4” Four Speed Woodworking Bandsaw Model 67595 Set up and Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Contents Blade Speed Adjustment......................24 ON/OFF Safety Switch:.........................24 Important SAFETY Information................................ 3 Operation..................................... 25 General Tool Safety Warnings..............3 Maintenance And Servicing... 26 Bandsaw Safety Warnings....................4 Cleaning, Maintenance, and Lubrication..........................................26 Vibration Safety......................................6 Grounding Instructions...
CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120 VOLT) NAMEPLATE AMPERES (at full load) EXTENSION CORD LENGTH 25’ 50’ 100’ 150’ 0–6 18 16 16 14 6.1 – 10 18 16 14 12 10.1 – 12 16 16 14 12 12.1 – 16 14 12 Do not use. TABLE A 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
4. Maintain proper adjustment of blade tension, blade guides, and thrust bearings. 5. Adjust upper guide to just clear workpiece. 6. Hold workpiece firmly against table. 7. For safe operation, the upper blade guide, the blade tension, and the thrust bearing must all be properly adjusted before operation. Carefully follow the ASSEMBLY instructions, and specifically PHASE 8: Saw Blade Installation, for an explanation of how to make the needed adjustments. 8.
cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. mal vibration occurs, stop use immediately. Save these instructions. Vibration Safety Grounding Instructions This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. 5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. 6. Repair or replace damaged or worn cord immediately. 7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet.
SPECIFICATIONS Electrical Requirements Amperage Motor Blade Speeds Blade Cutting Capacity Blade Width Range Table Dimensions Table Tilt Dust Collector Accessory Weight 120 V ~ 60Hz 8.2 A, no load 1 HP / Single Phase 600, 1140, 1670, 2670 FPM 6TPI 93-1/2” x 0.019” x 3/8” 6” 1/8” to 3/4” Approx. 14” x 14” 45° Right / 15° Left Dust Chute Attachment Only (Dust Bag Not Provided) 180 lb. Hardware Bag Contents Note: Hardware sizes illustrated below are offered only as a guide and are approximate.
Assembly Figure for Step 1-1 PHASE 1: Stand Assembly e h k Required Hardware Letter E H K Description M8 x 16 Carriage Bolt M8 Washer M8 Nut Belt Cutout 1a Qty (for this phase) 24 24 24 3a 1.
Figure for Step 1-3 h 7a k q o Required Hardware 2a 3a Letter H K O Q 7a Description Qty (for this phase) 4 4 4 4 M8 Washer M8 Nut Foot Assembly Foot Bracket Figure for Step 1-5 3. Attach the two Horizontal Braces (7A) inside the flanges on the Front and Rear Panels (3A, 2A). q 3a Figure for Step 1-4 8a These holes must line up. 5. 1a 13a 9a 4. Attach the Motor Plate Bracket (9A) to the front of the Mounting Plate (1A) with the raised section of it towards the center.
FIGURE FOR STEP 1-7 PHASE 2: Bandsaw Body to Stand Assembly b 10a h 9a j Required Hardware Letter 7. B H J K Attach the Motor Plate (10A) to the Motor Plate Bracket (9A). Connect the end that is folded back on itself. Description Qty (for this phase) 4 8 4 4 M8 x 40 Bolt M8 Washer M8 Lock Washer M8 Nut Figure for Step 2-1 Figure for Step 1-8 k Top View Part 1A 7a 10a 8. Attach the other end of the Motor Plate (10A) to the Horizontal Brace (7A). 9.
Pulley Mounting Figure for Step 2-2 1. Saw Body Remove the tape securing the key to the shaft of the Motor (11A). Set the key aside. Figure for Step 3-2 ~0.3” 1a 2. With at least one assistant, lower the Bandsaw Body down on the Stand. Make sure that the holes in the Body line up with the slots in the stand (See Figure 2-1), and that the pulley lines up over the belt cutout as shown above. 3. Insert the four Bolts (B) through one Washer (H) each and into the holes in the Saw Body from the top. 4.
Figure for Step 3-4 (Cutaway view.) Pulleys should line up. 10A Set Screw Pulley Pulley Key Depth Gauge Figure for Step 3-7 11A Shaft 4. 5. Hold the Pulley in place and insert the depth gauge you made in step 4-2 (Bolt (G) and Nut (N)) into the key slot, pushing the key into position. The depth gauge can now be disassembled and placed with the other hardware. While holding the Pulley in place, tighten the Set Screw (10D) in the side of the Pulley to secure it to the shaft.
ground wire). Connect the wires from the motor underneath the wires of the same color, black with black, white with white, and green with green. (The green wire is attached to the screw to the right of the Switch (12A).) PHASE 4: Motor Wiring To prevent electric shock and death: Unplug power cord before opening Switch Cover (13A). Figure for Step 4-1 4. Remove these Bolts. 1. 2.
PHASE 5: Table Assembly Figure for Step 5-4 A 112B c j k Required Hardware Letter A C J K Description M8 x 80 Table Stop Bolt M8 x 30 Bolt M8 Lock Washer M8 Nut 132B Qty (for this phase) 1 2 2 1 Figure for Steps 5-1 to 5-3 Attach through these holes with Bolts (C) Table Stop Bolt (A) Hole 4. 132B Attach the Lower Support Bracket (112B) to the saw body near the Table Bracket (132B). Secure in place with two Bolts (119B) and Washers (120B) as shown above.
PHASE 6: Pulley Cover Assembly and Belt Installation l f p n Required Hardware Letter F G L M N P Description M6 x 12 Bolt M5 x 15 Pan Head Bolt M6 Washer M5 Washer M5 Nut Pulley Cover Knob m g Qty (for this phase) 1 4 1 8 4 1 Figure for Step 6-1 Belt Installation 4. Figure for Step 6-6 Pulley Speed Settings Position Output FPM Set the Pulley Cover (17A) over the Pulley (86B) as shown above, with the door opening to the outside.
Side Panel Installation Figure for Step 6-9 Figure for Step 6-9 39A 40A 8. Insert the Screws (40A) into the Relief Stops (39A) from the smooth side as shown above. 38A Figure for Step 6-10 38A 39A 9. Attach the Relief Stops (39A) to the textured side of the Side Panel (38A) by screwing the Screws (40A) into the mounting holes on the Side Panel. Leave the Screws just loose enough to allow the Relief Stops to turn. Do not overtighten - use a screwdriver when tightening. 11.
PHASE 8: Saw Blade Installation Figure for Step 7-2 57/66B 5B To prevent injury from sharp blade: Wear heavy duty work gloves and ANSI-approved safety goggles during assembly, especially when handling blade. 6B 11B 24B Figure for Step 8-1 10B 2. 66B Loosen the Hex Head Bolt (11B) on the side of the Upper Support Bracket Post (10B). Slide the Upper Blade Guard (24B) up into the Upper Covers (57B/66B) and then the Upper Support Bracket Post (10B) onto the end of the Guide Post (5B).
Figure for Step 8-5 Figure for Step 8-3 42B 51B 3. Turn the Micro Adjusting Knob (42B) counterclockwise 5-10 full turns. 5. Figure for Step 8-4 Teeth Point Downward as below 20B 19B Position the Saw Blade (56B) through the Upper Blade Guides (19B) and over the Upper Pulley (51B). Figure for Step 8-6 90B Insert saw blade Here, Back first 4. 13B 117B With both hands, hold the Saw Blade with its teeth pointing downward and away from your body.
Saw Blade Tensioning and Tracking Figure for Step 8-8 Figure for Steps 8-10 to 8-13 42B 62B & 63B Adjust Tension of blade to scale 61B 48B 3 4 3 8 1 8 1 2 1 4 96B & 97B 8. Place the Saw Blade Guard (61B) onto the two Studs (60B/95B) and over the Saw Blade (56B). Secure in place using the two Gaskets (62B/96B) and Tapping Screws (63B/97B). Figure for Step 8-9 Bolts 110B 94B 10. The Saw Blade (56B) tension is adjusted using the Micro Adjusting Knob (42B) on the back of the Upper Back Cover (57B).
14. WARNING! To prevent serious injury; adjust blade tracking only with the unit off and power cord unplugged. Slowly turn the Upper and Lower Pulleys (51B, 90B) clockwise by hand and watch the Saw Blade to see whether it travels in the center of the Upper Pulley or not. If not, adjust the tracking as follows: • If the Saw Blade begins to creep toward the front edge of the Upper Pulley (51B), turn the Blade Tracking Knob (48B) clockwise 1/4 turn to draw the Saw Blade toward the back of the Upper Pulley.
. Loosen the two Knobs (131B) under the Table (122B) and pivot the Table forward as far as possible. Figure for Steps 8-25 to 8-26 Bearing Adjustment Thumb Bolt (116B) Figure for Step 8-23 112B Blade Guide Adjustment Thumb Bolts (118B) 119B 23.
Settings To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool. Table Angle Adjustment Front Side 122B Blade Guide Adjustment 126B 131B 6B Back Side 10B 1. 2. Loosen the Knob (6B) and set the Upper Support Bracket Post (10B) as close as possible to the top surface of the material being cut. Then, securely tighten the Knob (6B). SKU 67595 131B 1.
Blade Speed Adjustment ON/OFF Safety Switch: To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool. 1. Remove the Side Panel (38A) and open the Pulley Cover (17A) to allow access. 2. Use the Belt Installation instructions on page 16 to change the Belt’s position to the desired speed setting. 3.
Operation 1. Before starting the Bandsaw make sure all adjustments are properly made and all of the guards are in place. 2. Make sure you know how to turn the bandsaw off before beginning. To turn the bandsaw off, push the Switch down. 3. Before turning on the power, make sure that nothing is obstructing the blade. 4. Keep the Upper Support Bracket Post (10B) down as close to the material being cut as possible. 5. To turn on the Bandsaw, insert the Key, then pull the Switch up.
Maintenance And Servicing To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool. Troubleshooting 1. a. Band Saw is not plugged in. b. Household circuit has blown fuse or open circuit breaker. c. Power cord is damaged. Replace. d. Switch is not in “on” position. e. Motor requires service. 2.
PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Assembly Diagrams and Parts Lists Parts List A - Stand Part 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 17A 18A Description Mounting Plate Rear Panel Front Panel Foot Bracket Washer Nut Foot Pad Horizontal Brace Brace Motor Plate Bracket Motor Plate Motor Switch Switch Cover Power Cord Strain Relief Pulley Cover Pulley Cover Knob SKU 67595 Size Qty 1 1 1 4 4 4 2 1 1 1 1 1 1 1 1 1 1 Part 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 34A 35A 38A 39A 40A Description Nut Nut Nut Carriage Bolt H
Assembly Diagram A - Stand Note: When ordering parts from Assembly Diagram A, include the suffix “A” after the part number. SKU 67595 For technical questions, please call 1-800-444-3353.
Parts List B - Saw Body Part 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 28B 41B 42B 43B 44B 45B 46B 47B 48B 51B 52B 53B 54B 55B Description Upper Frame Arm Hex Head Bolt Flat Washer Nut Guide Post Knob Steel Ball Spring Set Screw Upper Support Bracket Post Hex Head Bolt Spacing Sleeve Bearing Pan Head Bolt w/Flange Micro Adjusting Nut Set Screw Thumb Screw Support Bracket Upper Blade Guide Thumb Screw Micro Adjusting Nut Set Screw Thumb Bolt Upper Blade
Assembly Diagram B - Saw Body Note: When ordering parts from Assembly Diagram B, include the suffix “B” after the part number. SKU 67595 For technical questions, please call 1-800-444-3353.
Parts List C - Riser Block Kit (Sold Separately) Part 1C 2C 3C 4C 5C 6C Description Riser Block Pin Guide Post Upper Wheel Blade Guard (U) Upper Wheel Blade Guard (L) Blade Guard Size Qty 1 2 1 1 1 1 Part 7C 8C 9C 10C 11C 12C 13C Description Saw Blade Nut Wing Nut Carriage Bolt Hex Head Bolt Flat Washer Flat Washer Size 105” x 0.019” x 3/8” Qty M8 M8 x 16 Note: Check with the Harbor Freight Parts Department for availability.
Assembly Diagram and Parts List D - Four Speed Pulleys Part 1D 2D 3D 4D 5D Description Middle Pulley (ASM) V-Belt Key Motor Pulley Set Screw Size A22 5 x 5 x 40 M6 x 10 Qty 1 1 1 1 1 Part 6D 7D 8D 9D Description Flat Washer Spring Washer Hex Head Bolt V-Belt Size M8 x Ø18 M8 M8 x 25 A42 Qty 3 3 3 1 Note: When ordering parts from Assembly Diagram D, include the suffix “D” after the part number. SKU 67595 For technical questions, please call 1-800-444-3353.
Limited 1 year / 90 Day warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship.