepin on bottom of door I 'II I1' I I I '' I IIIII1" III "1'11'11'1"11'1'11'111 I'11111111111111111'11111111111111111'111 Connect eachof the wiresfrom the main burnerelectrodes,and sideburnerelectrode intothe back of the ElectronicIgnition Module. Total (5) connections.
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox. Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
On back of grill, slide grease tray into opening in upper back panel. Greasetray m m cAuTioN Failure to install grease tray wiil cause hot grease to drip from bottom of grill with risk of fire or property damage.
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel. See Use & Care section of this manual to perform the "Burner important safety instructions Flame Check" and for before using.
DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalve/hose/regulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. • Mechanicalfailuredue to rustingor mishandling. • ReplaceLP cylinder. Gasleakingfrom LP cylindervalve.
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See"GAS ISSUES:"on previouspage. • Matchwill not reach. , Uselong-stemmatch(fireplacematch).
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat • Batterynot installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark , Deadbattery. module. , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) , Has batterybeen used previously? , Replacebatterywith newalkalinebattery. , Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.
Please register your product online at: (If you PLEASE FILL OUTTHIS register online, CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN WILL BE REQUIRED. THIS WARRANTY you do not need to send in this registration card.) 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVlCIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE COMPRA. CONSERVE LA FACTURA.
Register your product to receive a special offer www.c h a rb roi i.