Operating instructions

ManualsBrandsBand-it ManualsPower ToolUL9010

P44987 Revision “B“ Page 1 of 10

Warning:

lways wear safety glasses when operating this tool. Keep both hands

away from clamp being tensioned. Use common sense, squeezing

force of ¾” clamp can reach as high as 2 tons. Never attempt

to clamp objects which can shatter or otherwise cause

bodily harm.

Clamp

Tail

Band-It

Ultra-Lok

Preformed

Clamp

dapte

Clamp

M08288

Tool Head

Mounting

Screws

Tighten to

100-130 IN-

LBS, 4 places

Tool

Adapter

Body

M07687

Tension Block

Position

Viewing Slot

(also lubrication

syringe access)

Torque and

Speed Knobs

See below

dapte

Clutch

Assembly

M03990

Impact / drill selecto

set to drill

(drill bit symbol)

Speed Control Knob

Read inner scale only

ctuato

Switch

Rotation

Reversing

Switch,

both sides

UL9010 Electric Ultra-Lok Tool

Operating Instructions

Preset Torque Indicator Light

steady glow indicates tension has

been reached. Blinking light indicates

drill temperature protection circuit

has overloaded. Cut power to drill, let

it cool down, then proceed.

Direction of Rotation

Indicator Lights

(Right hand for tensioning)

(left hand for re-setting)

Worn Brush

Indicator Light

Indicator ArrowGear Selecto

set to slow

(turtle symbol)

Torque Control Knob

Indicator Arrow

Buckle

Indicator Arrow

Screw

#10-32 x

3/8 long

Screw

5/16-18 x

1 ½ long

Drill

M04587

Tool

Head

Slot

Tension Block

Tension Screw

Inside of slot

Band-It

Ultra-Lok

Tool

Summary of content (10 pages)

PAGE 1
UL9010 Electric Ultra-Lok Tool Operating Instructions Warning: Always wear safety glasses when operating this tool. Keep both hands away from clamp being tensioned. Use common sense, squeezing force of ¾” clamp can reach as high as 2 tons. Never attempt to clamp objects which can shatter or otherwise cause bodily harm.
PAGE 2
UL9010 Electric Ultra-Lok Tool Operating Instructions 1. Read safety instructions and operator’s manual METABO electric drill. Check to make sure drill is properly set up for use with Band-It Ultra-Lok tool as follows: -----Drills spindle has adapter clutch (Band-It #M03990) installed in place of standard drill chuck. -----Speed gear selector must be on slow (turtle setting). -----Impact drive must be disengaged (twist drill symbol pointing forward). 3.
PAGE 3
UL9010 Electric Ultra-Lok Tool Operating Instructions 1. Keep handle all the way down when applying tension to clamp tail. Tighten clamp until drill stalls. 2. Push handle all the way forward to form lock. Do not force past a solid stop. 3. Push handle all the way down. Reverse drill and feed clamp tail out of tool. Do not force tool against clamp, it may result in a folded clamp tail. 4. Break away clamp tail by bending it up and down. Tap down buckle shroud to complete clamp.
PAGE 4
UL9010 Electric Ultra-Lok Tool Operating Instructions Inspect buckle on completed clamp and tap down buckle shroud. FRONT VIEW Completed Clamp (Visually inspect lock) Shear Surface Buckle Shroud Important: Visually inspect lock formed in band as shown. If lock has slipped under the sheared surface of the buckle, remove clamp and install a new one at reduced tension.
PAGE 5
UL9010 Electric Ultra-Lok Tool Assembly Instructions Notes: Apply Item 34 (Grease) to: Item 4 (Cut off Cam) Item 3 (Cutter Knife) at contact point with item 1 (Tool Head) Item 27 (Spring) Before installation Apply Item 35 (Grease) to: Item 7 (Tension Screw) Threads and at Grooved end Item 2 (Cutter Blade) Counter-bore only, after item 14 (Bearing Tip) has been installed. Tighten the following: Item 24 (#10-32 Screw) to 60 – 70 in-lbs. Item 23 (1/4-28 Screw) to 90 – 110 in-lbs.
PAGE 6
UL9010 Electric Ultra-Lok Tool Assembly Instructions 9 Tension Gripper Assembly 35 7 35 Brush lubricant evenly on threads. 5 16 2 Places 17 27 34 Component under spring load when assembled. 8 10 4 34 28 Lubricate both sides Tool Head Assembly 13 11 26 Component under spring load when assembled.
PAGE 7
UL9010 Electric Ultra-Lok Tool Assembly Instructions 21 33 2 Places 6 32 18 29 30 4 Places 2 Places 24 4 Places 20 2 Places 19 31 4 Places 23 4 Places See preceding pages for parts list P44987 Revision “B“ Page 7 of 10
PAGE 8
UL9010 Electric Ultra-Lok Tool Maintenance Instructions 1. Approximately every 500 clamps, lubricate tension screw with molybdenum disulfide lubricant, or equivalent. Make sure tension block is all the way forward against the tool head. Remove cap from syringe and insert tip of syringe into slot on top of tool body. Press the tip against the tension screw just behind the tension block and squeeze out approximately ½” long bead of lubricant.
PAGE 9
UL9010 Electric Ultra-Lok Tool Maintenance Instructions 5. To replace gripper: Make sure tension block is all the way forward against the tool head. Remove one side of the tool body or the other, not both. Slide gripper out sideways and replace with a new one. Re-attach tool body side. Caution: Do not push drill switch or move tension block while gripper is out of tool. Tool Head item 1 Move tension block all the way forward against the tool head Gripper item 8 Tension Screw item 7 6.
PAGE 10
UL9010 Electric Ultra-Lok Tool Trouble-Shooting 1. Lock slips down in buckle: Tighten blade mounting screws. If lock on clamp is still not adequate, reduce tension on tool by setting torque control knob to a lower number or reduce speed of the drill. (See “Setting up proper tension”) 2. Drill makes loud, rapid clicking noise: Make sure hammer drill setting is off on drill. (Hammer symbol on selector knob pointing to back) 3.