HORIZONTAL ELECTRIC 7 TON LOG SPLITTER MODEL NO. ES7T20 Owner’s Manual ASSEMBLY & OPERATING INSTRUCTIONS Purchase Date___________________ Serial No.______________________ Dealer________________________________________________________ Boss Industrial, Inc. • 123 Ambassador Drive, Suite 123 • Naperville, IL 60540 • USA Phone: (800) 780-BOSS (2677) • Fax (331) 472-2976 www.boss-industrial.com Rev.
To The Owner Thank You! Thank you for purchasing a BOSS Log Splitter. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times.
Table of Contents Page(s) Important Safety Information ....................................................................................................................................1-6 Intended Use ...............................................................................................................................................1 Personal Protective Equipment ...................................................................................................................1 Safety Decals ..
WARNING: Read and thoroughly understand all instructions and safety information before assembling or operating this log splitter. Failure to do so may cause serious injury or death. Do not allow anyone to operate this log splitter who has not read this manual. As with all power equipment, a log splitter can be dangerous if assembled or used improperly. Do not operate this log splitter if you have doubts or questions concerning safe operation.
Part #: 410-231 Part #: 410-156 Part #: 410-359 Part #: 410-159 Part #: 410-561 Part #: 410-602 Part #: 410-265 Part #: 410-245 Page | 2
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
ELECTRICALCONNECTION CONNECTION ELECTRICAL ELECTRICAL SAFETY EXTENSION CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat.
LOG SPLITTER OVERVIEW (FIGURE 1). 1. 2. 3. 4. 5. 6. 7. Page │ 6 Page | 6 End wedge Sliding ram Support legs, log holder Machine body / Oil reservoir Control handle 115v, 2hp motor Motor control box 8. On/Off switch 9. Electrical cable with plug 10. Oil drain bolt with dipstick 11. Vent plug 12. Towing handle (DO NOT touch it during operation) 13.
IMPORTANT SAFETY INFORMATION GENERAL SAFETY Failure to follow these instructions may result in serious injury or death. ALWAYS read the operator’s manual before operation. NEVER allow children to operate this log splitter. NEVER allow adults lacking proper instructions and understanding to operate this log splitter. KEEP all people and pets a minimum of 25 feet away from your work area when operating this log splitter. Only the operator is to be near the log splitter during use. ALWAYS wear safety glasses.
WORK AREA NEVER operate the log splitter on slippery, wet, muddy or icy ground. ONLY operate your log splitter on level ground. Operating on a slope could cause the log splitter to roll over or logs to fall off. NEVER attempt to move your log splitter over hilly or uneven terrain. ALWAYS block the wheels to prevent movement of the log splitter while in operation. NEVER leave tools or pieces of wood on the tool while it is in operation.
OPERATION OF LOG SPLITTER KNOW how to stop the log splitter and disengage the controls before operating it. NEVER place hands or feet between the log and splitting wedge during forward or reverse stroke. Serious injury or death could result. NEVER straddle or step over the log splitter during operation. NEVER reach or bend over the log splitter to pick up a log. NEVER try to split two logs on top of each other. NEVER try to cross split a log.
HYDRAULIC SAFETY The hydraulic system of your log splitter requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components. NEVER check for leaks of hydraulic fluid with your hand. Fluid escaping from a small hole can be almost invisible. Escaping fluid under pressure can have sufficient force to penetrate skin causing serious personal injury or even death.
UNPACKING & ASSEMBLY \UNPACKING This product has been shipped pre-assembled (see FIGURE 3). • Carefully remove the log splitter and all accessories from the box. Make sure that all items listed in the packing list are included. • Inspect the tool carefully to make sure no breakage or damage occurred during shipping. • Do not discard packing materials until you have carefully inspected and satisfactorily operated the tool. • If any parts are damaged or missing, please call 1-800-780-2677 for assistance.
PRE-OPERATION INSTRUCTIONS WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury. Log preparation: Logs should be cut with square ends. Never split logs larger than 10 in. diameter or 20-1/2 in. long. Uneven logs (e.g. knotted, curved, etc.) should not be used. Oil the wedge and upper side of the machine body. This will allow the log to move smoothly on the surface (see highlighted parts on FIGURE 4.).
OPERATING INSTRUCTIONS 1. 2. 3. 4. 5. Plug the unit into a 3 prong outlet. Press the power button to turn the log splitter on. Place the log firmly against the wedge. Move control handle down to split the log. Release the handle to retract the ram automatically and begin loading the next log. When the machine is no longer in use, switch it off and unplug the power cable. (FIGURE 5). NOTE: a) Ensure that the horizontal distance between the splitter and outlet is more than 5 feet.
SPLITTING LOGS See FIGURE 5. Always place logs lengthwise on the work table and resting firmly on the side supports with one end against the wedge. Place logs flat and in the direction of the grain. Never angle the log to split it or place the log crosswise on the splitter. Never split more than one log at a time. • • • WARNING: Never keep pressure on the wood by trying to force the log splitter for more than three seconds. After three seconds, the oil will heat up and could damage the tool.
MAINTENANCE REPLACING HYDRAULIC OIL WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. See FIGURES 6, 7, 8, 9. The hydraulic oil in the log splitter should be changed every 100 hours of use. • • WARNING: Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at an Authorized Service Center.
FIGURE 6. FIGURE 7. Drain Oil from Reservoir FIGURE 8. Remove the control handle lever and Place Log Splitter In Vertical Position Page | 16 Page │ 16 Note Acceptable Oil Fill Level FIGURE 9.
TROUBLESHOOTING Problem Possible Cause Solution Motor fails to start. • Overload Protection Device is disengaged to protect the log splitter from being damaged. • Switch off the motor and unplug the power cable. Let motor cool down for 5 min and restart. If this does not solve the problem, call your dealer for customer support. The log splitter won’t split logs. • Log is improperly positioned. • The size or hardness of the log exceeds the machine’s capacity. • Wedge cutting edge is blunt.
TECHNICAL SPECIFICATIONS Electrical requirements 115V, 60Hz Power output 1500W Rated current 13.5A Motor speed 3400 RPM Power cable SJTW 14 AWG (2.08mm²) Max splitting force* 7 ton Max splitting length 20.5 in Max splitting diameter 10 in Hydraulic pressure 3500 PSI Cylinder bore 2.2 in Feed 9 sec Retract 5 sec Cycle time* Max cylinder stroke 17 in Oil capacity 3.8 L Machine dimensions (L×W×H) (in) Machine net weight 39.5x13.
EXPLODED DIAGRAM & PARTS LIST Page | 19 Page │ 19
REF # PART # PART NAME SPECIFICATIONS 1 310-325 Machine Body w/ End Wedge 2 530-101 Ram Cap & Shaft 1 3 530-475 Upper Nylon Cushion 1 4 530-898 Lower Nylon Cushion 1 5 530-616 Base Plate of Ram 1 6 750-520 Flat Washer Black Oxide, M10*1.5 6 7 750-355 Spring Washer Black Oxide, M10*3 6 8 710-432 Inner Hex Bolt Black Oxide, M10*25 6 7 ton QTY PER SECTION 1 9 710-685 Double-Screw Bolt M10*813 4 10 530-322 Cylinder Tube Ø55*743*2.
REF # PART # 48 710-896 Oil Tube Screw 49 540-311 Oil Filter 50 710-541 Inner Hex Head Bolt Black Oxide, M8*30 4 51 750-075 Spring Washer Black Oxide, M8*2.
WARRANTY LIMITED WARRANTY STATEMENT Boss Industrial, Inc., (“Boss Industrial”) warrants to the original retail purchaser that this BOSS brand outdoor product is free from defect in material and workmanship and agrees to repair or replace, at Boss Industrial’s, discretion, any defective product free of charge within these time periods from the date of purchase.
PACKING LIST (1) Log Splitter (1) Control handle lever w/ grip Page | 23 (1) Owner’s Manual (1) Copper seal washer M14*1 Page │ 23
Boss Industrial, Inc. • 123 Ambassador Drive, Suite 123 • Naperville, IL 60540 • USA Phone: (800) 780-BOSS (2677) • Fax (331) 472-2976 www.boss-industrial.
