Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 14x12 STRATFORD, ASHFORD, HAWTHORNE PERGOLA MODEL #'S : 2105539B, 2105546B, 2105553B 2105539B STRATFORD (BLACK) Electrical enclosure available only in North America 2105546B ASHFORD (BROWN) 2105553B HAWTHORNE (WHITE) Please visit www.
Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
ANCHORING LAYOUT Owner's Manual 10'2 3/16" 3104mm 9'5 13/16" 2891mm 12'2 3/8" 3718mm 11'6" 3505mm R F O O T 14 CO 4 '11 R NE 550 1/8 FO R m " O 15 / FO m T ' 10 C O E T N T 484 1 1 CO E 3 /1 m 6 R R NE /F m " O R O T C EN TE 8 3/8" 213mm SQUARE 7 1/16" 180mm 7 1/16" 180mm 4 ANCHORS PER POST FOOT 3
Owner's Manual Parts Identification Metal Components (Not to Scale) A1 POST - A4M01565 A2 POST - A4M01566 (2) 6"x6"x88" (152x152x2235) (2) 6"x6"x88" (152x152x2235) B1 JOIST END - A4M01597 B2 JOIST END - A4M01598 B3 JOIST - A4M01596 (2) 1 3/8"x5 1/4"x48 1/2" (36x134x1232) (2) 1 3/8"x5 1/4"x48 1/2" (36x134x1232) (2) 1 3/8"x5 1/4"x71 1/4" (36x134x1811) C1 JOIST END - A4M01612 C2 JOIST END - A4M01613 (2) 1 3/8"x5 1/4"x72 1/8" (36x134x1831) (2) 1 3/8"x5 1/4"x72 1/8" (36x134x1831) D1 JOIST
Owner's Manual Parts Identification Metal Components (Not to Scale) J1 SPLICE BRACKET - A4M01269 J2 SPLICE BRACKET - A4M01270 (2) 1 1/4"x5 1/8"x15 3/4" (33x131x400) (4) 1 1/4"x5 1/8"x19 5/8" (33x131x500) E1 PURLIN END - A4M01286 E2 PURLIN - A4M01277 J3 SPLICE BRACKET - A4M01271 (14) 1 1/2"x3"x15 3/4" (37x77x400) (24) 3/4"x1 5/8"x53 7/8" (20x40x1368) (12) 3/4"x1 5/8"x60 3/8" (20x40x1534) F1 F3 LONG ANGLE BRACE - A4M01273 (2) 1 1/8"x4"x21 1/2" (30x101x546) F2 SHORT ANGLE BRACE - A4M0127
Owner's Manual Parts Identification Hardware Components H101101 TORX PAN HEAD (226) 1/4-20x3/4" H101053 STEEL WASHER (302) 6x20 H101054 SEALANT WASHER (302) H101107 TORX PAN HEAD (50) 1/4-20x1 1/2" H101102 TORX PAN HEAD (30) 1/4-20x4" H101103 TORX SOCKET SCREW 1/4-20 (34) H100120 SCREW CONCRETE ANCHOR (17) 1/4x2 H100114 TORX WRENCH (2) T-30 H100630 WASHER FLAT BLK (17) 8x19 H100147 TORX BIT (2) T-30 6
Owner's Manual Parts Identification Accessory Components (Not to Scale) G1 (4) POST FOOT PLATE - A4M01278 2 1/8"x8 3/8"x8 3/8" (54x213x213) G2 (4) POST FOOT - A4M01279 2 5/8"x9 7/8"x9 7/8" (68x250x250) 9205413 H2 (x1) 2-WAY SQUARE PLUG- A6P00465 (24) 3/4"x1 5/8"x2" (20x40x52) 7 H1 (32) HOLE COVER - A4M01352 ELECTRICAL ENCLOSURE
PRE-ASSEMBLY STEP 1 SORTING PARTS 8
PRE-ASSEMBLY STEP 2 CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3.
PERGOLA ASSEMBLY C1 STEP 1 JOIST END - A4M01612 H101101 TORX PAN HEAD H101053 STEEL WASHER 1/4-20x3/4" (16) (16) 6x20 (2) 1 3/8"x5 1/4"x72 1/8" (36x134x1831) J2 SPLICE BRACKET - A4M01270 (2) 1 1/4"x5 1/8"x15 3/4" (33x131x400) F3 SHORT ANGLE BRACE - A4M01275 (2) 1 1/8"x4"x14" (30x101x355) 10 H101054 SEALANT WASHER (16)
PERGOLA ASSEMBLY STEP 2 H101101 TORX PAN HEAD H101053 STEEL WASHER (16) 1/4-20x3/4" (16) 6x20 C2 JOIST END - A4M01613 (2) 1 3/8"x5 1/4"x72 1/8" (36x134x1831) F4 SHORT ANGLE BRACE - A4M01276 (2) 1 1/8"x4"x14" (30x101x355) H101054 SEALANT WASHER (16) 11
PERGOLA ASSEMBLY A1 POST - A4M01565 (2) 6"x6"x88" (152x152x2235) STEP 3 A2 POST - A4M01566 (2) 6"x6"x88" (152x152x2235) (2) JOIST ASSEMBLY - FROM PREVIOUS STEPS H101101 TORX PAN HEAD (8) 1/4-20x3/4" H101053 STEEL WASHER (8) 6x20 H101103 TORX SOCKET SCREW (16) 1/4x20 H101054 SEALANT WASHER (8) 12
PERGOLA ASSEMBLY STEP 4 H101101 TORX PAN HEAD H101053 STEEL WASHER 1/4-20x3/4" (8) (8) 6x20 G1 (4) POST FOOT PLATE - A4M01278 2 1/8"x8 3/8"x8 3/8" (54x213x213) G2 (4) POST FOOT - A4M01279 2 5/8"x9 7/8"x9 7/8" (68x250x250) H101054 SEALANT WASHER (8) 13
STEP 5 PERGOLA ASSEMBLY B3 JOIST - A4M01596 (2) 1 3/8"x5 1/4"x71 1/4" (36x134x1811) J1 SPLICE BRACKET - A4M01269 H101101 TORX PAN HEAD H101053 STEEL WASHER 1/4-20x3/4" (24) (24) 6x20 (4) 1 1/4"x5 1/8"x19 5/8" (33x131x500) H101054 SEALANT WASHER (24) 14
PERGOLA ASSEMBLY B1 JOIST END - A4M01597 B2 JOIST END - A4M0198 (2) 1 3/8"x5 1/4"x48 1/2" (36x134x1232) (2) 1 3/8"x5 1/4"x48 1/2" (36x134x1232) STEP 6 F1 LONG ANGLE BRACE - A4M01273 F2 LONG ANGLE BRACE - A4M01274 (2) 1 1/8"x4"x21 1/2" (30x101x546) (2) 1 1/8"x4"x21 1/2" (30x101x546) H101101 TORX PAN HEAD H101053 STEEL WASHER 1/4-20x3/4" (32) (32) 6x20 H101054 SEALANT WASHER (32) 15
PERGOLA ASSEMBLY STEP 7 H101101 TORX PAN HEAD H101103 TORX SOCKET SCREW (8) (16) 1/4-20x3/4" 1/4-20 (2) UPRIGHT ASSEMBLY - FROM PREVIOUS STEPS H101053 STEEL WASHER (8) 6x20 (2) JOIST ASSEMBLY - FROM PREVIOUS STEPS 16 H101054 SEALANT WASHER (8)
PERGOLA ASSEMBLY D1 JOIST END - A4M01614 (4) 1 5/8"x3 1/8"x72 1/8" (40x80x1831) STEP 8 H101101 TORX PAN HEAD 1/4-20x3/4" (16) J3 H101053 STEEL WASHER (16) 6x20 SPLICE BRACKET - A4M01271 (4) 1 1/2"x3"x15 3/4" (37x77x400) H101054 SEALANT WASHER (16) 17
PERGOLA ASSEMBLY STEP 9 H101101 TORX PAN HEAD H101053 STEEL WASHER 1/4-20x3/4" (16) (16) 6x20 D1 JOIST END - A4M01614 (4) 1 5/8"x3 1/8"x72 1/8" (40x80x1831) H101054 SEALANT WASHER (16) 18
PERGOLA ASSEMBLY STEP 10 H101102 TORX PAN HEAD 1/4-20x4" (8) H101053 STEEL WASHER (8) 6x20 (4) JOIST ASSEMBLY - FROM PREVIOUS STEPS H101054 SEALANT WASHER (8) 19
PERGOLA ASSEMBLY STEP 11 H101101 TORX PAN HEAD 1/4-20x3/4" (40) D2 JOIST END - A4M01615 (10) 1 5/8"x3 1/8"x72 1/8" (40x80x1831) J3 H101053 STEEL WASHER (40) 6x20 SPLICE BRACKET - A4M01271 (10) 1 1/2"x3"x15 3/4" (37x77x400) H101054 SEALANT WASHER (40) 20
PERGOLA ASSEMBLY D2 STEP 12 H101101 TORX PAN HEAD 1/4-20x3/4" (40) JOIST END - A4M01615 H101053 STEEL WASHER (40) 6x20 (10) 1 5/8"x3 1/8"x72 1/8" (40x80x1831) H101054 SEALANT WASHER (40) 21
PERGOLA ASSEMBLY STEP 13 H101102 TORX PAN HEAD 1/4-20x4" (20) H101053 STEEL WASHER (20) 6x20 (10) JOIST ASSEMBLY - FROM PREVIOUS STEPS H101054 SEALANT WASHER (20) 22
PERGOLA ASSEMBLY E2 STEP 14 PURLIN - A4M01277 H2 (12) 3/4"x1 5/8"x60 3/8" (20x40x1534) 2-WAY SQUARE PLUG- A6P00465 (24) 3/4"x1 5/8"x2" (20x40x52) 23
PERGOLA ASSEMBLY STEP 15 H101107 TORX PAN HEAD H101053 STEEL WASHER (24) 1/4-20x1 1/2" (24) 6x20 (12) PURLIN ASSEMBLY - FROM PREVIOUS STEPS H101054 SEALANT WASHER (24) 24
PERGOLA ASSEMBLY E1 STEP 16 H101107 TORX PAN HEAD H101053 STEEL WASHER 1/4-20X1 1/2" (24) (24) 6x20 PURLIN END - A4M01286 (24) 3/4"x1 5/8"x53 7/8" (20x40x1368) H101054 SEALANT WASHER (24) 25
PERGOLA ASSEMBLY STEP 17 H1 (32) HOLE COVER - A4M01352 26
PERGOLA ASSEMBLY STEP 18 H100120 SCREW CONCRETE ANCHOR (16) 1/4x2 27 H100630 WASHER FLAT BLK (16) 8x19
ELECTRICAL ENCLOSURE FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
