OPERATOR’S MANUAL MODEL # ORDER # SGP-302517 SGP-303037 SGP-353037 SGP-353037 SGP-353037E SGP-353037E SGP-403537E SGP-403537E 1.110-059.0 1.110-054.0 1.110-055.0 1.110-068.0 1.110-056.0 1.110-069.0 1.110-057.0 1.110-070.0 To locate your local Shark Commercial Pressure Washer Dealer nearest you, visit www.shark-pw.com 9.801-192.
CONTENTS Introduction & Important Safety Instructions 3-5 Component Identification 6 Assembly Instructions 7 Operating Instructions 8-9 Detergents and Cleaning Tips 10 Shut-Down and Clean Up 11 Storage 11 Maintenance 12-14 Troubleshooting 15-17 Maintenance & Oil Change Charts 18 Exploded View - 302517 19 Exploded View - 303037, 353037, 353037E, 403537E 20-21 Exploded View Parts Lists 22-25 Control Panel -302517 & Parts List 26-27 Control Panel - 303037, 353037, 353037E, 403537E &
Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. WARNING WARNING:This machine exceeds 85 db appropriate ear protection must be worn. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood.
PRESSURE WASHER OPERATOR’S MANUAL IMPORTANT SAFETY INFORMATION Gasoline engines on mobile or portable equipment shall be refueled: a. outdoors; b. with the engine on the equipment stopped; c. with no source of ignition within 10 feet of the dispensing point; and d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature. In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.
WARNING RISK OF INJURY FROM FALLS WHEN USING LADDER. WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. 21. Do not allow acids, caustic or abrasive fluids to pass through the pump. 22. Never run pump dry or leave spray gun closed longer than 1-2 minutes. 23.
PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION Gasoline Tank Discharge Nipple Detergent Injector Pressure Switch Unloader Collar Quick Coupler Water Supply Hose (not included) Pump Spray Gun Battery Box Wand Coupler Nozzle Quick Coupler Swivel Connector Variable Pressure Control wand Brass Soap Nozzle Control Wand Handle High Pressure Hose Trigger Pump — Develops high pressure. Starter Grip — (Not Shown) Used for starting the engine manually.
Spray Gun Pressure Nozzle Soap Nozzle Safety Latch Wand Coupler Wand Coupler Wand Collar High Pressure Hose STEP 1: Attach the high pressure hose to the spray gun using teflon tape on hose threads. STEP 2: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle. STEP 3: Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.
WASHER OPERATOR’S MANUAL PRESSURE OPERATING INSTRUCTIONS Oil Dipstick Gas Tank STEP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine.
Throttle STEP 7: Turn the engine to "Run" position. STEP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position. PRESSURE WASHER OPERATOR’S MANUAL OPERATING INSTRUCTIONS CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.
PRESSURE WASHER OPERATOR’S MANUAL DETERGENTS AND CLEANING TIPS WARNING: Some de ter gents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
On-Off Switch STEP 1: Remove detergent suction tube from container and insert into 1 gallon of fresh water. Turn variable pressure wand handle for low pressure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute. STEP 2: Turn off the engine. Water Inlet STEP 3: Tur n off water supply. PRESSURE WASHER OPERATOR’S MANUAL SHUTTING DOWN AND CLEAN-UP High Pressure Outlet Safety Latch STEP 4: Press trigger to release water pressure.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE PREVENTATIVE MAINTENANCE 1. Check to see that the water pump is properly lubricated. 2. Follow Winterizing Procedures to prevent freeze damage to the pump and coils. 3. Always neutralize and flush detergent from system after use. 4. If water is known to be high in mineral content, use a water softener in your water system or de-scale as needed. 5. Do not allow acidic, caustic or abrasive fluids to be pumped through system. 6.
Fuel: Burner Nozzle: Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation. Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season. Use No. 1 or No. 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your burner tank.
PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE as can be obtained, then repeat the above procedure on the air band setting. Fuel Pressure Adjustment: To adjust fuel pressure, turn the adjusting screw clockwise to increase, counterclockwise to decrease. Do not exceed 200 psi. NOTE: When changing the fuel pump, a bypass plug must be installed in the return port or the fuel pump will not prime.
PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Water supply is insufficient Use larger supply hose; clean filter at water inlet. Match the nozzle number to the machine and/or replace with new nozzle. Tighten or replace belt; use correct belt. Check plumbing system for leaks. Retape leaks with teflon tape. Adjust unloader for proper pressure. Install repair kit when necessary or replace. Install new packing kit. Check inlet and discharge valve.
PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT (continued from previous page) Burner nozzle is clogged Clean as required. Thermostat has malfunctioned Test and replace if needed. Fuel solenoid has malfunctioned Test and replace if needed. Fuel is improper or water is in fuel Drain tank and replace contaminated fuel. Air adjustment is improper Readjust air bands on burner assembly.
PROBLEM POSSIBLE CAUSE SOLUTION DETERGENT NOT DRAWING Air is leaking Tighten all clamps. Check detergent lines for holes. Injector head may be blocked, dirty or damaged Clean and make sure ball and spring behind detergent hose barb or injector body are working properly. Filter screen on detergent suction hose is plugged Clean or replace. Detergent has high viscosity Dilute detergent to specifications. Not using soap nozzle Insert soap nozzle into wand coupler.
PRESSURE WASHER Troubleshooting Guide MAINTENANCE CHARTS PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.
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PRESSURE WASHER EXPLODED VIEW - 054.0, 055.0, 056.0, 057.0 MODELS Reversed View of label 17 5 6 11 2 CH AU D! OPERATOR’S MANUAL 2 8 1 10 D! AU CH 60 115 61 14 58 74 116 114 3 3 13 92 71 17 47 For Detail See Control Box Illus. 18 16 19 20 37 59 38 59 15 37 56 76 103 133 19 53 138 120 121 104 130 50 18 4 20 52 53 52 84 98 Reversed View of Component 31 31 105 86 31 85 44 91 31 99 82 For Brake Detail See View A-A (Enlarged) pg. 21 40 42 88 87 20 9.801-192.
117 054.0 Models Only 143 142 141 31 32 38 95 112 21 77 2 46 Steam Option 111 64 62 63 70 89 80 109 78 57 23 9 94 90 81 25 57 90 123 123 113 24 89 PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW - 054.0, 055.0, 056.0, 057.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEWS PARTS LIST ITEM PART NO. DESCRIPTION QTY 1 8.920-754.0 Black, Tank Head Assembly 1 2 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 3 3 9.802-825.0 Clip, Retaining, U-Type 4 4 9.198-004.0 3/8 USS F/W Zinc 4 5 8.919-136.0 8.919-133.0 Coil, Dura, 14.5" Dia., Sch 80 (303037, 353037, 353037E, 403537E) Coil Assembly (302517) 1 1 6 8.919-732.0 8.919-733.
(302517) ITEM 4 PART NO. DESCRIPTION QTY 32 9.802-254.0 Hose, 1/4", Push-On, Fuel Line (Steam Option) 14 in. 33 9.802-075.0 9.802-076.0 Box, Battery, M-100 (353037E, 403537E) ▲ Plate, Battery Box, Large, PolyPro (353037E, 403537E) 1 1 34 9.802-081.0 Tank, Fuel, 6 Gallon 1 35 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1 36 9.802-832.0 Bolt, 5/16" x 2-3/4" Whiz Loc (302517) 2 37 9.803-308.0 8.932-992.
PRESSURE WASHER OPERATOR’S MANUAL 24 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 69 9.802-816.0 Washer, 7/16" Lock (353037, 353037E, 403537E) QTY 2 70 9.802-958.0 9.802-959.0 Key, 0.185 SQR x 1.75" (302517) Key, 0.247 SQR x 2.125 (303037, 353037, 353037E, 403537E) 1 1 71 9.803-108.0 Retainer Ring, Insulation 1 72 9.802-773.0 Nut, 1/4"-20, ESNA 4 73 9.802-996.0 8.922-519.0 Bracket, Brake Pad, Black Bracket, Brake Pad, (068.0, 069.0, 070.0) 1 1 74 9.800-094.
ITEM PART NO. DESCRIPTION 108 9.802-081.0 Tank , Fuel 6 Gallon QTY 109 9.802-459.0 Switch, MV60 Flow (Steam Option) 1 110 9.802-104.0 Bushing, 3/4" Snap (302517) 1 111 9.802-254.0 Hose, 1/4" Push-On (302517) (303037, 353037, 353037E, 403537E) 112 9.802-039.0 Elbow, 1/2" JIC x 3/8", 90° (Steam Option) 113 9.802-143.0 Elbow, 1/4" x 1/4" Pipe (Steam Option) 2 114 8.706-241.0 Plug 3/8, SQ head 1 115 9.196-012.0 Screw, 10-24x1/4 Hex Set 1 116 9.802-041.
PRESSURE WASHER CONTROL PANEL EXPLODED VIEW - 059.0 MODELS 24 4 6 5,25 OPERATOR’S MANUAL 18 7 9 10 29 30 31 17 3 20 22 1/10 HO 28 UR 15 26 12 2 8 21 11 27 20 Reversed View 1 13 23 16 19 14 059.0 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION QTY 1 9.802-528.0 Capacitor 1 2 9.802-531.0 Regulator, Voltage, 15 Volt 1 3 9.803-036.0 Box, Electrical 1 4 9.803-121.0 Assembly, Cover, Electrical Box 1 5 8.750-094.0 Thermostat, Adjustable, 302°F 1 6 9.802-456.
ITEM PART NO. DESCRIPTION 16 9.802-206.0 Clamp, Hose QTY 1 17 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 2 18 8.900-907.0 Label, Control Panel 1 19 9.802-802.0 Washer, 1/4", Flat, SAE 1 20 9.802-695.0 Nut, 10/32" Keps 4 21 9.802-771.0 Screw, 10/32" x 3/4" 3 22 9.802-759.0 Screw, 10/32" x 1/2" 1 23 9.803-048.0 Cap, Capacitor, 1.37 x 1.50 x .060 Blk, w/o Hole 1 24 9.803-840.0 Label, Reset 25 9.802-447.0 ▲ Conduit, 1/4" Split 26 9.802-762.
1, 23 28 OPERATOR’S MANUAL PRESSURE WASHER CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E 2 25 13 4 8 30 31 24 32 14 25 7 19 26 6 9 28 1/10 HOUR 15 21 10 22 19 5 27 3 16 29 18 11 17 12 20 CONTROL PANEL PARTS LIST-303037, 353037, 353037E, 403537E ITEM PART NO. DESCRIPTION QTY 1 8.750-094.0 Thermostat, Adjustable, 302°F 1 2 9.803-035.0 8.922-532.0 Cover, Electric Box, Black Cover, Electric Box, (068.0, 069.0, 070.0) 1 1 3 9.802-759.
ITEM PART NO. DESCRIPTION QTY 10 9.802-453.0 Switch, Curvette RA901VB-B-1-V, Carling 11 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 2 12 9.802-514.0 Strain Relief, Small 1 13 9.803-071.0 8.922-531.0 Box, Electric, Black Box, Electric (068.0, 069.0, 070.0) 1 14 9.802-788.0 Nut, 5/16" Whiz Loc Flange 2 15 9.802-530.0 Rectifier, Bridge (353037E, 403537E) 1 16 9.802-470.0 Relay, P & B, VF4-41F11, 12VDC, 40AMP 1 17 9.802-528.0 Capacitor (303037, 353037) 1 18 9.802-529.
PRESSURE WASHER HOSE & SPRAY GUN ASSEMBLY 7 8 1 OPERATOR’S MANUAL 2 Pressure Nozzle 3 6 4 5 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION QTY 1 9.802-166.0 9.802-100.0 Coupler, 3/8" Female ▲ Quick Coupler O-Ring LG 1 1 2 8.739-125.0 8.739-203.0 Hose, 3/8" x 50', 1 Wire Tuff Flex (All Models Except 403537E) Hose, 3/8" x 50', 2 Wire, Tuff Flex (403537E) 1 1 3 8.710-384.0 Gun, St-1500, 5000 PSI, 10.4 Gpm 1 4 9.802-222.0 9.802-694.
PRESSURE WASHER OPERATOR’S MANUAL DOWNSTREAM INJECTOR ASSEMBLY 1 2 3 4 2 DOWNSTREAM INJECTOR PARTS LIST ITEM 1 PART NO. DESCRIPTION QTY 9.802-216.0 Injector, Detergent, Non-Adjusting #3 1 9.802-215.0 Injector, Detergent, Non-Adjusting #2 1 2 6.390-126.0 Clamp, Hose, UNI .46 - .54 2 3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 4 9.802-160.0 Strainer, 1/4", Hose Barb 6 ft. 1 31 9.801-192.0 • Rev.
PRESSURE WASHER HOSE REEL OPTION 1 OPERATOR’S MANUAL 5 6 4 3 2 HOSE REEL PARTS LIST ITEM PART NO. DESCRIPTION QTY 1 9.802-166.0 Coupler, 3/8", Female, Brass 1 2 9.802-244.0 Hose, 3/8", 2 Wire Pressure Loop 1 3 9.802-269.0 Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock 1 4 9.802-767.0 Screw, 3/" x 3/4" HH NC, Whiz Loc 4 5 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4 6 9.803-841.0 Bracket, E-ZEE Hose Reel Right, Wrinkle Black 1 32 9.801-192.0 • Rev.
PRESSURE WASHER OPERATOR’S MANUAL UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) 21 14 2 21 3 20 10 16 18 5 1 15 19 6 27 7 25 23 25 4 24 8 22 27 28 26 13 15 26 12 17 27 23 9 11 UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # 1 DESCRIPTION 8.751-394.0 Piston Housing KIT QTY 17 18 O-Ring Backup 6 x 1.45 x 1.68 A, D 1 1 19 Ball Housing Assy C, D 1 1 20 O-Ring 6.75 x 1.
8.921-766.0 SS3540GR.3 OPERATOR’S MANUAL PRESSURE WASHER SS3540GR.3 PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs 14 75 15 30 24 7.6 38 10 SS3540GR.3 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 8.751-217.0 Crankcase QTY ITEM PART NO. DESCRIPTION 1 26 8.717-225.0 O-Ring Ø 2.62 x61.6 2* See Kit Below 3* See Kit Below 4* QTY 1 Plunger Oil Seal 3 27 9.802-914.0 Snap Ring 1 O-Ring Ø1.78 x 31.47 3 28 9.803-168.
ITEM PART NO. DESCRIPTION QTY 50* See Kit Below O-Ring Ø1.78x5.28 3 51* See Kit Below Teflon Ring 3 52 8.751-225.0 Plunger Rod 3 53 8.751-228.0 Connecting Rod Pin 3 54 9.803-158.0 Connecting Rod 3 55 9.803-218.0 Spring Washer 6 56 9.803-238.0 Connecting Rod Screw 6 57 8.933-016.0 O-Ring 2.62 x 126.67 1 58 8.751-229.0 Crankcase Cover 1 59 9.803-197.0 O-Ring, Ø 1.78 x 14 1 60 9.803-202.
8.904-820.0 SG3035G1 OPERATOR’S MANUAL PRESSURE WASHER SG.2 PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs 16 65 19 18 27 7.6 39 8 47 7 57 13 SG.2 PUMP EXPLODED VIEW PARTS LIST ITEM 1 2* 3* 4* 5* 6* 7* 8* 9* 10 11 12 13* 14* 15* 16 17 18 PART NO. 9.803-938.0 See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below 9.802-926.0 9.803-199.0 9.803-946.0 9.803-947.0 See Kit Below 9.803-948.0 9.803-949.0 9.803-950.0 9.803-951.
ITEM PART NO. DESCRIPTION 39 8.933-020.0 Flange Screw 46 9.803-142.0 Crankshaft Seal 47* See Kit Below Plunger Nut 48* See Kit Below Copper Washer 49* See Kit Below Plunger, 15mm 50* See Kit Below Copper Spacer 51* See Kit Below O-Ring Ø1.78x5.28 52* See Kit Below Teflon Ring 53 9.803-964.0 Plunger Rod 54 9.803-965.0 Connecting Rod Pin 55 9.803-966.0 Connecting Rod 56 9.803-218.0 Spring Washer 57 8.933-020.0 Connecting Rod Screw 58 9.803-202.0 Sight Glass, G3/4 59 9.803-197.0 Gasket, G3/4 60 9.803-968.
For best performance specify genuine KNA replacement parts 38 9.801-192.0 • Rev.
Part # 8.919-050.0 8.751-160.0 8.700-758.0 8.700-759.0 8.700-760.0 8.753-000.0 8.750-762.0 8.750-763.0 8.750-764.0 8.750-765.0 8.750-783.0 8.750-541.0 8.750-517.0 8.750-518.0 8.751-074.0 8.750-543.0 8.751-073.0 8.750-520.0 8.751-072.0 8.750-547.0 8.750-545.0 8.749-000.0 8.918-864.0 8.918-866.0 8.750-539.0 8.750-528.0 8.918-868.0 8.918-869.0 8.918-870.0 8.750-526.0 8.750-525.0 Varies 8.750-778.0 8.750-779.0 8.750-782.0 8.750-780.0 8.750-781.0 8.919-114.0 8.919-115.
PRESSURE WASHER Specifications SPECIFICATIONS BECKETT BURNER SPECIFICATIONS Model # Fuel Pump/ Fuel Pump/ Burner Assy # Fuel Nozzle Transformer Burner Motor Solenoid Cord Solenoid Coil Electrode 1.110-059.0 9.802-554.0 9.802-585.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0 1.110-054.0 9.802-560.0 9.802-582.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.802-670.0 1.110-055.0 9.802-560.0 9.802-575.0 9.802-663.0 9.802-638.0 9.802-562.0 9.802-639.0 9.
www.shark-pw.com Form # 9.801-192.0 • Revised 02/14 • Printed in U.S.A.
