Table of contents SAFETy Safety ......................................................... 2 Specifications ............................................. 5 Setup .......................................................... 6 Operation ................................................... 14 Maintenance .............................................. 20 Parts Lists and Diagrams .......................... 22 Warranty ....................................................
General Tool Safety Warnings (cont.) 0–6 18 16 16 14 6.1 – 10 18 16 14 12 10.1 – 12 16 16 14 12 12.1 – 16 14 12 Do not use. 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Grounding Instructions (cont.) SAFETy 3. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. 4.
19. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Vibration Safety This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
Setup - Before Use: Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETy Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. 55 58 60 Stand Assembly Note: During this phase, finger tighten all Nuts to allow adjustment and leveling.
58 60 65-1 64 Face Plate (1) Figure 4 4. Set the Face Plate (1) onto the stand assembly and fasten to the top SIDE mounting holes on Front and Rear Legs. NOTE: Be sure that the belt opening on the Face Plate is positioned away from the switch. See Figure 4, right. Figure 5 SETUp Plate Assembly Face Plate (1) Inner Plate (9) Figure 6 Fixed Plate (64) OpERATION 5. Slide the Inner Plate (9) under the opposite end of the Face Plate and fasten together using the TOP mounting holes.
Bandsaw Body to Stand Assembly SAFETy 1. Orient the Saw Body with the Stand before lifting it. The Pulley(s) need to align over the belt cutout and the four bolt holes must line up with the stand mounting slots. 93A 91A 92A 48A Saw Pulley (103A) Figure 8 Saw Body 2. With at least one assistant, lower the Bandsaw Body down on the Stand’s Face Plate. Make sure that the holes in the Body line up with the slots in the stand and that the pulley lines up over the belt cutout. See Figure 8, right.
1. Have an assistant hold the Motor in place while it is attached to the Motor Plate (7). Turn it so that the mounting slots on the Motor face the Motor Plate. Figure 11 2. There are two sets of slots on the Motor Plate. Line the Motor Pulley up with the Saw Pulley above it. See Figure 11, right. Saw Pulley (103A) SAFETy Motor to Stand Assembly - Motor Mounting SETUp Motor Pulley (103) Figure 12 3.
Wiring Motor TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION, READ AND FOLLOW THESE INSTRUcTIONS: SAFETy 1. After the power cord is unplugged, remove the Screws (23) from above and below the Power Switch (28) to release the Switch Plate (28-1). Figure 13 Screw (23) NOTE: Slide the Power Switch up to access the bottom Screw, if needed. See Figure 13, right. 2. Inside the stand, move the Switch Cover slightly to the side to allow access.
91A 47A Figure 15 1. Set the Table Bracket (45A) onto the saw body as shown in Figure 15, right. Note that the Table Stop bolt hole is on the side with the Pulleys. The saw body has alignment pins pre-installed to align the Table Bracket properly. Table Bracket (45A) 92A 48A Table Stop Bolt Hole SAFETy Table Assembly 2. Secure the Table Bracket to the Saw Body using Bolts (91A) and Lock Washers (92A). Tighten securely in place. SETUp 3. Thread the Nut (48A) onto the Table Stop Bolt (47A).
pulley cover Assembly and Belt Installation SAFETy 1. Set the Pulley Box (11) over the Top Pulley (63A) and Saw Pulley (103A) with the door opening to the outside. See Figure 18, right. 2. Insert a Pan Head Bolt (62) through a Washer (56) and into each of the four holes at the bottom of the Pulley Box. Secure the Bolts from underneath using one Washer and Nut (61) each. 56 63 59 62 54 Figure 18 61 Pulley Box (11) Top Pully (63A) 3.
pulley cover Assembly and Belt Installation (continued) Side panel Installation Figure 20 SAFETy 8. Insert the Screws (68) into the Press Blocks (67) from the smooth side. 9. Attach the Press Blocks to the textured side of the Side Panel (66) by screwing the Screws into the mounting holes on the Side Panel. Leave the Screws just loose enough to allow the Press Blocks to turn. See Figure 20, right. NOTE: Do not overtighten - use a screwdriver when tightening. Press Block (67) 10.
Operating Instructions Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETy Tool Set Up TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool. TO pREVENT SERIOUS INJURy: DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.
Figure 25 Upper Wheel (24A) Saw Blade (36A) Blade Guide (11A) 6. Place the Saw Blade on the Lower Wheel (67A) and through the lower Blade Guides (11-1A). See Figure 25, right. SAFETy 5. Position the Saw Blade (36A) through the upper Blade Guides (11A) and over the Upper Wheel (24A). See Figure 25, right. 7. Replace the Table Insert and Table Pin. WARNING! Replace both Blade Guards (69A and 29A) and secure them in place BEFORE operation to prevent serious injury.
Saw Blade Tensioning and Tracking (continued) SAFETy 4. WARNING! To prevent serious injury; adjust blade tracking only with the Bandsaw off and power cord unplugged. Slowly turn the Upper and Lower Wheels clockwise by gloved hand and watch the Saw Blade to see whether it travels in the center of the Upper Wheel or not. If not, adjust the tracking as follows: 5. If any tracking adjustments were made, repeat the previous until the Blade stays centered on the Upper Wheel for at least 5 turns or so. 6.
Blade Guide Adjustment Figure 29 SAFETy 1. Loosen the Knob (6A) and set the Bracket Post as close as possible to the top surface of the material being cut. See Figure 29, right. Knob (6A) 2. Once the Bracket Post is adjusted, securely tighten the Knob. Figure 30 1. Loosen the two Angle Knobs (46A) underneath the Table. See Figure 30, right. Table (39A) SETUp Table Angle Adjustment Scale (51A) Angle Knob (46A) Angle Knob (46A) OpERATION 2.
Work piece and Work Area Set Up 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury. SAFETy 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working. 3.
General Operating Instructions 2. Make sure you know how to turn the bandsaw off before beginning. To turn the bandsaw off, push the Switch down. Figure 31 SAFETy 1. Before starting the Bandsaw make sure all adjustments are properly made and all of the guards are in place. Key Engaged 3. Before turning on the power, make sure that nothing is obstructing the blade. 4. Keep the Bracket Post (5-1A) down as close to the material being cut as possible. 6. Do not force the material into the Saw Blade.
Maintenance and Servicing procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETy TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: Turn the power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. TO pREVENT SERIOUS INJURy FROM TOOL FAILURE: Do not use damaged equipment.
Troubleshooting 1. No power at outlet. 2. Loose, or damaged electrical connections or wiring. probable Solutions 1. Check power at outlet and at circuit breakers. 2. Check all wiring and connections. Tighten all connections. If damaged wiring is found, replace it. DO NOT repair damaged wiring. Bandsaw blade does not move although motor is running. 1. Blade tension knob is not tight. 2. Blade has slipped off pulley wheel. 3. Blade is broken. 1. Turn motor off. Adjust tension and restart Bandsaw. 2.
parts Lists and Diagrams Bandsaw Stand parts List SAFETy part 1 2 3 4 Description SETUp Face Plate Front Stand Leg Rear Stand Leg Supporting Plate 5 Connecting Plate 6 Base Plate 7 Motor Plate 9 Inner Plate 10 Motor 10-1 Key 11 Pulley Box 12 Motor Pulley 13 Set Screw 20 Power Cord 21 Wire 23 Screw 24 Grounding Label 25 Washer 26 Lock Washer 27 Nut Qty 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 part 28 28-1 28-2 29 53 54 55 56 57 58 60 62 63 64 65 65-1 66 67 68 Description Switch Switch Plate Switch B
9 SAFETy SETUp Bandsaw Stand Assembly Diagram 2 OpERATION 7 3 MAINTENANcE 5 Item 60564 For technical questions, please call 1-800-444-3353.
Bandsaw parts List part SAFETy SETUp OpERATION MAINTENANcE 1A 2A 3A 4A 5-1A 5-2A 6A 7A 8A 9A 10A 11A 11-1A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 34A 35A 36A 37A 37-1A 38A 39A 40-1A 41A 42A 43A 44A Page 24 Description Frame arm Blade guard Hex bolt Guide post Bracket post Guide bracket Knob Spacing sleeve Retaining ring Bearing (6200zz) Hex bolt Blade guide Blade guide Retaining ring Screw Blade adjusting knob Coil spring Wheel bracket Square nut Blade t
MAINTENANcE OpERATION SETUp SAFETy Bandsaw Assembly Diagram Please Note: Add an "A" suffix to each part number on this Parts Diagram to correspond with Parts List. Page 25 For technical questions, please call 1-800-444-3353.
pLEASE READ THE FOLLOWING cAREFULLy SAFETy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
3491 Mission Oaks Blvd.