Tungsten Smart-heat™ Gas heater BY BROMIC Installation, instruction and service manual SUITABLE FOR GAS RADIANT HEATER MODELS: tungsten 300 - burner AND tungsten 500 - burner ! DANGER If you smell gas: 1. Shut off gas to the appliance 2. Extinguish any open flame 3. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department. ! WARNING: For Outdoors Use Only. English version from pages 1 - 27 Version 2.
! IMPORTANT This manual contains important information about the assembly, operation, and maintenance of Tungsten Smart-Heat Series Heaters. Please pay close attention to the important safety information shown throughout this instruction manual. Any safety information will be accompanied by the following safety alert symbols: ! DANGER, ! WARNING, ! IMPORTANT • reaD ThIs manuaL CareFuLLY before installing or servicing this product.
CONTENTS IMPORTANT NOTES & WARNINGS 4 PRODUCT OVERVIEW 5 PRODUCT DESCRIPTION 5 SPECIFICATIONS 5 GENERAL INFORMATION 6 PRODUCT FEATURES 6 INSTALLATION REQUIREMENTS 6 GAS REQUIREMENTS 6 INSTALLATION CLEARANCES 7 INSTALLATION INSTRUCTIONS 8 HEATER INSTALLATION INSTRUCTIONS 8 GAS SUPPLY INSTALLATION 12 POWER SUPPLY INSTALLATION 12 LEAKAGE TEST 12 HEAT DEFLECTOR INSTALLATION INSTRUCTIONS 13 CEILING MOUNT POLE INSTALLATION INSTRUCTIONS 13 OPERATING INSTRUCTIONS 14 TURNING THE APP
IMPORTANT NOTES AND WARNINGS • ! WARNING • • • • • • • • THIS APPLIANCE SHALL NOT BE INSTALLED OR USED IN RESIDENTIAL DOMESTIC INDOOR AREAS CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE AREA OF THE HEATER DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE CLOTHING OR FLAMMABLE MATERIALS SHOULD NOT BE HUNG FROM THE HEATER OR PLACED ON OR
PRODUCT OVERVIEW PRODUCT DESCRIPTION The Tungsten Smart-Heat Gas Radiant Heaters are designed to provide effective outdoor heating to both commercial and residential premises whilst offering an appealing design. The heaters incorporate full function electronic controls, allowing them to be operated remotely from a conveniently located switch. The heaters have been designed to withstand the rigors of the outdoors.
PRODUCT OVERVIEW CONTINUED... GENERAL INFORMATION The Tungsten Series Gas radiant heaters are suitable for outdoor spaces. In addition to the installation instructions provided, authorized installers must abide by local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. Please note that these standards are subject to change.
INSTALLATION REQUIREMENTS CONTINUED... INSTALLATION CLEARANCES When selecting the installation location for the Tungsten Series Heaters, the following mounting clearances should be followed.
INSTALLATION INSTRUCTIONS HEATER INSTALLATION INSTRUCTIONS ! WARNING This appliance must be installed and used in accordance with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2 and must meet all the requirements stipulated in the “Installation Requirements” section of this manual. ! Step 2.
INSTALLATION INSTRUCTIONS CONTINUED... Step 4. Attach Heater to Wall Bracket/Control Housing • Remove Front Cover from Control Housing • Attach Heater to Wall Bracket/Control Housing by inserting Mounting Arm into lower channel of Wall Bracket. Ensure that the Gas Hose and Wiring Harness slide through the groove on top side of the control Housings lower channel and remain undamaged by the metals edges during assembly.
INSTALLATION INSTRUCTIONS CONTINUED... For Honeywell Control 6. Insert Pivot Bolt • Position Arm so that the rear hole’s on the mounting arm and Control Housing are in alignment • Insert Bolt and washer (as supplied) through Control Housing and Mount Arm, using the hole located on the bottom surface of the Control Housing, towards the rear.
INSTALLATION INSTRUCTIONS CONTINUED... For Fenwal Control • Feed wiring harness (3 wires) through opening under Fenwal controller so that wires are positioned to the left of the controller. 8. Connect gas inlet fitting to mains gas supply in accordance with local gas installation code and gas supply installation section of manual. Leak test with soapy water. 9. Fix Front cover to control housing using the 4xM4 screws provided.
INSTALLATION INSTRUCTIONS CONTINUED... GAS SUPPLY INSTALLATION POWER SUPPLY INSTALLATION ! WARNING ! IMPORTANT • All gas supply installation work must be performed by trained and authorized person(s) and comply with the requirements of local Gas Installation Codes. • All Piping Joints should be tested for leaks with a soapy water solution before use. • Gas hose must be located out of pathway where people may trip over it, or in areas where the hose may be subject to accidental damage.
INSTALLATION INSTRUCTIONS CONTINUED... 3 NOTE: Tungsten Heating recommends running power and gas lines, to the heater, inside the pole to reduce visibility and likelihood of damage. HEAT-DEFLECTOR INSTALLATION 1. Assemble Heat Deflector following instructions supplied in the Heat Deflector carton. 1 2. Mount Heat Deflector to back of heater by loosening the two screws and secure brackets underneath washers. Re-tighten screws to original position using screw driver.
OPERATING INSTRUCTIONS TURNING THE APPLIANCE ON 1. Ensure that gas installation and power installation has been carried out in accordance with the manufacturers instructions outlined in this document. 2. Turn on gas supply. NOTE: The appliance must be completly shutoff for a period of 5 minutes before being relighted. ! IMPORTANT Check the heater immediately if any of the following occurs: 3. Ensure correct gas supply pressures are set. • The heater does not reach temperature. 4.
Replacement parts can be purchased to restore the heater to its original appearance from Bromic Heating Pty Ltd. (Refer to parts list in manual). ! IMPORTANT Do not apply any additional surface coating to the heater under any circumstances. Use of additional coating other than those applied during manufacture could result in hazardous reactions such as toxic fumes or fires. Additional coatings will void the warranty.
OPERATION DATA - HONEYWELL CONTROL BOX CONTINUED... Directions for use Operation • Automatic controls are safety devices and shall not be opened. The manufacturer’s responsibility and guarantee are invalid if the control is unduly opened. • A regulation shutdown must occur every 24hours to enable the unit to check its own efficiency (systems for non permanent operation) At every start, the control unit proceeds to a self-checking of its own components.
OPERATION DATA - FENWAL CONTROL BOX The Series 35-60 is 24 VAC Microprocessor Based Direct Spark Ignition Controls designed for use in all types of heating applications. The control utilizes a microprocessor to continually and safely monitor, analyze and control the proper operation of the gas burner. The following operation sequence is valid only where the components are installed according to the manufacturers assembly and installation instructions.
OPERATION DATA - DUNGS GAS VALVE The Dungs GB Valve is a multifunctional Gas Control with combined regulator and safety shutoff valves. The pressure regulator includes a servo regulator to regulate pressure fluctuations in the mains supply. This ensures a precise volume flow and constant injector pressure. To shut down the pressure regulator turn the setting device 25 times clockwise until a soft click can be heard.
WIRING DIAGRAM - HONEYWELL CONTROL, HONEYWELL GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS.
WIRING DIAGRAM - FENWAL CONTROL, WHITE RODGERS GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS. TRANSFORMER E Green FENWAL L Black - 110 V Blue 24 V Red WHITE RODGERS N White TH V1 Orange Ignition + ionisation V2 GND. S 1. ionisation Blue Yellow/Green White Black HT Cable Note: If any of the original wire as supplied with the heater must be replaced, it must be replaced with 18AWG, 90ºC type UL approved wire or its equivalent.
WIRING DIAGRAM - FENWAL CONTROL, DUNGS GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS. TRANSFORMER E Green FENWAL L Black - 110 V Blue 24 V Red DUNGS N White TH V1 Orange Ignition + Ionisation Blue V2 GND. S 1. Ionisation Yellow/Green White Black HT Cable Note: If any of the original wire as supplied with the heater must be replaced, it must be replaced with 18AWG, 90ºC type UL approved wire or its equivalent.
REPLACEMENT PARTS White Rodger Honeywell 19 19 17 7 14 6 16 15 13 22 13 20 9 12 4 8 10 5 1 24 11 3 23 2 22 www.bromicheating.
REpLACEMENT pARTS DESCRIpTION No. Description Part No. 300 Series Part No.
POST-INSTALLATION REPORT POST-INSTALLATION REPORT for Tungsten Smart-Heat gas radiant heaters AFTER HEATER INSTALLATION PLEASE PHOTOCOPY, COMPLETE, & SEND THIS REPORT BY: FAX TO (02) 9748 4289 or BY MAIL TO Bromic Heating Pty Ltd, Suite 1305, 13223 Black Mountain Road San Diego, California 92129 USA or SCAN AND EMAIL TO info@bromicheating.
TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Heater will not turn on 1. No power 2. No gas 1. Have authorized electrician check power supply 2. Have authorized gas fitter check gas supply Heater turns on, but then cycles on and off 1. Insufficient flame on ionisation rod 2. Drafty conditions 3. Insufficient earth connection between heater and control box 1. No gas 1. 2. 3. 4. Low ceramic tile surface temperature 1. Low manifold gas pressure 2. Low gas inlet pressure 3.
APPENDIX A 26 www.bromicheating.
APPENDIX A CONTINUED... www.bromicheating.
