ASSEMBLY & OPERATING INSTRUCTIONS MODEL #62648 DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE) MODEL #62649 DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS) MODEL #62648CE DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE) MODEL #62649CE DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS) MODEL #62648AGA DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P.
TABLE OF CONTENTS PAGE # SAFETY INSTRUCTIONS……………………...…………………………………………………….………………………..………………………...2 THE LOCATION FOR YOUR GRILL…………..…………………………………………………………….....……….…………………........2 CHECKING FOR GAS LEAKS………………………………………………………………………………………...…..……………………..2 NATURAL GAS SAFETY…………………………………….……………………….……..………………….……………….…..…….……...3 PROPANE GAS SAFETY…………………………………………………………………………………………………….….………………..4 INSTALLATION INSTRUCTIONS…………………………………………………………………………………………..………………….…….....
SAFETY INSTRUCTIONS READ CAREFULLY BEFORE ASSEMBLY AND OPERATION OF YOUR GRILL This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or .2 (Installation Code for Gas Burning Appliances and Equipment) and any local codes. Outside the United States, installation must conform with the latest edition of CE Norms EN498.
SAFETY INSTRUCTIONS (CONT.) NATURAL GAS SAFETY Your Natural Gas (G20) grill is designed to operate on natural gas ONLY, at a pressure of 4” water column (W.C.)/10 mbar/.99 KPa regulated at the natural gas regulator attached at the back of the grill. Check with your gas utility for local gas pressure and with your local municipality for building code requirements. In the United States, the natural gas orifice size is 1.93mm. Outside the United States, the natural gas orifice size is 1.60mm.
SAFETY INSTRUCTIONS (CONT.) PROPANE GAS SAFETY Your Propane gas (G31) grill is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.)/27.4 mbar/2.74 KPa when equipped with the correct propane orifices on the valves and a propane regulator on the supply line. In the United States, the liquid propane orifice size is 1.18mm. Outside the United States, the liquid propane orifice size is 1.05mm.
INSTALLATION INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL Your Built-in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hookup of the Gas BBQ grill. These instructions will provide you with the measurements necessary for you or your builder to construct a masonry structure to house your outdoor gas grill. NOTE TO INSTALLER: Leave these instructions with the consumer for future reference.
INSTALLATION INSTRUCTIONS (CONT.) CONNECTING TO GAS SOURCE Refer to the following instructions and illustrations for typical gas supply connections. We strongly suggest professional installation and hook-up of the Gas BBQ. All regulators must meet EN16129 standard. IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position. NATURAL GAS CONNECTIONS IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect fittings or lines to the unit.
INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS NOTE: - Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. - When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction. - The sides and back of the grill should not be any closer than 21 inches/54 cm/533 mm to combustible construction.
INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS NOTE: - Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. - When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction. - The sides and back of the grill should not be any closer than 21 inches/54 cm/533 mm to combustible construction.
INSTALLATION INSTRUCTIONS (CONT.) LP GAS TANK RETENTION If using a LP gas tank, the tank must be properly secured within the structure to prevent being knocked over. The tank retention system must be securely fastened to the bottom of the island with the use of bolts, washers and nuts. There must be a minimum clearance of 2 inches/5 cm/50 mm between the floor and the cylinder enclosure.
INSTALLATION INSTRUCTIONS (CONT.) TRANSFORMER In order to ensure transformer and interior light system longevity, the transformer must be installed at least 6 inches/15 cm/152 mm above the ground. The transformer may be attached to your island material using metal screws. To install your transformer, secure two screws (not provided) through the designed mounting tabs (see illustration below).
INSPECTING I CLEANING BURNERS AND GAS VALVE ORIFICES By following these cleaning procedures on a timely basis, your grill will be kept clean and working properly with minimum effort. CAUTION – Always turn off the gas supply prior to clearing your grill. BURNER CLEANING 1. Remove burner from the grill insert (See drawing below). Bend a stiff wire (a light-weight coat hanger works well) into a small hook as shown to the right. Run the hook through each burner tube and burner several times. 2.
INSPECTING / CLEANING BURNERS AND GAS VALVE ORIFICES (CONT.) BURNER REPLACEMENT INTO INSERT CAUTION – Always turn off the gas supply prior to clearing your grill. 1. Replace burner back into the grill insert. There is no need to replace the cotter pin back into the cast peg, it is for shipping purposes only. 2. Check the burner for proper location after replacing. Make sure the valve orifices are inside of the burner tubes (see drawing below).
INSPECTING / CLEANING BURNERS AND GAS VALVE ORIFICES (CONT.) 2. Light any burner by pushing its control knob in fully and slowly (3 to 4 seconds) turning it about 1/4 turn to the left (counter-clockwise) until a click is heard. The 3 to 4 second duration should provide enough gas to light the burner. If the burner does not light, immediately return the control knob to “OFF”, wait several minutes for the gas to disperse, and repeat the process. After burner lights successfully, turn control knob to “OFF”. 3.
COOKING COMPONENT INSTALLATION IMPORTANT: Before first use: wash flame tamers, cooking grids, and warming rack with warm, soapy water. Rinse and dry thoroughly. Season metal surfaces with cooking oil occasionally. (After cooking is completed, turn grill to high setting for NO MORE THAN five minutes to burn off excess grease or food residue) CAUTION: DO NOT LEAVE GRILL UNATTENDED WHILE GRILL IS IN USE 1.
LIGHTING & OPERATING INSTRUCTIONS LIGHTING PROCEDURES Lighting Main Burner(s): 1. Become familiar with the safety guidelines at the front of the manual. DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY CONNECTIONS! 2. If your grill fuel source is a LP gas cylinder, check to see that cylinder is filled. 3. Check that the end of each burner tube is properly located over each valve orifice. 4. Make sure all gas connections are securely tightened. TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A FLAME.
LIGHTING & OPERATING INSTRUCTIONS (CONT.) OPERATING PROCEDURE Burn-off: Before cooking on your gas grill for the first time, burn the grill to get rid it of any odors or foreign matter by igniting the burners, closing the lid, and operating at “HIGH” setting for about five minutes. You may then either set the controls to “OFF” or cook on your grill immediately by turning the control knobs to a lower setting. CAUTION: DO NOT LEAVE GRILL UNATTENDED WHILE IN USE.
ROTISSERIE COOKING Rotisserie is mostly used to cook large pieces of meat and poultry to assure slow, even cooking. The constant turning provides a self-basting action, making food cooked on a rotisserie exceptionally moist and juicy. Rotisserie cooking generally requires 1 ½ to 4½ hrs to cook depending on the size and type of meat being cooked. You can have rotisserie cooking with indirect heat as shown or with infrared rotisserie burner.
ROTISSERIE COOKING (CONT.) LIGHTING & OPERATING INSTRUCTIONS To install the motor bracket, remove the two (2) end screws on the grill closest to the front. Place bracket on top of grill lip and replace screws (see drawing to the right). Bracket can be installed on either side of the unit. The meat should be centered and balanced as evenly as possible on the spit rod to avoid overworking the motor. NOTE: To evenly balance the food on the spit rod, it is important to follow the directions as shown.
LIGHT SYSTEM LIGHT BULB REPLACEMENT If light bulb(s) need to be replaced, make sure power is disconnected and grill and light bulbs are completely cool to the touch. 1. Remove screw with a small Phillips screwdriver. Caution: Glass cover may be loose, ensure the cover is properly supported before completely removing the screw. 2. There is a metal clip that clamps onto the glass cover and snaps into the light housing on the screw end.
LIGHT SYSTEM (CONT.) 4. Using a soft cloth or paper towel, replace new light bulb into the housing (finger prints left on the bulb may reduce its life). Make sure the metal prongs on the light bulb slip into the openings in the light housing. 5. Replace glass cover and re-snap metal clip into light housing. Replace screw and tighten. To replace the other bulb, follow the same procedure.
LIGHT SYSTEM (CONT.
CLEANING & MAINTENANCE CLEANING THE COOKING GRIDS After cooking, turn control knobs to “OFF” and let grill cool before attempting to clean your cooking grids. Before first use and periodically it is suggested that you wash the cooking grids in a mild soap and warm water solution. You can use a washcloth or a vegetable brush to clean your cooking grids.
TROUBLESHOOTING IF GRILL FAILS TO OPERATE PROPERLY 1. Turn off gas at source, turn control knobs to “OFF”, and wait five minutes before trying again. 2. Check gas supply/connections. 3. Repeat lighting procedure. If grill still fails to operate properly, TURN “OFF” GAS AT SOURCE, TURN CONTROL KNOBS TO “OFF”, wait for grill to cool, and check the following: a. Misalignment of burner tube(s) over orifice(s) CORRECTION: Reposition burner tube to properly seat over orifice. b.
TROUBLESHOOTING (CONT.) YELLOW FLAME Once the entire burner is operating, check the flame color to be sure it is mostly blue (some yellow color will be present because of impurities in the fuel). If the flame is golden or yellow in color the reason could be seasoning salts, oil film, or other foreign matter on burner. CORRECTION: Either wash burner with mild detergent, or operate burner at “HIGH” setting with lid closed for about 10 minutes.
LOCATIONS OF SERIAL NUMBER Essential information about your product is encoded in the serial number of your grill. This information will be required for all warranty claims, ordering replacement parts and will identify any variations of your unit. It is extremely important that you record your serial number and register your grill from the Proof of Purchase. The serial number of your grill is located in the following areas: 1. At the end of the box 2. Interior flap of the box 3.
PARTS LIST MODEL #62648 DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE) MODEL #62649 DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS) MODEL #62648CE DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE) MODEL #62649CE DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS) MODEL #62648AGA DIABLO 6 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P.
PARTS LIST (CONT.) HOW TO ORDER REPLACEMENT PARTS Please refer to the parts list on this page. To make sure you obtain the correct replacement parts for your gas grill, the following information is required to assure getting the correct part. 1. Gas grill model number (see data sticker on grill) and type of gas hook up. 2. Reference number of replacement part needed. 3. Description of replacement part needed. 4. Quantity of parts needed. IMPORTANT: Use only factory authorized parts.
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LIMITED WARRANTY REGISTERING YOUR GRILL In order to validate your Bull Limited Warranty, you must complete the Warranty Registration Card within 90 days from the Proof of Purchase. You may register your unit either online at www.bullbbq.com or by sending in the completed hard copy along with a copy of the Proof of Purchase to: Product Registration Bull Outdoor Products 2483 W Walnut Ave Rialto, CA 92376 Bull Outdoor Products, Inc.
