HILLSDALE & HAMPTON CABANA Model # 2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 2102477, 2102484, 2102491, 2102507, 2102514, 2102521, 2102538, 2102545, 2102552 Owner's Manual & Assembly Instructions 2102415 HILLSDALE CABANA (BROWN BAMBOO - CAST SLATE) MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 2102422 HILLSDALE CABANA (BROWN BAMBOO SPECTRUM INDIGO) 2102439 HILLSDALE CABANA (BROWN BAMBOO - CAST PUMICE) 2102446 HILLSDALE CABANA (BROWN BAMBOO CANVAS TE
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty OUTDOOR PATIO ITEMS THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands, including but not limited to, Adventure Playsets and Leisure Time Products.
Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason • Oil all metallic moving parts monthly during the usage period.
Owner’s Manual Assembly Tips & Tools Required ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Parts F1 D1 E1 F3 A2 When removing the parts from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
BEFORE YOU BEGIN THE ASSEMBLY OF YOUR BACKYARD DISCOVERY CABANA PERGOLA PLEASE USE THE TABLE BELOW TO ENSURE YOU RECEIVED ALL COMPONENTS NEEDED FOR THE ITEM # YOU PURCHASED. IF YOU ARE MISSING ANY CARTONS PLEASE CONTACT OUR CUSTOMER SERVICE TEAM AT 1-800-856-5424.
Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) A1 POST - A4M01305 A2 POST - A4M01306 A3 POST - A4M01307 B1 JOIST END - A4M01308 B2 JOIST END - A4M01309 B3 JOIST END - A4M01310 B4 JOIST END - A4M01311 C1 JOIST END - A4M01312 C2 JOIST END - A4M01313 C3 JOIST END - A4M01314 C4 JOIST END - A4M01315 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) (1) 1 3/8"x5 1/4"x56 3/8" (36x134x
Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) D1 JOIST - A4M01316 (2) 1 5/8"x3 1/8"x78" (40x80x1982) D2 JOIST - A4M01317 D3 JOIST - A4M01318 D4 JOIST - A4M01319 D5 JOIST - A4M01320 D6 JOIST - A4M01321 (2) 1 5/8"x3 1/8"x67 1/4" (40x80x1708) (2) 1 5/8"x3 1/8"x56 1/2" (40x80x1434) (2) 1 5/8"x3 1/8"x45 5/8" (40x80x1160) (2) 1 5/8"x3 1/8"x34 7/8" (40x80x886) (2) 1 5/8"x3 1/8"x24 1/8" (40x80x612) E1 PANEL RAIL - A4M01322 E2 PANEL RAIL - A4M01323 F1 BRACE -
Owner's Manual 9205628 - Parts Identification Metal Components (Not to Scale) G1 G2 SEAT SIDE - A4M01326 (1) 3 1/2"x25 3/4"x27 3/8" (90x653x696) SEAT SIDE - A4M01327 (1) 3 1/2"x25 3/4"x27 3/8" (90x653x696) J1 TABLE LEG - A4M01330 J2 TABLE LEG - A4M01331 J3 TABLE LEG - A4M01332 (1) 3"x3"x26 3/8" (75x75x669) (1) 3"x3"x26 3/8" (75x75x669) (1) 3"x3"x26 3/8" (75x75x669) K TABLE BRACE - A4M01333 (2) 1 5/8"x6 1/4"x22 7/8" (40x160x580) L TABLE TOP - A4M01334 (1) 4 3/8"x30 1/8"x30 1/8" (110x76
Owner's Manual 9205611 - Parts Identification Metal Components (Not to Scale) A1 POST - A4M01409 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) A2 POST - A4M01410 A3 POST - A4M01411 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) B1 JOIST END - A4M01308 (1) 1 3/8"x5 1/4"x56 3/8" (36x134x1432) B2 JOIST END - A4M01309 B3 JOIST END - A4M01310 B4 JOIST END - A4M01311 C1 JOIST END - A4M01312 C2 JOIST END - A4M01313 C3 JOIST END - A4M01314 C4 JOIST END - A4M
Owner's Manual 9205611 - Parts Identification Metal Components (Not to Scale) D1 JOIST - A4M01316 (2) 1 5/8"x3 1/8"x78" (40x80x1982) D2 JOIST - A4M01317 (2) 1 5/8"x3 1/8"x67 1/4" (40x80x1708) D3 JOIST - A4M01318 D4 JOIST - A4M01319 (2) 1 5/8"x3 1/8"x56 1/2" (40x80x1434) (2) 1 5/8"x3 1/8"x45 5/8" (40x80x1160) D5 JOIST - A4M01320 D6 JOIST - A4M01321 (2) 1 5/8"x3 1/8"x34 7/8" (40x80x886) (2) 1 5/8"x3 1/8"x24 1/8" (40x80x612) E1 PANEL RAIL - A4M01322 (4) 3 1/8"x4 3/4"x84 1/8" (80x122x2137)
Owner's Manual 9205628 - Parts Identification Hardware Components H101040 HEX PAN HEAD (186) M6x1x20 H101042 HEX PAN HEAD (38) M6x1x100 H101043 HEX SOCKET SCREW (26) M6x1x20 H101053 STEEL WASHER H101054 SEALANT WASHER (226) 6x20 (226) H101049 HEX PAN HEAD (4) M6x1x55 H101050 SCREW (9) 4.
Owner's Manual 9205611 - Parts Identification Hardware Components H101040 HEX PAN HEAD (86) M6x1x20 H101042 HEX PAN HEAD (38) M6x1x100 H101043 HEX SOCKET SCREW (26) M6x1x20 H101053 STEEL WASHER (122) 6x20 H101050 SCREW (9) 4.
Owner's Manual 9205628, 9205611 - Parts Identification Accessory Components (Not to Scale) M N1 POST FOOT COVER - A4M01335 (3) 3 1/8"x10 1/8"x10 1/8" (81x258x258) Q (24) (3) HOLE COVER - A4M01352 N2 POST FOOT - A4M01336 2 1/8"x7 7/8"x7 7/8" (54x201x201) FOOT PLASTIC PLATE - A6P00472 (3) 3/8"x7 5/8"x7 5/8" (11x195x195) 16
Owner's Manual 9205628 - Parts Identification Accessory Components (Not to Scale) 9205123 CAST PUMICE A6P00454 (2) A6P00455 SEAT CUSHION OR (4) BACK CUSHION 9205109 CAST SLATE A6P00392 (2) SEAT CUSHION OR A6P00393 (4) BACK CUSHION 9205116 SPECTRUM INDIGO A6P00394 (2) A6P00395 SEAT CUSHION OR (4) BACK CUSHION 9205130 CANVAS TERRACOTTA A6P00476 (2) A6P00477 (4) SEAT CUSHION 17 BACK CUSHION
Owner's Manual 9205628 - Parts Identification Accessory Components (Not to Scale) 9205321 9205314 OR A6P00411 (6) A6P00396 BROWN PEBBLES PANEL (6) OR 9205352 A6P00440 (6) BLACK BAMBOO PANEL 18 BROWN BAMBOO PANEL
CABANA ASSEMBLY B1 STEP 1 H101040 HEX PAN HEAD H101053 STEEL WASHER (5) M6x1x20 (5) 6x20 JOIST END - A4M01308 (1) 1 3/8"x5 1/4"x56 3/8" (36x134x1432) O SPLICE BRACKET - A4M01337 H101054 SEALANT WASHER (1) 1 3/8"x5 1/8"x19 5/8" (33x131x500) (5) 19
CABANA ASSEMBLY STEP 2 H101040 HEX PAN HEAD M6x1x20 (6) B2 H101053 STEEL WASHER (6) 6x20 JOIST END - A4M01309 (1) 1 3/8"x5 1/4"x50 5/8" (36x134x1286) H101054 SEALANT WASHER (6) 20
CABANA WITH SEATING ASSEMBLY STEP 3 FOR: 9205628 H101040 HEX PAN HEAD M6x1x20 (8) (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS A1 POST - A4M01305 F1 BRACE - A4M01324 A2 F2 BRACE - A4M01325 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) POST - A4M01306 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) (1) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) (1) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) 21 H101053 STEEL WASHER (8) 6x20 H101043 HEX SOCKET SCREW (8) M6x1x20 H101054 SEALANT WASHER (8)
CABANA WITHOUT SEATING ASSEMBLY STEP 3 FOR: 9205611 H101040 HEX PAN HEAD (8) M6x1x20 (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS A1 H101053 STEEL WASHER (8) 6x20 POST - A4M01409 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) F1 BRACE - A4M01408 (2) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) A2 H101043 HEX SOCKET SCREW M6x1x20 (8) H101054 SEALANT WASHER POST - A4M01410 (8) (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) 22
STEP 4 CABANA ASSEMBLY H101040 HEX PAN HEAD (4) M6x1x20 M POST FOOT COVER - A4M01335 (2) 3 1/8"x10 1/8"x10 1/8" (81x258x258) N1 H101053 STEEL WASHER (4) 6x20 POST FOOT - A4M01336 (2) 2 1/8"x7 7/8"x7 7/8" (54x201x201) H101054 SEALANT WASHER (4) 23
CABANA ASSEMBLY B3 STEP 5 H101040 HEX PAN HEAD M6x1x20 (5) JOIST END - A4M01310 (1) 1 3/8"x5 1/4"x56 3/8" (36x134x1432) O SPLICE BRACKET - A4M01337 H101053 STEEL WASHER (5) 6x20 H101054 SEALANT WASHER (1) 1 3/8"x5 1/8"x19 5/8" (33x131x500) (5) 24
CABANA ASSEMBLY STEP 6 H101040 HEX PAN HEAD (6) M6x1x20 B4 H101053 STEEL WASHER (6) 6x20 JOIST END - A4M01311 (1) 1 3/8"x5 1/4"x50 5/8" (36x134x1286) H101054 SEALANT WASHER (6) 25
CABANA WITH SEATING ASSEMBLY STEP 7 FOR: 9205628 (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS A3 POST - A4M01307 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) F1 BRACE - A4M01324 F2 BRACE - A4M01325 (1) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) M H101040 HEX PAN HEAD (10) M6x1x20 POST FOOT COVER - A4M01335 H101053 STEEL WASHER (10) 6x20 (1) 3 1/8"x10 1/8"x10 1/8" (81x258x258) N1 POST FOOT - A4M01336 (1) 2 1/8"x7 7/8"x7 7/8" (54x201x201) (1) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) 26 H101043 HEX SOCKET SCREW
CABANA WITHOUT SEATING ASSEMBLY STEP 7 FOR: 9205611 (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS A3 POST - A4M01411 (1) 5 1/2"x5 1/2"x87 1/2" (140x140x2223) F1 M H101040 HEX PAN HEAD (10) M6x1x20 POST FOOT COVER - A4M01335 (1) 3 1/8"x10 1/8"x10 1/8" (81x258x258) BRACE - A4M01408 (2) 3 1/8"x3 1/2"x84 1/8" (80x90x2137) H101053 STEEL WASHER (10) 6x20 N1 POST FOOT - A4M01336 (1) 2 1/8"x7 7/8"x7 7/8" (54x201x201) 27 H101043 HEX SOCKET SCREW M6x1x20 (8) H101054 SEALANT WASHER (10)
CABANA ASSEMBLY C4 STEP 8 JOIST END - A4M01315 H101040 HEX PAN HEAD (5) M6x1x20 (1) 2 5/8"x5 1/4"x63 1/8" (68x134x1604) O SPLICE BRACKET - A4M01337 H101053 STEEL WASHER (5) 6x20 H101054 SEALANT WASHER (1) 1 3/8"x5 1/8"x19 5/8" (33x131x500) (5) 28
CABANA ASSEMBLY STEP 9 H101040 HEX PAN HEAD (5) M6x1x20 C3 H101053 STEEL WASHER (5) 6x20 JOIST END - A4M01314 (1) 2 5/8"x5 1/4"x63 1/8" (68x134x1604) H101054 SEALANT WASHER (5) 29
CABANA ASSEMBLY STEP 10 H101040 HEX PAN HEAD M6x1x20 (4) H101053 STEEL WASHER (4) 6x20 (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS H101054 SEALANT WASHER (4) 30
CABANA ASSEMBLY C2 STEP 11 H101040 HEX PAN HEAD M6x1x20 (5) JOIST END - A4M01313 (1) 1 3/8"x5 1/4"x72 1/2" (36x134x1842) O SPLICE BRACKET - A4M01337 H101053 STEEL WASHER (5) 6x20 H101054 SEALANT WASHER (1) 1 3/8"x5 1/8"x19 5/8" (33x131x500) (5) 31
CABANA ASSEMBLY STEP 12 H101040 HEX PAN HEAD (5) M6x1x20 C1 H101053 STEEL WASHER (5) 6x20 JOIST END - A4M01312 (1) 1 3/8"x5 1/4"x72 1/2" (36x134x1842) H101054 SEALANT WASHER (5) 32
CABANA ASSEMBLY STEP 13 (1) JOIST ASSEMBLY - FROM PREVIOUS STEPS 33 H101043 HEX SOCKET SCREW (8) M6x1x20
CABANA ASSEMBLY N2 (3) STEP 14 FOOT PLASTIC PLATE - A6P00472 3/8"x7 5/8"x7 5/8" (11x195x195) 34
CABANA ASSEMBLY STEP 15 OR A6P00440 (6) BLACK BAMBOO PANEL A6P00396 (6) E2 BROWN BAMBOO PANEL PANEL RAIL - A4M01323 (8) 1 5/8"x4 3/4"x47 1/4" (40x122x1200) E1 PANEL RAIL - A4M01322 OR (4) 3 1/8"x4 3/4"x84 1/8" (80x122x2137) A6P00411 (6) BROWN PEBBLES PANEL COMPLETE THIS STEP TWICE.
CABANA ASSEMBLY STEP 16 H101050 SCREW (8) 4.8x32 COMPLETE THIS STEP TWICE.
CABANA ASSEMBLY STEP 17 H101040 HEX PAN HEAD M6x1x20 (16) H101053 STEEL WASHER (16) 6x20 H101054 SEALANT WASHER (2) PANEL ASSEMBLY - FROM PREVIOUS STEPS (16) 37
CABANA ASSEMBLY D1 STEP 18 JOIST - A4M01316 (2) 1 5/8"x3 1/8"x78" (40x80x1982) D2 JOIST - A4M01317 (2) 1 5/8"x3 1/8"x67 1/4" (40x80x1708) D3 JOIST - A4M01318 (2) 1 5/8"x3 1/8"x56 1/2" (40x80x1434) D4 JOIST - A4M01319 (2) 1 5/8"x3 1/8"x45 5/8" (40x80x1160) D5 H101042 HEX PAN HEAD H101053 STEEL WASHER (36) M6x1x100 (36) 6x20 JOIST - A4M01320 (2) 1 5/8"x3 1/8"x34 7/8" (40x80x886) H101054 SEALANT WASHER (36) D6 JOIST - A4M01321 (2) 1 5/8"x3 1/8"x24 1/8" (40x80x612) 38
CABANA ASSEMBLY Q (24) STEP 19 HOLE COVER - A4M01352 39
***ATTENTION!*** Owner's Manual PRODUCT IS FINISHED FOR CUSTOMERS ASSEMBLING CABANAS WITH FURNITURE: 2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 2102477, 2102484, 2102491, 2102507, 2102514, 2102521 CONTINUE ON TO NEXT STEP.
CABANA ASSEMBLY STEP 20 H101040 HEX PAN HEAD M6x1x20 (6) G1 SEAT SIDE - A4M01326 (1) 3 1/2"x25 3/4"x27 3/8" (90x653x696) G2 H101053 STEEL WASHER (6) 6x20 SEAT SIDE - A4M01327 (1) 3 1/2"x25 3/4"x27 3/8" (90x653x696) H101054 SEALANT WASHER (6) 41
CABANA ASSEMBLY J1 TABLE LEG - A4M01330 (1) 3"x3"x26 3/8" (75x75x669) J2 TABLE LEG - A4M01331 (1) 3"x3"x26 3/8" (75x75x669) STEP 21 J3 TABLE LEG - A4M01332 (1) 3"x3"x26 3/8" (75x75x669) H101040 HEX PAN HEAD M6x1x20 (12) H101053 STEEL WASHER (12) 6x20 K TABLE BRACE - A4M01333 (2) 1 5/8"x6 1/4"x22 7/8" (40x160x580) L TABLE TOP - A4M01334 (1) 4 3/8"x30 1/8"x30 1/8" (110x765x765) 42 H101054 SEALANT WASHER (12)
CABANA ASSEMBLY STEP 22 (1) TABLE ASSEMBLY - FROM PREVIOUS STEP 43 H101040 HEX PAN HEAD M6x1x20 (2) H101053 STEEL WASHER (6) 6x20 H101049 HEX PAN HEAD (4) M6x1x55 H101054 SEALANT WASHER (6)
CABANA ASSEMBLY STEP 23 H101040 HEX PAN HEAD M6x1x20 (8) H1 H101053 STEEL WASHER (8) 6x20 SEAT FRONT BRACE - A4M01328 (2) 1 5/8"x6 1/4"x57 1/2" (40x160x1460) H101054 SEALANT WASHER (8) 44
CABANA ASSEMBLY P STEP 24 SLAT BRACKET - A4M01338 H101040 HEX PAN HEAD M6x1x20 (48) (4) 2 1/4"x2 1/2"x57 1/4" (57x65x1455) I H101053 STEEL WASHER (48) 6x20 SEAT SLAT - A4M01329 (24) 3/4"x1 5/8"x25 3/8" (20x40x646) H101054 SEALANT WASHER (48) COMPLETE THIS STEP TWICE.
CABANA ASSEMBLY STEP 25 H101040 HEX PAN HEAD M6x1x20 (24) H101053 STEEL WASHER (24) 6x20 H101054 SEALANT WASHER (2) SLAT ASSEMBLY - FROM PREVIOUS STEP (24) 46
CABANA ASSEMBLY A6P00454 (2) A6P00392 SEAT CUSHION (2) (4) BACK CUSHION A6P00394 SEAT CUSHION OR A6P00455 STEP 26 (2) OR A6P00393 (4) (4) 47 (2) SEAT CUSHION OR A6P00395 BACK CUSHION A6P00476 SEAT CUSHION BACK CUSHION A6P00477 (4) BACK CUSHION
