OWNER’S MANUAL & OPERATING INSTRUCTIONS warranty_badges.pdf 1 8/18/11 10:45 AM 4000 Peak Watts/3500 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR MODEL NUMBER 46565 SAvE THESE INSTRuCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 46565-20120802 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
46565 4000 Peak Watts/3500 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . Portable Power Generator. . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . This Booklet. . . . . . . . . . .
ENGLISH 46565 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at: www.
46565 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 46565 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
46565 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 46565 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 4 8 6 5 5 7 (1) Fuel Tank – 3.8 gallon (14.4 L) capacity fuel tank. (5) Recoil Starter – Used to start the engine. (2) Auto-Choke – Used to start the engine. No manual adjustment required. (6) Oil Filler Cap – Check and fill engine oil level.
46565 ENGLISH Controls and Features Power Panel 1 4 (1) Intelligauge – Three mode digital meter for running hours, voltage and hertz. (2) Ignition Switch (3) Circuit Breaker(s) – Protects the generator against electrical overload. (4) Battery Switch – Enables/disables starting electrically – via remotely or by Ignition Switch. (5) Ground Terminal – Consult an electrician for local grounding regulations.
Controls and Features Wireless Remote Control Power Panel Load Management Cont’d. This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components: 1. Receiver Control Module (RCM) 2. Wireless Remote 3. Battery Switch 4. Ignition Switch The Remote Control functions are enabled when: 1. The Ignition Switch is in the “ON” position, AND 2. The Battery Switch is in the “ON” position.
46565 ENGLISH Controls and Features Parts Included Your 46565 Gasoline Powered Generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– –– –– –– –– 8” Wheel. . . . . . . . . . . . . . . . . . . . . . . . Vibration Mounts. . . . . . . . . . . . . . . . . . . Support Leg. . . . . . . . . . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . Handle . . . . . . . . .
ENGLISH 46565 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with cap screws (M8x16) and lock nuts (M8). 2.
46565 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE Assembly Add Engine Oil Cont’d. NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
ENGLISH 46565 Assembly Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. of space left in the tank is required for fuel expansion, more than ¼ in. is recommended.
46565 ENGLISH Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 46565 Operation Wireless Remote and Electric Start Connecting Electrical Loads Wireless remote starting is only possible within 80 feet of the generator. Do not attempt to adjust the carburetor choke. The remote system will automatically close and open the choke. 1. Make certain the generator is on a flat, level surface. 2. Turn the Fuel Valve to the “ON” position. 3. Press the Ignition Switch to “ON”. 4. Press the Battery Switch to “ON”. 5.
46565 ENGLISH Operation Do Not Overload Generator Operation at High Altitude Capacity The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
ENGLISH 46565 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective generator . WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole . If using the dipstick to check oil level, DO NOT screw in the dipstick while checking . Tampering with the factory set governor will void your warranty . WARNING Improper maintenance will void your warranty .
46565 ENGLISH Maintenance and Storage Spark Arrester Adjustments 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the two screws.
ENGLISH 46565 Maintenance and Storage Generator Maintenance Charge the Battery Cont’d. Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. automatic trickle charging capability should be used to charge the battery. Maximum charging rate should not exceed 1.5 amps.
46565 ENGLISH Specifications Spark Plugs Engine Specifications –– –– –– –– Model. . . . . . . Displacement. . Type . . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66563 . . . . . . . 196cc . .
19 REV 46565-20120802 75 76 28 74 73 72 71 64 60 65 66 67 68 69 70 60 77 97 78 63 95 89 88 87 61 94 98 99 101 100 13 12 102 103 97 96 95 96 90 91 92 28 93 79 80 81 82 83 28 62 104 105 3 41 109 4 5 84 58 108 107 106 110 85 59 2 86 18 1 60 6 45 44 43 10 112 8 9 111 7 11 12 13 14 16 17 18 50 49 13 48 47 46 16 51 15 56 55 54 53 52 38 39 37 36 40 35 34 42 57 19 20 21 33 28 32 31 30 29 28 27 26 25 24 16 22 23 Specifications ENGLISH 46565 Parts Diagram
46565 ENGLISH Parts List # Part Number Description Qty # Part Number Description Qty 1 168FDE-2-GC2 Engine 1 56 GB1667-S5-10 Screw M5×10 2 2 ST02FD-02100011 Plug-B 1 57 ST02FD-04120000-CARB Fuel Meter Assembly 1 1 58 ST188FD-1741002-C Handle Sheath 1 1 59 ST182FD-1151110-B Handle 1 60 GB41-N-8 Nut M8 14 61 GB5789-FB8-45 Flange Bolt M8×45 2 3 4 ST02FD-02100012 504.191100.05 Plug-A Rotor Assembly 5 ST02FD-02100005-2.
21 REV 46565-20120802 112 95 1 3 2 5 4 7 6 8 9 11 12 47 106 14 13 10 15 107 16 32 108 109 104 1 110 105 111 103 18 19 17 43 44 21,22 47 30 46 41 42 45 40 39 24 9 23 48 27 25 49 29 26 50 30 31 28 33 66 65 58 59 60 61 62 63 64 57 53 97 54 96 55 95 56 52 51 34 68 35 24 67 86 85 81 83 36 37 70 19 71 1 80 79 113 84 78 77 1 90 89 88 91 93 92 94 102 101 100 99 98 72 38 69 73 74 76 75 87 82 20 Specifications ENGLISH 46565 Engine Par
46565 ENGLISH # Part Number Description 1 GB5789-FB6-8 Flange Bolt 6 x 8 2 3 4 5 ST160F-1061200 160.061100.
23 REV 46565-20120802 BLACK B YELLOW Y BLUE L GREEN G R RED W WHITE C CARNATION ST ON OFF 2 Br B/W W/G G/Y W/L In 3 5 6 BROWN BLACK WHITE WHITE GREEN GREEN YELLOW WHITE BLUE INDIGO 4 COMBINATION SWITCH 1 EXW W R Br L Y Y Y Y L L R + B MW1 B w SPARKING PLUG ENGINE BLOCK GENERATOR BLOCK FW MW2 R R W w Br Br G/Y lb W B R l antenna SWITCH R G/Y CHARGE COIL BATTERY W R 120V L5-30R R la B/W B B/W FUSE 10A W STARTER M W Br W xse0.
46565 ENGLISH Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. Adjust choke.
ENGLISH 46565 Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with the U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2012 small off-road engine and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
