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GB How To Use This Manual This manual has been written to help you operate and service the Altrad Belle BHB Hydraulic Breaker safely. This manual is intended for dealers and operators of the Altrad Belle BHB Hydraulic Breaker. Foreword The ‘Machine Description’ section helps you to familiarise yourself with the machine’s layout, controls and Decals. The ‘Safety Instructions’ sections explain how to use the machine to ensure your safety and the safety of the general public.
GB Machine Description D Serial Plate B A. Maximum permitted Hydraulic Oil Flow. www B. Breaker Model. C. Maximum permitted Hydraulic Pressure. D. Serial Number. NO MODEL YEAR E MAX. PRESS. FLOW LPM E. Year of Manufacture. +44 (0)1298 84606 +44 (0)1298 84722 sales@belle-group.co.uk www.Altrad-Belle.com BAR C A Decals 1 3 A. Model Decal This Decal shows the Model Name of the Breaker. E.g ‘BHB 19’ B. Noise Decal 2 This Decal shows the Noise Level of the machine. 6 4 C.
GB Model Technical Data BHB12 BHB19 BHB19 USA BHB23 BHB23 UC 20 20 20 20 20 20 Open Open Open Open Open Open Hydraulic Flowrate (Ltrs/Min) Restrictor Weight (Kg) BHB25X 14 19 19 23 23 25 70 - 90 90 - 110 90 - 110 90 - 110 90 - 110 90 - 110 Max Pressure (Bar) 160 160 160 160 160 160 Max.
GB Matching The Breaker To The Power Pack Restrictor / Fitting Identi¿cation The tank Restrictors / Fittings can be identi¿ed by using this simple procedure. Check your Breaker and identify the P and T side of the body by looking for a letter stamp on the large bung. This can be found on the side of the Breaker as shown in the diagram.
GB Safety Instructions WARNING To reduce risk of serious injury or death to yourself or others, read these safety instructions before operating the machine. Post these safety instructions at work locations, provide copies to employees, and make sure that everyone reads the safety instructions before operating or servicing the machine. Follow all safety instructions given in this manual. All the safety instructions conform to the applicable laws and directives of the European Union.
Safety Instructions GB Hydraulic Oil and Lubrication Hazards Thin jets of hydraulic oil under high pressure can penetrate the skin and cause permanent damage. • • • Never use your hands when searching for oil leaks. Keep your face away from any possible leaks. Immediately seek medical attention if hydraulic oil has penetrated the skin. Spilled hydraulic oil can cause accidents by causing slippery conditions and will also harm the environment. • • Handle the hydraulic oil with care.
GB Safety Instructions Silica/Dust Hazard Exposure to crystalline silica (sometimes called ‘silica dust’) as a result of breaking, drilling, hammering, or other activities involving rock, concrete, asphalt or other materials may cause silicosis (a serious lung disease), silicosis-related illnesses, cancer, or death. Silica is a major component of rock, sand and mineral ores.
General Safety • • • • • • • • • • • • • • • • • • GB Machines and accessories must only be used for their intended purpose. Only quali¿ed and trained persons may operate or maintain the machine. Learn how the machine is switched off in the event of an emergency. Release the start and stop device immediately in all cases of power supply interruption. Always inspect the equipment prior to use. Do not use the equipment if you suspect that it is damaged. Always use your common sense and good judgment.
GB Environment A used machine must be treated and disposed of in such a way that the greatest possible portion of the material can be recycled and any negative inÀuence on the environment is kept as low as possible. NOTE:Before a used machine is scrapped, it must be emptied and cleaned from all hydraulic oil. Remaining hydraulic oil must be deposited. GB Pre-Start Checks Pre-Start Checks The following checks should be made each time you start to use the breaker.
GB Operating Instructions To reduce the risk of serious injury or death to yourself or others, before operating the machine, read the Safety instructions section found on the previous pages of this booklet. Design and Function The Altrad Belle BHB Range of handheld Hydraulic Breakers are sturdy and reliable breakers designed for working together with Altrad Belle Hydraulic Power Packs. The handheld Breakers are available in many different sizes with varying impact energies and commonly used tool sizes.
GB Operating Instructions Choosing working tool A correct working tool is a prerequisite for good operation. To avoid unnecessary machine damage, it is important to choose working tools of a high quality. The narrow chisel should be used for demolition and cutting work in concrete and other types of hard material. The moil point should only be used for creating holes in concrete and other types of hard material. The wide chisel should be used in soft materials e.g. asphalt and frozen ground.
Operating Instructions GB STARTING A CUT 1) Stand steady and make sure that your feet and hands are at a safe distance from the working Breaker. 2) Press the machine against the surface of the workpiece before starting. 3) Adjust the breaking distance (A) so that the working Breaker does not get stuck. 4) Do not try to cut too big a bite. 5) Trying to loosen a working Breaker that is stuck will expose the operator to unnecessary vibrations.
GB Service and Maintenance Regular maintenance is a prerequisite for keeping the machine safe and effective. Carefully follow the operating instructions. Before undertaking any maintenance or changing the working tool on hydraulic machines, always switch off the oil supply and bleed the machine by depressing the start and stop device Then disconnect the hydraulic hose from the machine. • • • • • • • • Use only authorized parts.
Troubleshooting Guide GB Problem Breaker does not work. Cause No or incorrect Àow/pressure. Remedy Check Àow/pressure by means of test equipment. Pressure is not built up when trigger is P and T hoses interchanged. Check connection. Standard connection has oil Àowing from male quick-release coupling (i.e. the tail-hose of the breaker P connection is ¿tted with female coupling). activated. Insuf¿cient activation of trigger valve.