4 x 10 SILVERTON PERGOLA Model # 1906525 Owner’s Manual & Assembly Instructions Before you begin MEDIA TER FOR QUICK & EASY ASSEMBLY HOURS DOWNLOAD THE FREE APP 8 TE IN average 2 person assembly time MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 assembly time may vary based on skill level FIND 3D INSTRUCTIONS FOR THIS PRODUCT IN For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 or visit www.backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason • Requires two or more people to assemble safely period. • Check for underground utilities before digging or • Check all coverings for bolts and sharp edges twice driving stakes into the ground.
Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it. About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. 1/8” Proper Hardware Assembly Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut. Turn clockwise to thread into T-nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood E1 E2 F1 F2 G1 G2 When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Tools Required for Installation: Owner’s Manual Tools Required for Installation (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Owner’s Manual Basic Setup Tools Required Dimensions for&Installation Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly.
Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required. This will aid in identifying the part for assembly and (or) customer service issues.
Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required. This will aid in identifying the part for assembly and (or) customer service issues.
Important Note: Backyard Discovery recommends taking all the hardware out of the box and arranging them by type before you begin assembly. This will allow for faster assembly and easy identification of any hardware that may be missing or damaged so they can be replaced before assembly.
Important Note: Backyard Discovery recommends taking all the hardware out of the box and arranging them by type before you begin assembly. This will allow for faster assembly and easy identification of any hardware that may be missing or damaged so they can be replaced before assembly.
Parts Identification Accessories (NOT TO SCALE) (4) HT - FOOT 142 SQUARE POST - A100029 (1) - BYD ID TAG (SMALL) WITHOUT AGES - A100241 (1) STAIN MARKER - BW-2UV - A6P00173 (1) - "A" REVISION TAG - A100314 (1) PERGOLA ELECTRICAL KIT - A6P00265 (4) (2) - 1" ANGLE BRACKET - A4M00987 15 - 90° L-BRACKET - BLK - A4M00555
Z1 - JOIST - W4L11725 (4) 1 3/8"x6 1/4"x96 1/8" (36x157x2443) STEP 1 COMPLETE THIS STEP TWICE TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 5 (12) BOLT WH 5/16x1 BLK (12) H100468 NUT BARREL WH 5/16x7/8 BLK H100192 (12) WASHER LOCK EXT 12x19 BLK H100199 WASHER LOCK EXT 8x19 BLK H100198 BOLT WH 5/16x1 BLK (6 PLCS) WASHER LOCK EXT 8x19 BLK (6 PLCS) WASHER LOCK EXT 12x19 BLK (6 PLCS) Z1 NUT BARREL WH 5/16x7/8 (6 PLCS) Z1 16 (12)
Z2 - JOIST - W4L11728 (6) 1 3/8"x6 1/4"x96 1/8" (36x157x2443) STEP 2 COMPLETE THIS STEP THREE TIMES WASHER LOCK EXT 12x19 BLK (6 PLCS) NUT BARREL WH 5/16x7/8 (6 PLCS) (18) BOLT WH 5/16x1 BLK (18) H100468 NUT BARREL WH 5/16x7/8 BLK H100192 (18) WASHER LOCK EXT 12x19 BLK H100199 WASHER LOCK EXT 8x19 BLK H100198 WASHER LOCK EXT 8x19 BLK (6 PLCS) BOLT WH 5/16x1 BLK (6 PLCS) Z2 Z2 17 (18)
D2 - JOIST - W4L11724 (2) 1 3/8"x5 1/4"x87 3/4" (36x134x2228) D3 - JOIST - W4L11723 D6 - LONG ANGLE BRACE - W4L11726 (4) 1 3/8"x5 1/4"x27 1/2" (36x134x700) (4) 1 3/8"x5 1/4"x36 3/4" (36x134x933) COMPLETE THIS STEP TWICE STEP 3 (16) BOLT WH 5/16x2-1/4 BLK H100205 (16) WASHER LOCK EXT 12x19 BLK H100199 D3 (16) NUT BARREL WH 5/16x7/8 BLK H100192 D2 (16) WASHER LOCK EXT 8x19 BLK H100198 D6 D3 NUT BARREL WH 5/16x7/8 (8 PLCS) WASHER LOCK EXT 12x19 BLK (8 PLCS) D6 BOLT WH 5/16x2-1/4 BLK (8 PLCS)
(1) PT1 - PERGOLA POST - W2A02730 5 1/2"x5 1/2"x89 9/16"(140x140x2275) D5 - SHORT ANGLE BRACE - W4L11727 1 7/16"x5 1/4"x33 5/8" (36x134x854) (2) PT2 - PERGOLA POST - W2A02561 (1) 5 1/2"x5 1/2"x89 9/16"(140x140x2275) D4 - JOIST - W4L11722 (1) 1 3/8"x5 1/4"x96" (36x134x2438) STEP 4 11 9 12 10 13 11 14 12 15 13 (4) 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 3 1 1 22 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
D5 - SHORT ANGLE BRACE - W4L11727 (2) 1 7/16"x5 1/4"x33 5/8" (36x134x854) PT3 - PERGOLA POST - W2A02731 (1) 5 1/2"x5 1/2"x89 9/16"(140x140x2275) D4 - JOIST - W4L11722 (1) 1 3/8"x5 1/4"x96" (36x134x2438) PT4 - PERGOLA POST - W2A02562 (1) 5 1/2"x5 1/2"x89 9/16"(140x140x2275) STEP 5 BOLT WH 5/16X6 BLK H100363 (2) 11 9 12 10 13 11 14 12 15 13 (4) 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 1 1 22 23 22 21 20 19 18 17
(2) JOIST ASSEMBLY FROM STEP 3 STEP 6 (4) BOLT WH 5/16X6 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS) NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) (4) (4) LAG SCREW WH 5/16x3 1/2 BLK H100482 NUT BARREL WH 5/16x1-1/2 BLK H100193 WASHER LOCK EXT 8x19 BLK (4 PLCS) LAG SCREW WH 5/16x3-1/2 BLK (4 PLCS) 11 9 12 10 13 11 14 12 15 13 JOIST ASSEMBLY FROM STEP 3 (2 PLCS) 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! 21 20 17 18 19 13 14 15 16 4 5 6 7 8 9 10
(2) ARCH JOIST ASSEMBLY FROM STEP 1 F1 - SPACER - W4L11730 (4) 1 3/8"x2"x5 1/2" (36x50x140) STEP 7 NUT BARREL WH 5/16x1 1/2 (8 PLCS) WASHER LOCK EXT 12x19 BLK (8 PLCS) NOTE & ALIGN PILOT HOLES (8) WASHER LOCK EXT 8x19 BLK H100198 (8) WASHER LOCK EXT 12x19 BLK H100199 F1 WASHER LOCK EXT 8x19 BLK (8 PLCS) BOLT WH 5/16x7-1/4 BLK (8 PLCS) (8) F1 NUT BARREL WH 5/16x1-1/2 BLK H100193 ARCH JOIST ASSEMBLY (8) BOLT WH 5/16x7-1/4 BLK H100196 F1 F1 ARCH JOIST ASSEMBLY 22
(4) - 1" ANGLE BRACKET - A4M00987 STEP 8 (40) SCREW PWH 8x1-1/4 BLK H100536 SCREW PWH 8x1-1/4 BLK (40 PLCS) 1" ANGLE BRACKET NOTE: BRACKET SHOULD BE CENTERED OVER JOINT AS SHOWN 1" ANGLE BRACKET 1" ANGLE BRACKET 1" ANGLE BRACKET 23
(3) CENTER ARCH JOIST ASSEMBLY FROM STEP 2 STEP 9 NOTE PILOT HOLES.
D1 - JOIST - W4L11729 (10) 1 3/8"x5 1/4"x114" (36x134x2895) STEP 10 WASHER LOCK EXT 8x19 BLK (50 PLCS) (44) LAG SCREW WH 5/16x5-1/2 BLK H100204 (50) WASHER LOCK EXT 8x19 BLK H100198 LAG SCREW WH 5/16x5-1/2 BLK (44 PLCS) LAG SCREW WH 5/16x8 BLK (3 PLCS) LAG SCREW WH 5/16x8 BLK (3 PLCS) D1 D1 25 (6) LAG SCREW WH 5/16x8 BLK H100766
WP1 - WALL PANEL - W2A02565 (1) 2 1/2"x15 15/16"x84 7/8" (65x405x2156) STEP 11 (8) LAG SCREW WH 1/4x1-1/2 BLK H100403 LINE UP PILOT HOLES IN PANEL WITH PILOT HOLES IN POST AND ATTACH.
F2 - TABLE BRACE - W4L12246 (1) 1 3/8"x2 3/8"x11 7/8" (36x60x303) F4 - TABLE BRACE - W4L12325 (1) 1 3/8"x2 3/8"x11 7/8" (36x60x303) STEP 12 (2) LAG SCREW WH 1/4x2-1/2 BLK H100456 (2) WASHER LOCK EXT 6x15 BLK H100405 NOTE PILOT HOLE.
- OUTER TABLE TOP ASSEMBLY - W2A02563 (1) TT2 2 3/8"x14 5/16"x84 7/8" (60x364x2156) STEP 13 (2) LAG SCREW WH 1/4x4 BLK (2 PLCS) (2) WASHER LOCK EXT 6x15 BLK (2 PLCS) LAG SCREW WH 1/4x4 BLK H100564 LAG SCREW WH 1/4x2-1/2 BLK H100456 (4) WASHER LOCK EXT 6x15 BLK H100405 WASHER LOCK EXT 6x15 BLK (2 PLCS) LAG SCREW WH 1/4x2-1/2 BLK (2 PLCS) TT2 28
F3 - TABLE BRACE - W4L12249 (2) 1 3/8"x2 3/8"x12 13/16" (36x60x325) STEP 14 (2) LAG SCREW WH 1/4x2-1/2 BLK H100456 (2) WASHER LOCK EXT 6x15 BLK H100405 NOTE PILOT HOLE.
- INSIDE TABLE TOP ASSEMBLY - W2A02564 (1) TT1 2 3/8"x13 3/8"x84 7/8" (60x340x2156) STEP 15 (2) (2) (8) LAG SCREW WH 1/4x4 BLK H100564 LAG SCREW WH 1/4x2-1/2 BLK H100456 (4) WASHER LOCK EXT 6x15 BLK H100405 SCREW PFH 8X1-1/2 BLK H100200 TT1 SCREW PFH 8X1-1/2 BLK (8 PLCS) LAG SCREW WH 1/4x4 BLK (2 PLCS) WASHER LOCK EXT 6x15 BLK (2 PLCS) WASHER LOCK EXT 6x15 BLK (2 PLCS) LAG SCREW WH 1/4x2-1/2 BLK (2 PLCS) 30
G1 - TABLE BRACE - W4L12247 (3) 1"x5 1/4"x16 5/8" (24x134x423) STEP 16 SCREW PFH 8X1-1/2 BLK (9 PLCS) BOLT WH 1/4x2-1/4 BLK H100567 (3) WASHER LOCK EXT 6x15 BLK H100405 SCREW PFH 8X1-1/2 BLK H100200 (3) T-NUT 1/4 BLK H100398 (3) (9) BOLT WH 1/4x2 1/4 BLK (3 PLCS) WASHER LOCK EXT 6x15 BLK (3 PLCS) NOTE PILOT HOLE T-NUT 1/4 BLK (3 PLCS) G1 31 G1 G1
G2 - TABLE BRACE - W4L12248 (3) 1"x5 1/4"x16 5/8" (24x134x423) STEP 17 (3) BOLT WH 1/4x2-1/4 BLK H100567 (3) T-NUT 1/4 BLK H100398 SCREW PFH 8X1-1/2 BLK (9 PLCS) NOTE PILOT HOLE BOLT WH 1/4x2 1/4 BLK (3 PLCS) T-NUT 1/4 BLK (3 PLCS) WASHER LOCK EXT 6x15 BLK (3 PLCS) G2 32 G2 G2 (3) (9) WASHER LOCK EXT 6x15 BLK H100405 SCREW PFH 8X1-1/2 BLK H100200
(1) (1) - "A" REVISION TAG - A100314 - BYD ID TAG (SMALL) WITHOUT AGES - A100241 STEP 18 LEFT SIDE (4) SCREW PWH 8x3/4 BLK (2 PLCS) "A" REVISION TAG 3 7/8 in [100 mm] RIGHT SIDE SCREW PWH 8x3/4 BLK (2 PLCS) 5 1/2 in [138 mm] BYD ID TAG (SMALL) WITHOUT AGES 33 SCREW PWH 8x3/4 BLK H100392
(4) HT - FOOT 142 SQUARE POST - A100029 STEP 19 DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST.
STEP 20 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT.
STEP 21 MOVE THE PERGOLA ASIDE. PLACE EACH FOOT INSIDE OF THE LINES DRAWN IN THE PREVIOUS STEP. USING A 3/16" CONCRETE DRILL BIT, PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD. NEXT, USE THE 1/4"x2" CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
STEP 22 MOVE THE PERGOLA BACK IN TO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT.
D7 - CORD COVER - W4L12268 (1) 1"x5 1/4"x51 5/8" (24x134x1310) (1) PERGOLA ELECTRICAL KIT - A6P00265 STEP 23 PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE D7 CORD COVER, AS SHOWN.
(2) STEP 24 - 90° L-BRACKET - BLK - A4M00555 PLACE L-BRACKETS NEXT TO THE CENTER BOLT AND MOUNT AS SHOWN.
