- Perfect Binder-B1 User's Guide Please read this guide before operating this product. After you finish reading this guide, store it in a safe place for future reference.
Copyright Copyright 2011 by Canon Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written permission of Canon Inc. © 2011, Océ All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from Océ.
Contents Contents Chapter 1 Introduction.........................................................................................................5 Introduction.................................................................................................6 How to use this manual.............................................................................7 Notes for the reader.............................................................................7 Trademarks...........................................
Contents Replenish glue..........................................................................................54 Clean the binder.......................................................................................57 Chapter 4 Troubleshooting................................................................................................59 Job cannot be perfect-bound error scenario.........................................60 Clearing paper jams............................................................
Chapter 1 Introduction
Introduction Introduction Thank you for purchasing the Perfect Binder-B1. Please read this manual thoroughly before operating the machine in order to familiarize yourself with its capabilities and to make the most of its many functions. After reading this manual, store it in a safe place for future reference. This manual describes the basic operations of this binder. For information regarding printer settings refer to the manual for the printer.
Notes for the reader How to use this manual Notes for the reader Introduction This manual helps you to use the Perfect Binder-B1. The manual contains a description of the product and guidelines to use and operate the Perfect Binder-B1. Definition Attention-Getters Parts of this manual require your special attention. These parts can provide the following: • Additional general information, for example, information that is useful when you perform a task.
Notes for the reader Word Icon Indicates Indicates an operation that must not be performed. Read these items carefully and make sure not to perform the described operations.
Trademarks Trademarks List of trademarks • Canon and the Canon logo are trademarks of Canon Inc. • Other product and company names herein may be trademarks of their respective owners.
Legal notices Legal notices Product name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name(s) in ( ) may be registered instead. Perfect Binder-B1 (F270300) FCC (Federal Communications Commission) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Introduction Important safety instructions Introduction Please read these "Important safety instructions" thoroughly before operating the machine. As these instructions are intended to prevent injury to the user or other persons or destruction of property, always pay attention to them. Also, since it may result in unexpected accidents or injuries, do not perform any operation unless otherwise specified in the manual.
Installation precautions Installation precautions # WARNING • Do not install the machine near alcohol, paint thinner, or other flammable substances. If flammable substances come into contact with electrical parts inside the machine, it may result in a fire or electrical shock. • Do not place the following items on the machine. If these items come into contact with high-voltage areas inside the machine, it may result in a fire or electrical shock.
Installation precautions # CAUTION • Do not install the machine in unstable locations, such as unsteady platforms • • • • or inclined floors, or in locations subject to excessive vibrations, as this may cause the machine to fall or tip over, resulting in personal injury. Never block the ventilation slots and levers on the machine. These openings are provided for proper ventilation of working parts inside the machine. Blocking these openings can cause the machine to overheat.
Installation precautions # CAUTION • Provide adequate installation space to the front and back of the machine. Back of the machine (1): 900 mm or more. Front of the machine (2): 800 mm or more. When the front cover, stacker and trimmer waste unit are open (3): 1407 mm • Contact your local authorized dealer to move the machine.
Main power Main power # WARNING • Do not walk on the power cord and do not place heavy objects on it. Doing so could damage the card after which continued use could result in a fire or electrical shock or some other malfunction. • Do not damage or modify the power cord. Also, do not place heavy objects on the power cord, or pull on or excessively bend it, as this could cause electrical damage an result in a fire or electrical shock.
Handling Handling # WARNING • Do not attempt to disassemble or modify the machine. • There are high-temperature components inside the machine which may result in a fire. Be very careful when inspecting the interior of the machine. Also, do not do any operations not described in this manual. • If the machine makes strange noises, or gives off smoke, heat or strange smells, immediately turn off the power switch and disconnect the power cord from the power outlet.
Handling # CAUTION • When closing the top cover, be careful not to get your fingers caught, as this may result in personal injury. • The following caution label is attached to the machine. To use the machine safely, pay attention indicated on the caution labels.
Maintenance / Inspections Maintenance / Inspections # WARNING • When cleaning the machine, first turn off the power switch, then disconnect the power cord. See ‘How to turn the main power off’ on page 34. Failure to follow these steps may result in a fire or electrical shock. • Disconnect the power cord from the power outlet regularly, and clean the area around the base of the power plug's metal pins and the power outlet with a dry cloth to ensure that all dust and grime is removed.
Consumables Consumables # WARNING • Do not expose the glue to fire. The glue is flammable and may cause burns or a fire. • Do not store the glue near an open flame. The glue and paper are flammable and may cause burns or a fire. # CAUTION • Store the glue someplace that is out of the reach of children. Contact a doctor immediately if anyone drinks the glue. • Glue that has been spilt may have some dirt in it and should not be used in the machine.
Other warnings Other warnings If you intend to dispose of the machine, contact your local authorized dealer beforehand.
How to check the breaker Periodic test of the breaker How to check the breaker Introduction A breaker that detects over current and short circuits is equipped in order to prevent electric shock on the product. Be sure to perform the following procedure once or twice a month to periodically test the breaker. # IMPORTANT • Periodic testing of the breaker should be performed with the binder's power switch turned on. Turn off the power to the printer so that the binder does not operate during the test.
How to check the breaker 2. Confirm that the breaker switch toggles to the OFF (O) side and the power turns off. # IMPORTANT • The test button is not intended to be used to turn power on and off. • If the breaker switch does not toggle to the OFF (O) side, perform step 1 again. • If the breaker switch does not toggle to the OFF (O) side even though you perform step 1 two or three times, contact your local authorized dealer. 3. After performing the above test, turn off the power switch. 4.
Check sheet for periodic testing of the Perfect Binder-B1 Check sheet for periodic testing of the Perfect Binder-B1 Introduction Copy the breaker test checklist sheet and use the copy to record entries. After recording entries, store the checklist sheet in a safe place next to the product. 1. Periodic breaker test. Perform the test of the breaker (see ‘How to check the breaker’ on page 21) once or twice a month. 2. Filling in the breaker test checklist sheet.
Check sheet for periodic testing of the Perfect Binder-B1 24 Chapter 1 - Introduction
Chapter 2 Before you start using this machine
Exterior view Parts and their functions Exterior view Illustration Parts and their functions # 26 Part Function 1 Top cover Open this cover when clearing a paper jam from the gathering tray. ‘Clear a paper jam inside the top cover’ on page 61 2 Sheet inserter For loading paper used for covers or insert sheets. ‘Load paper into the sheet inserter’ on page 45 3 Power switch Turns power on and off.
Exterior view Part Function 6 Front cover (left/right) Open these covers when clearing a paper jam. ‘Clear a paper jam inside the top cover’ on page 61 ‘Clear a paper jam inside the front cover’ on page 65 7 Front cover LED Lights orange during a binding operation to indicate that the front cover is locked. Remains unlit to indicate that the cover is unlocked when clearing a paper jam is required or the binder is not doing a binding operation. 8 Breaker Use to do periodic tests of the breaker.
Outline of the binder's mechanisms Outline of the binder's mechanisms Illustration Parts and functions # 28 Part Function 1 Sheet inserter For loading paper used for covers or insert sheets. 2 Gathering tray Gathers and collates finished booklet paper. 3 Gathering tray transfer section Transfers paper supplied from the printer or from the sheet inserter to the gathering tray.
Outline of the binder's mechanisms Part Function 4 Binder/pass-through transfer section Transfers covers up to the binding position. When the booklet finishing function is not being used, passes paper supplied from the printer over to the next device. 5 Inserter transfer section Transfers paper supplied from the sheet inserter. 6 Gluing section Applies glue to a stack of collated paper. 7 Binding position Binds stacks of paper with cover.
Outline of bookbinding procedure Outline of bookbinding procedure Illustration Bookbinding procedure # 30 Stage Description 1 Paper from the printer or the sheet inserter is transferred to the gathering tray. 2 Paper stack is collated by the gathering tray. 3 Collated paper stack is transported to the gluing section. 4 Transfers covers from the printer or the sheet inserter. 5 Glue is applied to the spine of the paper stack. 6 Paper stack with glue applied is bound with a cover.
Outline of bookbinding procedure Stage Description 7 Paper stack bound with cover is transported to the cutter section. 8 Paper stack bound with cover is rotated and cut. 9 Finished item is transported to the stacker. 10 Cuttings are discharged to the trimmer waste tray.
Sheet inserter Sheet inserter Illustration Component - function table # 32 Part Function 1 Lower tray For loading cover papers and slip sheets. 2 Upper tray For loading slip sheets. Accepts small size paper only. 3 Top cover Open this cover when clearing an internal paper jam. 4 Inner cover Open this cover when clearing paper jams in the lower tray. 5 Right guide Open this guide when clearing a paper jam.
How to turn the main power on Main power How to turn the main power on Introduction This product has two switches for controlling power: a main power switch and a Energy saver. A breaker is also equipped to detect over current and short circuits. How to turn on power 1. Confirm that the power plug is plugged securely into a power outlet. # WARNING Never plug in or unplug the power plug while your hands are wet. Doing so creates the risk of electric shock. 2.
How to turn the main power off How to turn the main power off How to turn off power 1. Open the power switch cover and press the OFF side (O) of the power switch to turn off power. 2. Close the power switch cover. # CAUTION If the power cord is disconnected from power outlet such as during service maintenance, be sure to put a tag which warns other persons not to operate the power source, in order to avoid inadvertent connection of the power cord.
Energy saver and energy save mode Energy saver and energy save mode Introduction Turning on the energy saver (LED lights) enters the energy save mode and cuts electric power in order to melt glue and adjust temperature. Use the energy saver when you want to keep only the functions that transport paper (pass-through transfer) to the next device operational, without performing binding.
Energy saver and energy save mode 36 Chapter 2 - Before you start using this machine
Chapter 3 Basic operations
Make a perfect-bound book Make a perfect-bound book Introduction The perfect binder is an optional finisher. This finisher enables you to create a perfectbound book. # NOTE • Perfect binding is only available for print jobs, not for copy jobs. • Perfect binding can only be applied to a job via job preparation software like the driver, PRISMAPrepare, or other job preparation applications. • On the operator panel perfect binding can only be disabled for a job, but can not be enabled for a job.
Types of paper that can be used Paper and finished sizes Types of paper that can be used Introduction Use the appropriate paper to get the best results from the binder. If the wrong type of paper is used, it could cause defect in binding or paper jams. This machine can use the following types of paper for perfect binding.
Types of paper that can be used Paper weight # Paper Weight Cover Body pages/Slip sheets 90 to 300 g/m2 *1 60 to 163 g/m² Paper weights and the number of sheets that can be bound are listed below.
Types of paper that can be used • Body page / slip sheets Width (1): 257.0 (B5) to 320.0 mm (12.60") Length (2): 182.0 (B5) to 228.6 mm (9") +: can be used; -: can not be used# Paper size Possible uses Cover Body pages / Slip sheets A3 + - B4 + - 13" x 19" (330 x 483 mm) + - 12" x 18" (305 x 457 mm) + - 11" x 17" (ledger) + - SRA3 (320 x 450 mm) (12.50" x 17.72") + - A4 - + B5 - + LTR - + SRA4 (225 x 320 mm) (8.86" x 12.
Finished sizes of booklets Finished sizes of booklets Introduction This machine can bind various sizes of booklets. The sizes of the finished booklets differ according to the cutting method. The following table shows relations between sizes of the finished booklets and sizes of cover and body pages / slip sheets. Be sure to confirm the cutting range is within the available ranges shown below. Top/bottom cutting range is the total of top cutting range and bottom cutting range.
Finished sizes of booklets *1 If the length (L) defined as 1, be sure to set the ration of the width (W) between 1.25 and 1.5. *2 Be sure to make the width of W1 (width of body pages / slip sheets) less than the width of W2 (width of cover), when 3-direction cutting is done. *3 For good looking finished booklets, the maximum length of cover you can set is 487.7 mm. 487.7 mm includes the total of the following values.
Finished sizes of booklets The paper sizes inside the wide frame of the table are the finished size of the booklets # Cover 13" x 19" Body pages / slip sheets 9" x 12" SRA4 (320 x 225 mm) A4 LTR B5 SRA3 (320 x 450 mm) A3 11" x 17" B4 LTR A4 B5 7" x 9" 7" x 9" A5 # NOTE If the paper size is not registered in the printer, be sure to use it after registering in the printer as an irregular paper size.
Load paper into the sheet inserter Load paper into the sheet inserter Introduction Paper loaded into the sheet inserter can be supplied as covers or slip sheets. The sheet inserter is able to use paper that cannot be supplied from the printer or side paper deck (color copied paper, etc.) as cover paper and slip sheets. # IMPORTANT • Be sure to fan paper before loading it. • If paper is curled (particular color copied paper), be sure to remove the curl before using the paper.
Load paper into the sheet inserter Loading paper into the trays 1. Adjust the slide guide to fit the loaded paper. • When using the upper tray. - Align with the slide guide scale. • When using the lower tray. - Align with the slide guide scale. 2. Load the paper into the sheet inserter. # IMPORTANT To prevent paper jams when loading multiple sheets of paper, fan the stack of paper a number of times and then even up its edges before loading it.
Load paper into the sheet inserter # NOTE • You cannot load paper of different sizes. • Paper loaded in the sheet inserter cannot be used for copying. • A maximum of 200 sheets (80 g/m2) can be loaded at one time. • Paper is fed from the top sheet. • Loading paper in the upper tray. - The following paper sizes can be loaded. Width (side to side): 257.0 to 320.0 mm Length (in direction of transfer): 182.0 to 228.
Load paper into the sheet inserter • Loading paper into the lower tray. - The following paper sizes can be loaded. Width (side to side): 257.0 to 330.2 mm Length (in direction of transfer): 182.0 to 487.7 mm - Load the paper with the surface that will be the cover facing up and with the sheets aligned against the back of the tray. Make sure that the back edge of the loaded paper aligns with the indicator on the tray. (The following illustration shows the paper loaded for leftward orientation.
Remove finished booklets Remove finished booklets Introduction Use the following procedure to remove bound booklets from the stacker. # CAUTION • Do not do operations other than removing booklets. Putting your hand into the binder from the stacker may cause an injury. • Take care to avoid cutting your hands on the edges of the booklets when re- moving them. • Do not use the stacker as storage. Using the stacker as storage could cause a malfunction.
Remove finished booklets # NOTE • This operation can be performed while the device is operating. • The stacker can hold up to approximately 127 mm (equivalent to 10 booklets of 100 pages of 64 g/m2 body pages / slip sheets and a cover of one 128 g/m2 sheet) or approximately 1000 sheets as a total. However, if the booklets contain body pages / slip sheets that are heavier than 81 g/m2, the stacker may not be able to hold booklets up to approximately 127.
Remove finished booklets 2. Remove the booklets from the stacker. # CAUTION Do not move the stacker's guide with your hand. Moving the guide may cause a malfunction. # IMPORTANT Be sure to remove all the booklets when the stacker is open. The stacker is recognized as full if any booklets are left in it. 3. Close the stacker. Close it until it clicks into place. # CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing.
Discard cuttings Discard cuttings Introduction Use the following procedure to remove cuttings from the trimmer waste unit. # CAUTION • Do not place a plastic bag or other secondary container in the trimmer waste tray. Doing so reduces the capacity of the trimmer waste tray and does not allow it to collect enough cuttings. It might also cause a malfunction. • Do not use the trimmer waste unit as storage. Using the trimmer waste unit as storage could cause a malfunction.
Discard cuttings 2. Remove the trimmer waste tray and discard the cuttings. 3. Place back the trimmer waste tray and close the trimmer waste unit. Close the trimmer waste unit by pressing until it clicks into place. # NOTE If you open the trimmer waste unit while the binder is operating, quickly remove the cuttings and close the trimmer waste unit.
Replenish glue Replenish glue Introduction Use the following procedure to refill the glue. # CAUTION Use the genuine glue for this binder to replenish the glue. Using a type of glue other than the genuine glue may cause the binder to malfunction. # IMPORTANT Note the following precautions when storing the glue. • Avoid places near open flame. • Avoid locations subject to high temperature or humidity. • Store it someplace that is out of reach of children.
Replenish glue Fill the glue container with glue so it is even and level and does not go over the limit mark. # CAUTION • Do not allow glue to get into the binder's mechanical parts through the gaps in the binder. If glue gets into the binder's mechanical parts it could cause a malfunction. • Do not put anything other than glue into the glue container. If something other than glue gets into the glue container it could cause a fire or a malfunction.
Replenish glue # NOTE The glue that is added to the glue container is transferred to the binder as the glue in the binder is consumed. The binder can hold about 380 g of glue.
Clean the binder Clean the binder Introduction Clean the outside of the machine if it gets dirty after using it for a long period of time. Please note the following points to prevent malfunctions or electric shock when cleaning the machine. # WARNING • Turn off the power switch and unplug the power plug (see ‘How to turn the main power off’ on page 34). It may result in a fire or electric shock. • Never plug in or unplug the power plug while your hands are wet.
Clean the binder 58 Chapter 3 - Basic operations
Chapter 4 Troubleshooting
Job cannot be perfect-bound error scenario Job cannot be perfect-bound error scenario Introduction In some case a perfect bound book cannot be handled by the perfect binder. An error scenario is given on the operator panel. When to do Error scenario is present on the operator panel. Solve the perfect-bound error scenario 1. Delete the job, or move the job to the 'Waiting jobs'. In the latter case you can disable perfect binding. Open the job properties and disable perfect binding.
Clear a paper jam inside the top cover Clearing paper jams Clear a paper jam inside the top cover Introduction When a paper jam occurs, the printer display will indicate its location. The display will continue to indicate the location until the paper jam is cleared. # CAUTION • When clearing a paper jam, take care that you do not cut your hands on the edges of the paper. • When removing jammed paper from inside the product, take care that you do not cut your hands on internal components.
Clear a paper jam inside the top cover Clear a paper jam inside the top cover 1. Remove the loaded paper and then open the sheet inserter. 2. Open the top cover. # NOTE When the top cover is opened, the interlock switch is activated, power to the gathering tray is cut off, and then the gathering tray stops operating. 3. Lift the gatherings tray's guide (A1). # NOTE The gathering tray's guide (A1) returns to its normal position automatically during operations.
Clear a paper jam inside the top cover 4. Remove the jammed paper from the gathering tray (A1). # NOTE If there are many sheets of paper in the gathering tray, remove them from the left side of the gathering tray without pulling on them too hard. 5. Open the guide of he gathering tray transfer section (A2). Remove any jammed paper if there is any. 6. Close the guide of the gathering tray transfer section (A2).
Clear a paper jam inside the top cover 7. Close the top cover. # CAUTION Be careful not to pinch your fingers in the gaps when the top cover is closing. 8. Close the sheet inserter. # CAUTION When closing the sheet inserter, be careful not to get your fingers caught, as this may result in personal injury. 9. Load the paper back into the sheet inserter. 10. Perform operations in accordance with the instructions that appear on the printer display.
Clear a paper jam inside the front cover Clear a paper jam inside the front cover Introduction When a paper jam occurs, the printer display will indicate its location. The display will continue to indicate the location until the paper jam is cleared. # CAUTION • When clearing a paper jam, take care that you do not cut your hands on the edges of the paper. • When removing jammed paper from inside the product, take care that you do not cut your hands on internal components.
Clear a paper jam inside the front cover # NOTE • The front cover is locked during binding operations. It unlocks when a paper jam occurs. • When the front cover is opened, the interlock switch is activated and power to all the operating parts of the binder is cut off. However, power to the stacker and trimmer waste unit is not cut off. Therefore, even if the front cover is opened, you can remove finished booklets from the stacker and remove cuttings from the trimmer waste unit. 2.
Clear a paper jam inside the front cover 5. Remove any paper jammed inside the entrance transfer guide (C), and then close it. 6. Open the inserter transfer section upper guide (D1). 7. Open the inserter transfer section lower guide (D2). 8. Remove any paper jammed inside the lower guide (D2), and then close the lower guide (D2).
Clear a paper jam inside the front cover 9. Close the upper guide (D1). 10. Open the front left cover. 11. Open the left guide (E1) of the binder/pass-through transfer section. 12. Open the exit guide (E2). 13. Remove any paper jammed inside the guide.
Clear a paper jam inside the front cover 14. Close the exit guide (E2). 15. Close the left guide (E1) of the binder/pass-through transfer section. 16. Open the right guide (E3) of the binder/pass-through transfer section. 17. Remove any paper jammed inside the guide.
Clear a paper jam inside the front cover 18. If the paper is under the guide or is difficult to remove, turn the dial (E4) to the right to shift the paper out. 19. Close the right guide (E3) of the binder/pass-through transfer section. 20. Close the front left cover and then close the front right cover. # CAUTION Close the front cover carefully so you do not pinch your fingers in the gaps when it is closing. Failure to do so could cause injury. 21.
Clear a paper jam in the stacker Clear a paper jam in the stacker Introduction When a paper jam occurs, the printer display will indicate its location. The display will continue to indicate the location until the paper jam is cleared. # CAUTION • When clearing a paper jam, take care that you do not cut your hands on the edges of the paper. • When removing jammed paper from inside the product, take care that you do not cut your hands on internal components.
Clear a paper jam in the stacker 2. Remove all booklets from the stacker. # CAUTION Do not move the stacker's guide with your hand. Moving the guide may cause a malfunction. 3. Close the stacker. Close the stacker until it clicks into place. # CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing. # NOTE If the paper jam has occurred again even though you remove all booklets from the stacker, pull out the trimmer waste unit to discard the cuttings.
Clear a paper jam in the sheet inserter Clear a paper jam in the sheet inserter Introduction When a paper jam occurs, the printer display will indicate its location. The display will continue to indicate the location until the paper jam is cleared. # CAUTION • When clearing a paper jam, take care that you do not cut your hands on the edges of the paper. • When removing jammed paper from inside the product, take care that you do not cut your hands on internal components.
Clear a paper jam in the sheet inserter # NOTE When the top cover is opened, the interlock switch is activated, power to the sheet inserter is cut off, and then the sheet inserter stops operating. 2. Open the right guide (I2). 3. Remove any paper that is on the upper tray. 4. Remove any paper jammed there. 5. Close the right guide (I2) and then close the top cover.
Clear a paper jam in the sheet inserter # CAUTION When closing the cover and guide, be careful not to get your fingers caught, as this may result in personal injury. 6. Load the paper back into the upper tray. 7. Do the operations according to the instructions on the printer's display. # NOTE If the display continues to indicate a paper jam clearing procedure, continue to perform the applicable procedure until the paper jam is cleared. Clear a paper jam when loading paper from the lower tray 1.
Clear a paper jam in the sheet inserter 2. Open the inner cover (I1) and the right guide (I2). 3. Remove any paper that is on the lower tray. 4. Remove any paper jammed there. 5. Close the right guide (I2) and then close the inner cover (I1) and the top cover. # CAUTION When closing the cover and guide, be careful not to get your fingers caught, as this may result in personal injury.
Clear a paper jam in the sheet inserter 6. Load the paper back into the lower tray. 7. Do the operations according to the instructions on the printer's display. # NOTE If the display continues to indicate a paper jam clearing procedure, continue to perform the applicable procedure until the paper jam is cleared.
Check the status of the trimmer waste unit Check the status of the trimmer waste unit Introduction The perfect binder contains a trimmer waste unit. The trimmer waste unit contains the cuttings that result from the trimming process. You can check the status of the trimmer waste unit in the dashboard (see manual of the printer) and in the 'System' view of the printer. The icons in the following table indicate the status of the trimmer waste unit.
Check the status of the glue Check the status of the glue Introduction The perfect binder contains a glue container. You can check the status of the glue container in the dashboard (see manual of the printer) and in the 'System' view of the printer. The icons in the following table indicate the status of the glue container. # NOTE Only when the glue container is empty, the status is visible in the dashboard.
Adjust cover position Adjust cover position Introduction You can adjust the cover position, if the cover is out of position in relation to the stacked body pages. When to do If the cover is out of position in relation to the stacked body pages. Before you begin Be sure that the system is in standby. Adjust cover position 1. Touch the 'System' button. 2. Press 'Maintenance'. 3. Touch 'Start maintenance' to open the list of 'Maintenance tasks'.
Adjust glue amount Adjust glue amount Introduction When you make a booklet in the perfect binding mode, you must use the correct amount of glue, or the bound booklets may be poorly finished, as shown below. # Amount of glue Finishing condition Figures Normal Too much glue Glue protrudes from booklet. Booklet jam occurs. Too little glue Spine is not attached evenly to the main document. Main document detaches from the cover.
Adjust glue amount # NOTE When you adjust the amount of glue, make a booklet every time you change the amount of glue in one level increments, and check the finishing condition of the bound booklet. When to do When the bound booklets are poorly finished. Adjust glue amount 1. Touch the 'System' button. 2. Press 'Maintenance'. 3. Touch 'Start maintenance' to open the list of 'Maintenance tasks'. In the list of 'Maintenance tasks' the task to adjust the glue amount can be selected. 4.
Alarm list Alarm list Introduction This section explains the alarm that can occur with this product. Alarm will be indicated on the printers display. See the manual that comes with the printer for information about alarm message or required action. Alarm list # Alarm timing Required action More information Paper remaining in the gathering tray. Error scenario Remove the paper from the gathering tray.
Reduce frequent paper jams or errors Reduce frequent paper jams or errors Introduction Frequent paper jams, errors or defect in binding such as follow can mean that paper is curled or paper weight is out of available range for this machine. • Defect in attaching the glue. • Unequal cutting size. • Folded bonding area in corner of inserted paper.
Reduce frequent paper jams or errors 4. If the curl state of paper exceeds specified value, adjust the curl correction to make it an appropriate range. You can adjust the curl correction for a specific paper in the Settings Editor, section 'Media management', option 'Printer adjustment'. # NOTE If the curl can not be corrected within the specified range by following the adjustment above, or paper jams, errors or defects in bindings occur frequently, load other paper type into the paper source.
Power does not turn on Power does not turn on Power does not turn on (breaker test) 1. If the product does not operate when you turn on the power switch, be sure to check if the breaker is OFF. 2. If the breaker is OFF, do not reset it. Contact your local authorized dealer. # WARNING If the product's breaker is tripped, do not reset it. Doing so creates the risk of electric shock, fire, smoke, or tripping the room's breaker.
When the main power is turned off during operations (check the stacker) When the main power is turned off during operations (check the stacker) Introduction If the main power is tuned off during operations, the cuttings may remain in the stacker. When the main power is turned off during operations (check the stacker) 1. After turning the main power on again, open the stacker and check if the cuttings remain in it. 2. If the cuttings remain in the stacker, remove all of the cuttings from the stacker.
When the main power is turned off during operations (check the stacker) 88 Chapter 4 - Troubleshooting
Chapter 5 Appendix
Specifications Specifications Specifications of the Perfect Binder-B1 Perfect Binder-B1# Item Specifications Binding method Perfect binding Cutting method Stack rotation 3-direction or 1-direction (foredge) cut (no cutting is also possible) Booklet size (after 3-direction cutting) Width: 203 to 297 mm Length: 138 to 216 mm Booklet thickness Approximately 1 to 25 mm (not including covers) Cutting range Top/bottom: 13 to 79 mm, foredge: 6.5 to 49.
Specifications Item Covers Paper that can go through the binder/passthrough transfer section Specifications Number of sheets 1 sheet Sizes Width: 257.0 to 330.2 mm Length: 364.0 to 487.7 mm A3, 11" x 17", B4, SRA3 (320 x 450 mm) (12.60" x 17.
Specifications *1 Paper weight differs depending in the connected host machine. Use grain short paper for covers if the paper has a weight that is 251 g/m2 or higher. *3 These values are for reference purposes. They may differ from actual values. *4 These values do not include the size of the port and the power cord on the back of the machine. *2 Specifications of the Document Insertion Unit Document Insertion Unit# 92 Item Specifications Paper size Upper tray Width (side to side): 257.0 to 320.
Glossary Glossary # Description Perfect binding A binding method that used glue to bind the body pages into a cover. This machine does not need to mill (grind) the body pages to firmly attach the covers to the body pages. Foredge The outside edge of the book where the book opens (opposite of the spine). Cut when doing 3-direction of 1-direction cutting. Slip sheets Paper that separates part of the body pages into text blocks or chapter pages. Bottom The lower edge of the book.
Index Index Adjust Glue amount ..................................................82 B Binder Cleaning .........................................................57 Binder transfer section Binder transfer section ....................................28 Binding position Binding position .............................................28 Blade Status ..............................................................83 Blade receptor Status ..............................................................
Index Error handling .....................61, 65, 71, 73, 83 Breaker ...........................................................86 Perfect binding ...............................................60 Power .......................................................86–87 Stacker ............................................................87 Error scenario Error scenario .................................................83 Perfect binding ...............................................60 F FCC FCC .................
Index Paper ..............................................................39 Body page .......................................................39 Cover ..............................................................39 Curl ................................................................84 Size .................................................................40 Slip sheet ........................................................39 Type ...............................................................39 Weight ..
Index T Top Top ................................................................93 Top cover Top cover .......................................................26 Paper jam .......................................................61 Sheet inserter ..................................................32 Trademarks Trademarks .......................................................9 Trimmer waste tray Trimmer waste tray ..................................28, 52 Trimmer waste unit Trimmer waste unit ..................
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CANON INC. 30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan CANON U.S.A., INC. One Canon Plaza, Lake Success, NY 11042, U.S.A. CANON CANADA INC. 6390 Dixie Road Mississauga, Ontario L5T 1P7, Canada CANON EUROPA N.V. Bovenkerkerweg 59-61 1185 XB Amstelveen, The Netherlands (See http://www.canon-europe.com/ for details on your regional dealer) CANON LATIN AMERICA, INC. 703 Waterford Way Suite 400 Miami, Florida 33126 U.S.A. CANON AUSTRALIA PTY. LTD 1 Thomas Holt Drive, North Ryde, Sydney, N.S.W.
