ASSEMBLY & OPERATING INSTRUCTIONS MODEL #96000 MODEL #96001 POWER BURNER, L.P. (PROPANE) POWER BURNER, N.G.
TABLE OF CONTENTS PAGE # SAFETY INSTRUCTIONS……………………...…………………………………………………….………………………..………………………...2 THE LOCATION FOR YOUR POWER BURNER………………………………………………………….....……….…………………........2 CHECKING FOR GAS LEAKS………………………………………………………………………………………...…..……………………..2 NATURAL GAS SAFETY…………………………………….……………………….……..………………….……………….…..…….……...3 PROPANE GAS SAFETY…………………………………………………………………………………………………….….………………..4 INSTALLATION INSTRUCTIONS…………………………………………………………………………………………..………………….…….....
SAFETY INSTRUCTIONS READ CAREFULLY BEFORE ASSEMBLY AND OPERATION OF YOUR POWER BURNER This power burner must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or .2 (Installation Code for Gas Burning Appliances and Equipment) and any local codes.
SAFETY INSTRUCTIONS (CONT.) NATURAL GAS SAFETY Your Natural Gas power burner is designed to operate on natural gas ONLY, at a pressure of 4” water column (W.C.) regulated at the natural gas regulator attached at the back of the power burner. Check with your gas utility for local gas pressure and with your local municipality for building code requirements. Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
SAFETY INSTRUCTIONS (CONT.) PROPANE GAS SAFETY Your Propane power burner is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.) when equipped with the correct propane orifices and a propane regulator on the supply line regulated at the residential meter. Your propane power burner is designed to be used with a standard 20 lb gas cylinder.
INSTALLATION INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR POWER BURNER Your power burner comes to you fully assembled. We strongly recommend professional installation and hookup of the gas power burner. These instructions will provide you with the measurements necessary for you or your builder to construct a masonry structure to house your outdoor gas power burner. NOTE TO INSTALLER: Leave these instructions with the consumer for future reference.
INSTALLATION INSTRUCTIONS (CONT.) CONNECTING TO GAS SOURCE Refer to the following instructions and illustrations for typical gas supply connections. We strongly suggest professional installation and hook-up of the power burner. IMPORTANT: Before connecting power burner to gas source, make sure power burner control knobs are in “OFF” position. NATURAL GAS CONNECTIONS IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect fittings or lines to the unit.
INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR NATURAL GAS POWER BURNER INSTALLATION SPECIFICATIONS NOTE: - When choosing a location for your power burner keep in mind that it should never be located under any overhead combustible construction. - The sides and back of the power burner should not be any closer than 21 inches to combustible construction. - The counter top for the power burner is recommended at 26 inches from the ground to the top of the counter.
INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR PROPANE GAS POWER BURNER INSTALLATION SPECIFICATIONS NOTE: - When choosing a location for your power burner keep in mind that it should never be located under any overhead combustible construction. - The sides and back of the power burner should not be any closer than 21 inches to combustible construction. - DO NOT store empty or full spare tanks under or near this or any other appliance.
INSTALLATION INSTRUCTIONS (CONT.) LP GAS TANK RETENTION If using a LP gas tank, the tank must be properly secured within the structure to prevent being knocked over. The tank retention system must be securely fastened to the bottom of the island with the use of bolts, washers and nuts. There must be a minimum clearance of 2” between the floor and the cylinder enclosure. Once secured, place the LP tank in the tank retention system and tighten the tank retention bolt until the tank is snug and cannot move.
INSPECTING I CLEANING BURNER AND GAS ORIFICES By following these cleaning procedures on a timely basis, your power burner will be kept clean and working properly with minimum effort. CAUTION – Always turn off the gas supply prior to clearing your power burner. BURNER CLEANING 1. Remove burner from the grill insert (see instructions below). 2. Remove the insert clip by unfastening the two screws. 3. Remove necessary parts (grates, brass cap, etc.
INSPECTING I CLEANING BURNER AND GAS ORIFICES (CONT.) 4. Remove the burner by sliding it through the cutout in the insert assembly. Note: It’s easiest to remove the burner by rotating it 90° so that the burner tube faces the front. 5. Bend a stiff wire and run it through the burner tube several times. Check all burner ports and clean any clogged hole. 6. Inspect the burner assembly for any openings caused by corrosion. 7. Inspect the ports on the brass cap and clean any clogged hole.
INSPECTING I CLEANING BURNER AND GAS ORIFICES (CONT.) BURNER SHUTTER CLIP INSPECTION / ADJUSTMENT The burner is set to a factory setting; however the air to fuel mixture may need to be adjusted to accommodate different gas pressures. In order to adjust the air to fuel mixture, loosen the screw and rotate the shutter clip to the appropriate setting (see diagrams below). Tighten the screw. This should improve burner efficiency. BURNER REPLACEMENT INTO INSERT 1.
INSPECTING / CLEANING BURNER AND GAS ORIFICES (CONT.) IGNITER / ELECTRODE CHECK With all control knobs set to “OFF”, check each igniter individually for presence of spark at electrode. In turn, push each control knob in fully and turn slowly about a 1/4 turn to the left (counter-clockwise) until a click is heard; the trigger hitting the strike block should produce a blue spark at the electrode tip. Return control knob to “OFF” before checking next igniter.
LIGHTING & OPERATING INSTRUCTIONS LIGHTING PROCEDURES Lighting Burner(s): 1. Become familiar with the safety guidelines at the front of the manual. DO NOT SMOKE WHILE LIGHTING POWER BURNER OR CHECKING GAS SUPPLY CONNECTIONS! 2. If your power burner fuel source is a LP gas cylinder, check to see that the cylinder is filled. 3. Check that the end of the burner tube is properly located over the burner orifice and the ventri tube cap and brass cap are properly seated on the ventri tube. 4.
CLEANING & MAINTENANCE CLEANING THE GRATES After cooking, turn control knobs to “OFF” and let power burner cool before attempting to clean your grates. Before first use and periodically it is suggested that you wash the grates in a mild soap and warm water solution. You can use a washcloth or a vegetable brush to clean your grates. CLEANING THE BURNER IMPORTANT: Gas control knobs should be in the “OFF” position, and fuel line should be disconnected from gas valve manifold.
TROUBLESHOOTING IF POWER BURNER FAILS TO OPERATE PROPERLY 1. Turn off gas at source, turn control knobs to “OFF”, and wait five minutes before trying again. 2. Check gas supply/connections. 3. Repeat lighting procedure. If power burner still fails to operate properly, TURN “OFF” GAS AT SOURCE, TURN CONTROL KNOBS TO “OFF”, wait for power burner to cool, and check the following: a. Misalignment of burner tube over orifice CORRECTION: Reposition burner tube to properly seat over orifice. b.
PARTS LIST MODEL #96000 MODEL #96001 POWER BURNER, L.P. (PROPANE) POWER BURNER, N.G.
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LIMITED WARRANTY REGISTERING YOUR POWER BURNER In order to validate your Bull Limited Warranty, you must complete the Warranty Registration Card within 90 days from the Proof of Purchase. You may register your unit either online at www.bullbbq.com or by sending in the completed hard copy along with a copy of the Proof of Purchase to: Product Registration Bull Outdoor Products 2483 W Walnut Ave Rialto, CA 92376 Bull Outdoor Products, Inc.
