USE & CARE GUIDE GAS GRILLS BLZ-4LTE(NG/LP), BLZ-5LTE(NG/LP) DANGER - IF YOU SMELL GAS: WARNING I) Shut off the gas supply to the appliance at its source. I) Do not store or use gasoline or other flammable 2) Extinguish any open flames. liquids or vapor in the vicinity of this or any other 3) Open grill hood to release any accumulation of gas appliance vapor.
Table of Contents I. BBQ Specifications 4-5 II. General Safety and Installation Warnings 6-10 i. Location of Appliance 10-12 III. Electrical Safety and Installation Warnings 13-14 IV. Gas Safety and Installation Warnings 14-16 V. i. Checking for Gas Leaks 16-18 ii. Unpacking Unit 18 Gas Connections 19 i. Natural Gas Requirements 19 ii. Liquid Propane Gas and Tank Requirements 19 iii. Transporting and Storing LP Gas 20-21 VI. Installing the Appliance in a BBQ Island i.
VIII. Cleaning your Appliance 31-32 IX. Optional Infrared Sear Burner 33 X. i. How to Replace Conventional Burner with Infrared Sear Burner 33 ii. Preheating the Infrared Burner 33 iii. Infrared Burner Cleaning 33 Fuel Conversion 34 i. Gas Regulator 34-35 ii. Main Burner 36 iii. Rear Burner 36 XI. Warranty Registration 37 XII. Grill Parts 38-39 XIII. Product Serial Number 40 XIV. Blaze Product Registration 41 Blaze Outdoor Products Instructional Book Page | 3 Version 1.
THIS MANUAL APPLIES TO THE FOLLOWING BLAZE GRILLS Model: BLZ-5LTE / 5 BURNER Model: BLZ-4LTE / 4 BURNER Cutout Dimensions BTU Output Infrared Back Burner Total BTU Primary Ignition Secondary Ignition Cooking Grid Dimensions Total Cooking Area Flame Tamer Zone Cooking Rotisserie Kit (Motor & Forks) Burner Gas Type 30 5/8”W x 21 1/4”D x 8 1/2”H 14,000 BTU per Burner x4 10,000 BTU 68,000 Push N’ Turn Flame Thrower Flash Tube 29 1/2" X 17 7/8" 748sq.
BBQ SPECIFICATIONS NOTE: ALWAYS have equipment measured by Contractor before beginning any project. Blaze Outdoor Products Instructional Book Page | 5 Version 1.
IMPORTANT SAFETY INFORMATION Please read this manual carefully and before using your BLAZE GRILL to ensure proper operation, installation, servicing and to reduce the risk of fire, burn hazard and or other injury. This manual should be retained for your information NOTE: Improper installation and service or maintenance may cause property damage, injury or death. Do not operate this appliance without having read this manual.
When using your Blaze appliance, please read and follow these basic precautions: To reduce the risk of fire, electric shock, or injury, read and follow these basic precautions before installing/operating your appliance. APPLIANCE INSTALLATION This gas appliance must be installed in accordance with all local codes. If installation is planned in an area with no local codes, the gas appliance must be installed in accord with the National Fuel Gas Code ANSI Z223.
Have an ABC Fire Extinguisher accessible at all times. Never attempt to extinguish a grease fire with water or other liquids. IMPORTANT: Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncertainty. This unit is for outdoor use only! Do not operate in a building, garage or any other enclosed areas. This could result in carbon monoxide buildup which could result in injury or death.
FOR YOUR SAFETY NOTE: Check with City and Fire department for Local Building Codes. A Permit may be required for outdoor kitchen construction. Do not attempt to heat unopened containers on the grill as pressure may build up and cause the container to explode. Never use charcoal or any other solid fuel in the grill. Never cook without the drip pan in place. Never operate this grill while under the influence of alcohol or drugs.
Do not store anything in the appliance. Make sure food is not forgotten in the appliance; forgotten items could melt or catch fire when the appliance is turned on. To prevent injuries, do not use accessories that are not recommended by the manufacturer. Before cleaning the appliance, disconnect the rotisserie and "trip" the circuit breaker. Never use the appliance in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required.
Keep any electrical supply cords and the fuel supply hoses away from any heated surfaces and/or sharp and aggressive edges. Non-Combustible Enclosure: The BLAZE GRILL must be installed in a NON-COMBUSTIBLE ENCLOSURE ONLY. The determination of whether a location is combustible or non-combustible construction is made by the local fire marshal, building inspector or the local safety authority having jurisdiction.
Do not store any LP cylinder or tank not connected for use with the appliance, in the area of this appliance or any other appliance. Never store an LP cylinder or tank indoors, or within the reach of children. Never test the appliance for gas leaks using a lighted match or any other open flame; see leak test procedures using soap/water solutions – see section on Leak Testing.
Electrical Safety and Installation Warnings Extension cords may be used if care is exercised in their use. If an extension cord is used: The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance The cord should be arranged so that it will not touch hot surfaces, sharp edges or drape over the countertop or tabletop (where it can be pulled or tripped over unintentionally).
Be certain your appliance is properly installed and grounded by a qualified technician in accordance with applicable codes. To guarantee the electrical safety of this appliance, continuity must exist between the appliance and an effective grounding system. It is imperative that this basic safety requirement be met. The manufacturer cannot be held responsible for damages caused by the lack or inadequacy of an effective grounding system.
unit and set to 4.0" water column pressure. • Appliances operated with LP (liquid propane) gas must be installed with an LP regulator set to 11" water column pressure. • Please contact your dealer and use a licensed contractor or installer to convert your appliance to the different gas type. • CHECK TO ENSURE THAT THE GAS SUPPLY HOSE DOES NOT COME IN CONTACT WITH ANY HOT SURFACE, SHARP OR ROUGH EDGES OF THE GRILL OR OUTDOOR KITCHEN CONSTRUCTION. DO NOT KINK THE GAS LINE WHEN INSTALLING.
GAS LEAK WARNINGS Finding and/or fixing a gas leak is NOT a “DO-IT-YOURSELF” procedure – ONLY USE A PROFESSIONAL. NEVER USE THE GRILL WITHOUT FIRST LEAK TESTING THE GAS CONNECTIONS INCLUDING ALL OF THE VALVES, FITTINGS, LINES ETC. (ANY GAS CONNECTION SHOULD BE CHECKED) WARNING: DO NOT USE OPEN FLAME TO CHECK FOR LEAKS. USE OF AN OPEN FLAME COULD RESULT IN A FIRE, EXPLOSION AND BODILY HARM. DO NOT SMOKE WHILE PERFORMING THE LEAK TEST. Any Open Flame will Ignite the gas.
indicates that a leak is present. Do not attempt to ignite the grill. Turn all control knobs back to the full OFF position. Stop a leak by tightening the loose joint and/or resealing with thread sealant or Teflon tape, removing sealant or tape in the event of a flared connection or by replacing the faulty part with a replacement part recommended by the manufacturer. Do not attempt to repair the cylinder valve if it is damaged.
Open the valve (shut-off or ‘ON’ LP tank). Test for leaks by applying liquid soap solution to all joints. Bubbles forming indicate gas leak. The following diagram is for informational purposes only. These locations are not the only points to check nor the only potential areas for a gas leak to be present. Ensure the leak test includes all valves, pipe connections, joints, lines and every point from the gas source to the burners. NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.
Gas Connections Natural Gas Requirements Connect a suitable natural gas flex connector to the grill regulator located on the rear right corner of the appliance. It is recommended to use a flex connector with a minimum of a ½” diameter or larger. Sealing all non-flared fittings with thread sealant or Teflon tape. Ensure the flex connector is protected from sharp edges, heat, aggressive surfaces, and kinking.
Filling and Refilling LP Gas Cylinders: Turn control knobs and cylinder valve to the OFF position. Unscrew valve. Remove cylinder and have it filled at your local qualified propane dealer. Once filled, carefully connect the valve and make sure it is secure and not leaking. With the control knobs in the OFF position, turn on the cylinder valve. If you smell gas or hear a hiss of gas escaping from the tank, get away from the tank and do not attempt to correct the problem yourself.
3. Connect the 3/8” Flare end of the hose to the 3/8” Flare end of the brass coupling on the unit using a 3/4” open wrench. Do not apply pipe sealant. (These are flared fittings). Note: remember the rubber line on the hose and regulator must be protected from sharp edges, hot surfaces, aggressive building materials that could cut, melt, or damage the line. A separate approved gas line might be needed to go between the hose and regulator and the grill to position the rubber line in a safe location. 4.
Installing the Appliance in a BBQ Island NOTE: Check with City and Fire department for Local Building Codes. A Permit may be required for outdoor kitchen construction. You will need a second person to help you avoid damaging the appliance or your appliance island. Ensure all clearances to combustibles are maintained. See page 26 The island must be made out of non-combustible material. In the event it is combustible, the use of an insulation jacket is REQUIRED.
Outdoor Kitchen Ventilation WARNING Failure to adequately vent your outdoor kitchen cavity could result in an explosion or fire. When building a gas grill into an outdoor kitchen, it is necessary to provide adequate ventilation for the island cavity underneath. This is necessary for not only proper combustion, but also to prevent a buildup of gas.
The following diagram shows a variety of examples of venting locations and configurations for an outdoor kitchen. These are not the only possible options for venting but instead simply some examples of the more common configurations found. Notice the middle set of vents being positioned lower on the island cavity for LP gas. ALL GAS CONNECTION POINTS SHOULD BE TESTED FOR LEAKS AFTER INSTALLATION PRIOR TO FIRST USE OF THE GAS APPLIANCE(S).
If the main burner cotter pins are removed before installing, the main burners must be double checked for the correct placement in the grill before operation. When finished ensure that the burners are aligned with the valve orifice and seated in the bracket slot. This is accomplished by first placing the burner tube shutter hole securely over the valve orifice and ensuring the male post on the rear of the burner rests in the corresponding slot in the grill chassis.
BUILDING BBQ SPECIFICATIONS *Ensure your island cavity is adequately vented. Number of vents shown in diagram is for informational purposes only. *Consult your local licensed professional for adequate requirements. *Ensure your outdoor kitchen is constructed out of non-combustible materials. *If your outdoor kitchen is constructed of combustible materials, an insulated jacket is REQUIRED. ALL BBQ ISLANDS MUST BE MANUFACTURED FROM “NON-COMBUSTIBLE” MATERIAL.
Additional Hood Clearance Installation Diagram (5 Gallon LP tank shown) Installation Method for Low Pressure Gas Source- (Natural Gas Regulator Shown) Blaze Outdoor Products Instructional Book Page | 27 Version 1.
FIRST TIME OPERATION - Caution: Never operate the appliance unattended. The surface is extremely hot and someone can touch the hot surface and get seriously burned. All gas appliances should be attended at all times. Prior to using your appliance, verify that all of the following is correct: The burner tube is free of any debris or obstruction. Installation of the proper gas type and regulator settings. The proper gas connection is complete. Check for gas leaks.
immediately. (For rear burner, a slower turn of the knob is necessary. This allows gas to accumulate in the rear burner to achieve ignition. Never use the rear burner with the warming rack in place) 5. If the burner does not light in 5 seconds, turn the burners off and wait five minutes with the lid open until the gas clears before attempting to light it again. Repeat the procedure or try the manual lighting procedure below. 6.
7. If the burner does not light after several attempts, immediately close all gas valves and consult an authorized service technician. “FLASHBACK” may occur in or around the burner tubes. Flashback exhibits a characteristic “whooshing/jet like” sound. If this should occur, immediately turn off your burners, then remove and clean them with soap, water and a brush until all foreign objects are removed.
setting. d. Inspect burners for proper flame appearance. The ideal flame appearance is one that is mostly blue and not lifting off of the burner surface. There is an air shutter found at the end of the burner (close to the valve) which can be either opened or closed to make adjustments to the flame's appearance. To adjust, remove the burner from the appliance and loosen the phillips head screw holding the air shutter to the burner. If the flame is yellow, open the air shutter to make the flame bluer.
Drip Tray Clean the drip tray after each use. Failure to do so could result in a fire. Once the appliance has cooled completely, remove the tray by pulling it all the way out until it comes free. Clean the tray with hot soapy water and re-install. If using an oven cleaning agent, be sure to carefully follow the manufacturer’s instructions to avoid damage to the stainless steel.
Optional Infrared Sear Burner How to Replace Conventional Burner with Infrared Sear Burner (A video for installing the infrared sear burner is located on the blaze website to assist with the below instructions, www.blazegrills.com ) 1. To install the optional infrared burner, begin by removing the far left cooking grid, flame stabilizing grid and zone divider. 2.
Fuel Conversion CAUTION: This should only by performed by a licensed gas professional. (A video converting your blaze grill is located on the blaze website to assist with the below instructions, www.blazegrills.com ) Convertible Gas Regulator (if applicable): Currently all Natural gas grills are supplied with a regulator which is appropriate for use with Natural Gas or Propane. 1.
Blaze Outdoor Products Instructional Book Page | 35 Version 1.
Fuel (Gas) Conversion Instructions for BLAZE Gas grills. CAUTION: This should only by performed by a licensed gas professional. Main Burners: 1. You must remove all cooking grids and flame tamers to expose the main burners in the appliance. 2. On the bottom rear of each burner is a cotter pin. Remove cotter pin. (unless they were removed prior to 3. installation into an outdoor kitchen) To remove burner, pull rod upwards and slide burner toward the rear of the appliance. Repeat for each burner. 4.
Warranty Registration If you have purchased a Blaze Series Grill you must register your product within 30 days of purchase to validate the warranty and maintain your original receipt to get parts for the appliance. You may register your appliance at blazegrills.com by selecting Support, and then selecting Register your Product. You may also fill out page 4 0 - 4 1 and mail to the address located at the bottom of the form.
GRILL PARTS Assemble Back Panel Cover BLZ-32-082 HOOD LIGHT HOUSING BLZ-3PRO18-002 Cast Stainless Steel Burner Control Knob BLZ-32-043 BLZ-32-037 4 Burner Hood Handle 4 Burner LTE LED ASSEMBLY BLZ-32-001 BLZ-4LTE-001 Transformer BLZ-3PRO-031 Hood Roller Bearing BLZ-32-048 4 Burner LTE Control Panel BLZ-4LTE-003 Hood Rubber Pad BLZ-32-012 Cooking Grid BLZ-32-034 Hood Spacer for firebox and hood BLZ-32-004 Crossfire Panel BLZ-32-044 Control Knob Bezel BLZ-32-038 Large Flavor Bar BLZ-3
BLAZE 4 & 5 LTE Note: Add one burner, one flame tamer, one heat separator and one grid for the Blaze 5 LTE. Blaze Outdoor Products Instructional Book Page | 39 Version 1.
Locating the Product Serial Number: The serial number for your BLAZE appliance is located on the left hand outs ide of the Firebox (see picture on page 14.) You will need this number to properly register your appliance and activate coverage.
Blaze Product Registration Please take a minute to let us know what you bought. This makes sure we keep you up to date and have your info ready if you ever need warranty help! You may register your product electronically on the blaze website vs mailing in the below paperwork, blazegrills.com.
