Operating Instructions UL9010 Ultra-Lok Tool UL9010 Ultra-Lok Tool Table of Contents Warranty, Safety Guidelines, Contents Setup Instructions 2 3-4 Settings 5 Parts List 6 Troubleshooting 7 Assembly Instructions 8 Clamp Application Free-End Preformed Maintenance Blade Change BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925 9-10 11 12-13 14 www.BAND-IT-IDEX.com Page 1 of 14 Document # P44987 Rev.
UL9010 Ultra-Lok Tool Warranty, Safety Guidelines, Contents Warranty: Refer to website for warranty information: www.band-it-idex.com/warranty.html NOTE: Any performance data published herein is based on laboratory tests, which cannot duplicate conditions that may be encountered in field installations.
UL9010 Ultra-Lok Tool Setup Instructions Warning: Always wear safety glasses when operating this tool. Keep both hands away from clamp being tensioned. Use common sense, squeezing force of ¾” clamp can reach as high as 2 tons. Never attempt to clamp objects which can shatter, or otherwise cause bodily harm. Note: Read safety instructions and operator’s manual of the METABO electric drill.
UL9010 Ultra-Lok Tool Setup Instructions NOTE: Alignment is critical for proper tool function. Tension Screw Safety Clutch Note: Some components are not visible in this illustration. When installing the tool on the drill, be careful to align the end of the Tension Screw with the slot in the end of the safety clutch, as shown above. BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925 www.BAND-IT-IDEX.
UL9010 Ultra-Lok Tool Settings Recommended Drill Settings: (Speed-Torque) Single Wrap Double Wrap *Preformed ½” C-2 D-2 D-2 ¾” D-2 E-4 E-4 Torque Selector Speed Selector NOTE: These torque settings are suggested settings only, individual tools should be adjusted for the clamping application. *IMPORTANT: Larger sizes of preformed clamps (5" and up) may require a lower setting to avoid overstressing the lock and creating potentially unsafe assemblies. Inspect lock per instructions on pages 9-11.
UL9010 Ultra-Lok Tool Parts List Notes: Apply Item 31 (Grease) to: Item 4 (Cut off cam) Item 3 (Cutter knife) at contact point with item 1 (Tool head) Item 26 (Spring) before installation Apply Item 32 (Grease) to: Item 7 (Tension screw) threads and grooved end Item 2 (Cutter blade) counter-bore only, after item 14 (bearing tip) has been installed. Tighten the following: Item 23 (#10-32 Screws) to 60 – 70 in-lbs. Item 22 (1/4-28 Screws) to 90 – 110 in-lbs.
UL9010 Ultra-Lok Tool Troubleshooting 6 30 2 Places 18 6 28 4 Places 4 23 4 Places 20 2 Places 19 Tension Block ASSY Head Unit 29 4 Places 22 4 Places See page 6 for parts list Troubleshooting 1. Lock slips down in buckle: Verify tightness of blade mounting screws. If lock on clamp is still not adequate, reduce tension on tool by setting torque control knob to a lower number or reduce speed of the drill. (See “Setting up proper tension”) 2.
UL9010 Ultra-Lok Tool ASSEMBLY INSTRUCTIONS Tension Gripper Assembly 9 7 32 Brush lubricant evenly on threads 5 17 16 32 26 31 2 Places Component under spring load when assembled 10 Tool Head Assembly Component 11 under spring load when assembled 4 31 Lubricate both sides 8 31 All around inside profile both sides 31 25 24 2 Places 2 Places 21 13 31 2 Places 31 27 31 Inside knife cavity 1 12 31 3 15 32 33 14 * * M09387 (Optional) ½” Shear Plate Insert can be substituted for M09887 See
Clamp Application Free-End Clamps UL9010 Ultra-Lok Tool Warning: Always wear safety glasses when operating tool. 3. 1. Break off an Ultra-Lok 2. Wrap tie around object to be clamped. Insert the tie through buckle once for Free-End tie from the roll. single-wrap or twice for double-wrap. Slide the buckle onto band Double-wrapped clamps have more with indented arrows than 3 times the loop-tensile strength. pointing in same direction and same side up.
Clamp Application Free-End Clamps UL9010 Ultra-Lok Tool Inspect buckle on completed clamp and tap down buckle shroud. Section View Proper clamp Installation FRONT VIEW Completed Free-End Clamp (Visually inspect lock) Lock sheared in center and formed inside shroud Buckle Shroud Section View Defective Clamp installation Lock has slipped back under sheared buckle surface Shear Surface Important: Visually inspect lock formed in band as shown.
UL9010 Ultra-Lok Tool Clamp Application Preformed Clamps Place clamp in desired position on object to be clamped. Follow steps 5 and 6 on page 9. Inspect lock in buckle on completed clamp, and then tap down buckle shroud as shown below.
UL9010 Ultra-Lok Tool Maintenance 1. Lubricate tension screw with molybdenum disulfide lubricant or equivalent approximately every 500 clamps. Make sure the tension block is all the way forward against the tool head. Insert tip of the Lubricating syringe into slot on top of tool body. Press the tip against the tension screw just behind the tension block and squeeze out approximately ½” long bead of lubricant.
UL9010 Ultra-Lok Tool Maintenance 6. To replace gripper: Make sure tension block is all the way forward against the tool head. Remove drill. Remove tool adapter body. Remove only one side of the tool body, not both. Slide gripper out sideways and replace with a new one. Reattach tool body side. Caution: Do not push or move tension block while gripper is out of tool. Tool Head Item 1 This tip must align with the safety clutch (M03990) on the Metabo drill. See page 4.
UL9010 Ultra-Lok Tool Optional ½” Tool Blade Change To change out the UL9010 tool to the 1/2” version, the following steps should be followed. *NOTE: Do not attempt to use 1/2” clamps with 3/4” head. (Adapter change-out: 3-5 minutes) 1. Prior to separation from power drill, back off tension block assembly ½” from head unit. See page 7. 2. Detach tension body from the drill by loosening the single tensioning bolt on the aluminum collar and separating the two sections. 3.
