Manual

ManualsBrandsCCI Thermal Technologies ManualsToolsG Series - Industrial Infrared Gas Catalytic Heater

1.0 SPECIAL NOTICES

1.1 The following special notices highlight

important information in the installation and

maintenance sections. Each serves a special

purpose and is displayed in the format shown:

This symbol indicates a potentially hazardous

situation, which, if not avoided, can result in

personal injury or damage to the equipment.

This symbol indicates a potentially hazardous

situation, which, if not avoided, may be a

shock hazard.

This symbol indicates an imminently

hazardous situation, which, if not avoided,

could result in death or serious injury.

WARNING

WARNING: IMPROPER INSTALLATION,

ADJUSTMENT, ALTERATION, EXCESSIVE

VIBRATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE

INSTALLATION OR SERVICING THIS

EQUIPMENT.

2.0 CERTIFICATION

2.1 Model BX (Series X), Model WX (Series X) &

MKII Cata-Dyne™ explosion-proof, ﬂameless

infrared catalytic gas heaters are certied by

the Canadian Standards Association (CSA)

for use in Class I, Divisions 1 and 2, Group

D hazardous (classied) locations and FM

Approvals, for use in Class I, Division 1,

Group D hazardous (classied) locations,

temperature code T2C at an ambient

temperature of 104ºF (40ºC).

2.2 Model WXS (Series X) is FM certied for Class

I, Division I, Group D, temperature code T2B

at an ambient temperature of 104°F (40°C).

STANDARD HEATER APPLICATIONS

INSTALLATION & OPERATION INSTRUCTIONS

E-mail: info@ccithermal.com www.ccithermal.com

Date of Issue: January 2013

M20724-008.Rev.4.03

Printed In Canada

CAUTION

WARNING

2.3 Models WX & MKII are certied ATEX/CE

for use in gas environments, Category 2,

Zone 1 & 2, Group IIA.

2.4 The Model BX (Series G) Cata-Dyne™

heater is certied by CSA and FM for use in

general industrial non-hazardous locations.

Models listed are certied for industrial use

only, for either natural gas or propane gas.

CSA approved models are equipped for high

altitudes: 0 to 4500 ft (0 m to 1370 m) above

sea level.

3.0 INTENDED USE

3.1 The Cata-Dyne™ heater can be used in all

industrial indoor locations where a source

of infrared radiant heat is required, where

adequate ventilation is available.

4.0 INSTALLATION

4.1 To ensure maximum efciency of your

Cata-Dyne™ heater, it should be installed

with the heating surface positioned plus or

minus 45° from the vertical plane at a height

of no more than 8 ft (2.44 m). All heaters

must be installed in accordance with the latest

revisions of the codes described in TABLE 1

and in accordance with any local codes and

regulations. Before installing the heater, all

information on the heater nameplate must

be carefully reviewed. The nameplate lists

all the fuel and electrical requirements for

the heater.

TABLE 1 - NATIONAL CODE REQUIREMENTS

All Cata-Dyne™ Heaters Installed:

In Canada In The USA Internationally

CSA/CAN-C22.1-02

Canadian Electrical Code

CSA/CAN-B149.1-00,

Natural Gas and Propane

Installation Code

NFPA 70, National

Electrical Code

NFPA 54, National

Fuel Gas Code

Install according to

local and national/

international fuel and

electrical codes

C US

POCC CA. HO02 H01561

ISO 9001

BKI

1418

Summary of content (8 pages)

PAGE 1
STANDARD HEATER APPLICATIONS INSTALLATION & OPERATION INSTRUCTIONS 1.0 SPECIAL NOTICES 1.1 The following special notices highlight important information in the installation and maintenance sections. Each serves a special purpose and is displayed in the format shown: CAUTION This symbol indicates a potentially hazardous situation, which, if not avoided, can result in personal injury or damage to the equipment.
PAGE 2
TABLE 2 - CATA-DYNE™ HEATERS MODELS AVAILABLE FOR CSA ONLY NOTE: WX Model (Series X) Approved for use in Class I, Division 1 and 2, Group D hazardous (classified) locations by both FM and CSA T-Code T2C @ 40°C Ambient Model Number Specifications (Btu/hr Input Ratings) Specifications (Btu/hr Input Ratings) For Both Natural and Propane Gas For Both Natural and Propane Gas Max.
PAGE 3
TABLE 4 - HEATER CLEARANCE Radient Surface Position D - Radient Surface C - Sides Over 12,000 Up To 48,000 Btu/hr (14.058 kW) All Heaters Up To 60,000 Btu/hr (17.572 kW) Heaters Up To 12,000 Btu/hr (3.514 kW) Over 48,000 Up To 60,000 Btu/hr (17.572 kW) A - Top Heaters Up To 12,000 Btu/hr (3.514 kW) Over 12,000 Up To 48,000 Btu/hr (14.058 kW) B - Bottom Over 48,000 Up To 60,000 Btu/hr (17.572 kW) Heaters Up To 12,000 Btu/hr (3.514 kW) Over 12,000 Up To 48,000 Btu/hr (14.
PAGE 4
6.0 OPERATION All Cata-Dyne™ heaters are supplied with a Safety Shut-Off Valve/Thermocouple assembly to ensure the safe operation of the heater. Under no circumstances should the reset button be held or locked into the depressed position by use of a mechanical restraint. A tamper resistant model SSOV is available if desired. FIGURE 4 ELEMENTS IN PARALLEL 5.5 FIGURE 5 ELEMENTS IN SERIES 6.1 Start-up (i) Ensure the heater has been installed according to all instructions and relevant codes.
PAGE 5
7.0 12V HAZARDOUS ELECTRICAL INSTALLATIONS 7.1 8.0 Most oil and gas production buildings have an area classification as follows: (i) Class I, Division 1, within the building. Refer to FIGURE 7 and FIGURE 8. (ii) Class I, Division 2, up to 10 ft (3 m) from the building in any direction. Refer to FIGURE 7 and FIGURE 8. (iii) Class I, Division 2, between 10 ft (3 m) and 25 ft (7.6 m) from the building in all directions at an elevation of 18” (0.45 m) above the ground. Refer to FIGURE 7 and FIGURE 8.
PAGE 6
CAUTION 9.0 CONNECT BATTERY OUTSIDE 25 FT. (7.6 M) IN NON-HAZARDOUS AREA. SPOT HEATING 9.1 There are several factors to consider when Cata-Dyne™ heaters are utilized for spot heating. 9.2 Infrared energy travels in straight lines from the face of the Cata-Dyne™ heater covering approximately 160° of an arc and is inversely proportional to the square of the distance. The heater should therefore be mounted as close as practical to the object requiring heat for maximum temperature rise.
PAGE 7
• • • • starting the repair P.O. Number Description of problem(s) and/or required repairs Special instructions (if applicable) Return shipping instructions 14.0 TROUBLESHOOTING 14.1 Ensure that the fuel matches that listed on the nameplate. 14.2 Ensure that the voltage matches that listed on the nameplate. 14.3 Check for any physical damage.
PAGE 8
5918 Roper Road, Edmonton, Alberta, Canada T6B 3E1 Phone: (780) 466-3178 Fax: (780) 468-5904 PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL. Failure to do so may be dangerous and may void certain provisions of your warranty. For further assistance, please call: 24 Hr. Hotline: 1-800-661-8529 (U.S.A. and Canada) Please have model and serial numbers available before calling.