Volume 1.
M W S - 8 0 8 UNPACKING THE ITEM Caution: This machine is packed together with items that may be sharp, oily and overly heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure all accessories are included with the item while unpacking. If any parts are found to be missing, contact the retailer as soon as possible. Do not throw away the packaging until the item is out of the guarantee period. Dispose of the packaging in an environmentally responsible manner.
M W S - 8 0 8 Table of Contents SAFETY 1 PRE-OPERATIONAL SAFETY CHECKS OPERATIONAL SAFETY CHECKS 1 1 SPECIFICATIONS 3 OPERATIONS 4 PURPOSE INSTALLATION OPERATIONAL PRINCIPLES MACHINE COMPONENTS PROCESSING WIRE WIRE TYPE GUIDE WIRE GUIDE DIAGRAM RUNNING WIRE 4 4 4 5 7 7 8 8 TROUBLESHOOTING 9 MAINTENANCE 10 CHANGING BLADES 10 PARTS LIST 13 BREAKDOWN VIEW 14
1 Chapter M W S - 8 0 8 Safety DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING INSTRUCTIONS Safety glasses must be worn at all times in work areas. Long and loose hair must be contained. Appropriate footwear must be worn. Close fitting/protective clothing must be worn. Gloves, rings and jewelry must not be worn as wire could catch on the item and bring hands towards the machine. PRE-OPERATIONAL SAFETY CHECKS Ø Ensure the safety guards are secure and correctly fitted.
M W S - 8 0 8 Ø DO NOT remove machine guards while machine is running. Only to be removed for maintenance and oiling by qualified personal and put back on the machine after maintenance is complete. Ø DO NOT allow children or untrained personal near machine. Ø DO NOT put cable/wire longer than 1 meter into machine. Ø DO NOT use this machine in the rain, if peeling wet cable/wire, keep the blades dry, oil the machine often, test the blades and machine for oxidation.
M W S - 8 0 8 2 Chapter Specifications MECHANICAL DATA Blades Cutting Assembly Cutting Speed Wire Cutting Range Drive System 9 Blades – 9 Channels – Cuts Top of Wire Single Cutting And Roller Channel Human power. Speed depends on person.
3 Chapter M W S - 8 0 8 Operations Note THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE! PURPOSE Ø The purpose of the MWS-808 is to remove outer and inner jackets from wires and cables in order to separate the inner copper or aluminum. These types of machines are widely used in the recycling industry to extract copper and aluminum for recycling. Ø The wire jackets are also able to be recycled by many recyclers so inquire with your local scrap buyers.
M W S - 8 0 8 MACHINE COMPONENTS Ø The main components of the MWS-808 are the central cutting and rolling assemblies. These are driven by human power using a hand-wheel and hand-crank. The safety guards are situated on top of the assemblies as well as in front where the wire guide is situated. o Ø The safety components must be not be removed except by a qualified technician. This machine has one primary adjusting point. The main way is though the two Tbolts.
M W S - 8 0 8 o Ø Generally if you’re cutting in the right channel a full turn of the T-bolt (either tighter or looser) is all that is needed. The secondary adjusting point on this machine are the side centering bolts. These are the bolts with lock nuts on them located on the side of both bearing housings that adjust the top cutting assembly from right to left. o It is generally not recommended to adjust these bolts unless the smallest channel cutting blades are not centered in the cutting channel.
M W S - 8 0 8 too much from right to left. Next tighten the lock nuts. Make sure not to tighten or loosen the centering bolt on this step by using another wrench to ensure it doesn’t spin. PROCESSING WIRE Ø There is a wire guide in front of the main shaft and blade shaft where the cables will be manually inserted. See wire input guide diagram below for a general understanding of what wires can go in certain cutting channels.
M W S - 8 0 8 WIRE GUIDE DIAGRAM RUNNING WIRE Ø Do all pre-operational and operational safety checks from Chapter 1. Ø Securing the machine and installing the hand-wheel and crank. Ø Have your wires ready to process, by separating them by type and cutting them into 3-4’ lengths. Ø Select a wire to strip. Ø Decide on which guide is the correct guide input. Ø Run the wire through while turning the hand-crank until the wire is all the way through.
4 Chapter M W S - 8 0 8 Troubleshooting Problem Solution Wires get jammed in the machine There are a few possible fixes for this: 1: Loosen the top hand cranks to take pressure off springs to allow more room for the springs to depress. 2: Check to make sure you are running the wire through the right channel. This takes some time to figure out. Be patient when clearing the machine. Try the step down method. Start in a larger hole than you think.
5 Chapter M W S - 8 0 8 Maintenance Ø Keep machine clean and free of debris. Ø Grease internal gears with red grease or Molybdenum grease as needed. Ø Spray antirust oil on blades and blade shaft as needed. Ø Inspect blades occasionally to ensure they are sharp for optimal cutting. Changing Blades 1. Remove upper cutter/roller tensioners and the springs below them. 2. Use 11/16” socket to remove top bolts, and the spacers below them. 3. Take the top guard off. 4. Take the cutter assembly out. 5.
M W S - 8 0 8 7. Unscrew spanner nut clockwise. If you do not have a spanner nut wrench, it is possible to use a pair of vice grips. 8. MAKE SURE YOU MARK THE SPACERS 1 THROUGH 5 (OR 1 THROUGH 9 FOR THE TOP ASSEMBLY), SO THAT THEY GO BACK ON IN THE SAME ORDER THAT YOU TOOK THEM OFF.
M W S - 8 0 8 9. Blades are ready to come off and be replaced. 10. When re-assembling put the bearing back into the bearing housing before attaching the housing to the cutter/roller. 11. Follow all other steps in reverse order to reassemble.
6 Chapter M W S - 8 0 8 Parts List Number 1 2 3 4 Code Number MWS-808-0001 MWS-808-0002 MWS-808-0003 MWS-808-0004 QTY 2 2 1 1 Material HT200 45# 45# Name Siding board Gear Main shaft Spacer 5 6 7 8 9 10 MWS-808-0005 GB/T5780-2000 MWS-808-0006 GB/T62-1988 GB/T95-1985 MWS-808-0007 9 4 2 2 16 1 65Mn A3 ZL102 Blade Hex nut M10x90 T shape handle Wing nut Washer Φ10 Top shield 11 12 13 14 15 MWS-808-0008 MWS-808-0
M W S - 8 0 8 Breakdown View 14
