BILLY GOAT ® MV650SPH Self-Propelled Vacuum Owner’s Manual Accessories Caster Kit Use on hard surface for maneuverability. P/N 840129 Part No 840099 Hose Kit For vacuuming hard to reach areas. Bag Liner Kit To collect leaves, thatch, and grass. P/N 840116 P/N 840134 1 Felt Bag Kit Use on all dusty conditions.
MV650SPH Self-Propelled Vacuum Owner’s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® MV Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your MV Vacuum in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONTENTS Serial Plate Data ...................................
MV650SPH Self-Propelled Vacuum Owner’s Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: MV 650 SERIES SPECIFICATIONS MV650SPH Engine Type Honda GSV190AA1A Horsepower 6.5 (4.85 kW) Fuel Capacity 1.6 qt (1.5 L) Oil Capacity 0.69 qt (0.65L) Engine Weight 28 lbs (12.7 kg) Unit Weight 179 lbs (81.2 kg) Shipping Weight 208 lbs (94.3 kg) Overall Dimensions 28” Wide x 62.5” Long x 45.
MV650SPH Self-Propelled Vacuum Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment.
MV650SPH Self-Propelled Vacuum Owner’s Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled.
MV650SPH Self-Propelled Vacuum Owner’s Manual SOUND DATA SOUND LEVEL 103 Dba at Operator Position Sound tests were conducted in accordance with 2000/14/EC as well as ISO11094, and were performed on 5-172005 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions: Temperature: Wind Speed: Wind Direction: Humidity: Barometric Pressure: Sunny 66.
MV650SPH Self-Propelled Vacuum Owner’s Manual INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT ® MV Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.
MV650SPH Self-Propelled Vacuum Owner’s Manual MV Vacuum Assembly Drawing Part No 840099 8 Form No 082206A
MV650SPH Self-Propelled Vacuum Owner’s Manual PARTS LIST Form No F082206A 9 Part No 840099
MV650SPH Self-Propelled Vacuum Owner’s Manual ASSEMBLY INSTRUCTIONS Your BILLY GOAT ® MV Vacuum was shipped in one carton, completely assembled except for the Hood/Upper Handle Assembly. Mounting hardware for the Hood/Upper Handle Assembly is temporarily installed on the lower handle and the Housing assembly. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box since Hood/Upper Handle Assembly is attached to the unit by cables. Remove unit from carton.
MV650SPH Self-Propelled Vacuum Owner’s Manual 4. Attach upper handle brace to lower handle using corresponding hardware. Then repeat this step on the other side. 5. Attach rod end (164) to the nozzle door rod then secure in place by tightening jam nut. 6. Attach nozzle door rod to the nozzle door using corresponding hardware. NOTE: It is easier to do this with nozzle door closed. - Two 9/16” wrenches. - Two 1/2” wrenches. 7. Attach rod end to rod (as in step 5). 9. Install cable ty wraps. 8.
MV650SPH Self-Propelled Vacuum Owner’s Manual OPERATION DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated. DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary.
MV650SPH Self-Propelled Vacuum Owner’s Manual OPERATOR CONTROLS The operator’s position is at the rear of the machine between the handlebars. The operator should STAND in a position to allow both handlebars to be grasped firmly, which allows sufficient leverage to steer the machine. Operator’s controls are shown below.
MV650SPH Self-Propelled Vacuum Owner’s Manual 3. Secure the unit with left hand at the handle then pull starter rope with right hand to start engine. PULL ROPE STARTER WITH RIGHT HAND SECURE UNIT AT THE HANDLE WITH LEFT HAND DURING START PULL STARTER CORD slowly until resistance is felt. Then pull cord rapidly to avoid kickback. 4. Move throttle control back to FAST position and allow engine to reach correct operating speed.
MV650SPH Self-Propelled Vacuum Owner’s Manual VACUUM NOZZLE DOOR ADJUSTMENT The vacuum nozzle door adjusts for the maximum performance under various applications. Nozzle fully opened. This is ideal for turf application Nozzle half way opened. This is ideal for hard surface application Nozzle closed for OPTIONAL hose kit. This is ideal for hard to reach places.
MV650SPH Self-Propelled Vacuum Owner’s Manual VACUUMING OPERATION This machine is designed for vacuuming leaves, grass clippings, and other types of organic litter. Debris mixed with cans, bottles, and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles, and sand will affect the longevity of your machine. In dusty conditions it maybe necessary to purchase Felt Bag Kit (P/N 840022). Do not operate if excessive vibration occurs.
MV650SPH Self-Propelled Vacuum Owner’s Manual CLEARING A CLOGGED NOZZLE DISCONNECT spark plug wire before servicing unit. 1. Shut engine off and wait for impeller to stop completely. 2. Disconnect spark plug wire. 3. Wearing durable gloves, remove clog. WEAR durable gloves. Clog may contain sharp materials. 4. Reconnect spark plug wire. DEBRIS BAG Debris bags are normal replaceable wear items. Frequently empty debris to prevent bag overloading with more weight than you can lift.
MV650SPH Self-Propelled Vacuum Owner’s Manual HANDLING and TRANSPORTING Using two people to lift unit is recommended. Lift holding the handle and front of nozzle. Make sure equipment is properly secured before transporting. See MV650 series specifications on page 3 for unit weight. NEVER lift the machine while the engine is running.
MV650SPH Self-Propelled Vacuum Owner’s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every Use Daily or Every 5 Hours Every 25 Hours Every 50 Hours Every 100-150 Hours z Inspect for worn or damaged parts. Check for excessive vibration z Inspect for loose parts. z z Clean Debris Bag Lubricate clutch control lever (Use white lithium grease or equiv.
MV650SPH Self-Propelled Vacuum Owner’s Manual IMPELLER REMOVAL READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Tools required: - 1/2” socket, 3/8” drive - ratchet, 3/8” - drive extension, 3/8” drive - universal joint, 3/8” drive - pry bar or long screwdriver - jack stands or similar device adequate to support weight of machine. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Wait for engine to cool and disconnect spark plug.
MV650SPH Self-Propelled Vacuum Owner’s Manual 2. Engage the clutch lever then pull the unit back until it stops freewheeling. The clutch lever should engage around 2 5/16” of travel or 4 inches from tip of lever to handle. 3. Tighten or loosen cable adjuster nut next to the clutch lever until drive engages at 4” from handle. 4. Holding the adjuster nut in place with one wrench tighten cable lock nut firmly. 5. Readjust as needed. 6. RECONNECT SPARK PLUG! 7.
MV650SPH Self-Propelled Vacuum Owner’s Manual INSTALLING NEW DRIVE CHAIN/ALIGNMENT/TENSION READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Tools required: - 3/8” drive ratchet with 8” or longer extension. - 3/8” socket wrench. - 7/16” and 1/2” socket. - 7/16” and 1/2” combination wrench. - “Needle nose” pliers - Flat head screwdriver Allow the engine to cool completely and DISCONNECT THE SPARK PLUG. 1. Unfasten and remove the guard. 2.
MV650SPH Self-Propelled Vacuum Owner’s Manual WIRING DIAGRAMS Bag Switch Circuit Schematic Diagram TROUBLESHOOTING Problem Will not vacuum or has poor vacuum performance. Possible Cause · Dirty or full debris bag or filter. Solution · Nozzle height set too high or too low. · Hose kit cap missing. · Clogged nozzle or exhaust. · Excessive quantity of debris. · Clean debris bag and filter. Shake bag clean or wash. · Adjust nozzle height (see page 14). · Check for hose kit cap.
MV650SPH Self-Propelled Vacuum Owner’s Manual ENGINE MAINTENANCE AND REPAIR Refer to the engine manufacturer’s manual for maintenance and service information. Warranty coverage on the engine is the responsibility of the engine manufacturer. If your engine requires warranty repair contact your local servicing engine dealer. Have your engine model number and serial number ready when you contact the dealer.
MV650SPH Self-Propelled Vacuum Owner’s Manual MAINTENANCE RECORD Date Form No F082206A Service Performed 25 Part No 840099
MV650SPH Self-Propelled Vacuum Owner’s Manual ILLUSTRATED PARTS LIST Nozzle Assembly Figure 1 Part No 840099 26 Form No 082206A
MV650SPH Self-Propelled Vacuum Owner’s Manual Nozzle Assembly Parts List PART ITEM NO.
MV650SPH Self-Propelled Vacuum Owner’s Manual Drive /Rear Axle Assembly Figure 2 Part No 840099 28 Form No 082206A
MV650SPH Self-Propelled Vacuum Owner’s Manual Drive /Rear Axle Assembly Parts List ITEM NO.
MV650SPH Self-Propelled Vacuum Owner’s Manual Engine Assembly Figure 3 Part No 840099 30 Form No 082206A
MV650SPH Self-Propelled Vacuum Owner’s Manual Engine Assembly Parts List ITEM NO. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 80 81 Form No F120905A PART NUMBER 840069 840136 840107 840205 400502 400268 9201087 840045 8160001 8172007 8172019 8041004 790167 900564 8177010 8041018 8171002 840083 840215 840213 DESCRIPTION ENGINE HONDA 6.5 VERTICAL GSV190 IMPELLER ASSEMBLY SP MV VAC PLATE TOP W A SP MV VAC HOUSING PLASTIC VAC W ASHER LOCK 3/8 TWISTED TOOTH LABEL HOT ENGINE SQ KEY 2.125 X .
MV650SPH Self-Propelled Vacuum Owner’s Manual Hood Assembly Figure 4 Part No 840099 32 Form No 082206A
MV650SPH Self-Propelled Vacuum Owner’s Manual Hood Assembly IT EM NO.
MV650SPH Self-Propelled Vacuum Owner’s Manual NOTES: Part No 840099 34 Form No 082206A
