Hydra 1000 Speed Fastening® Systems Part Number: MA30124 1 Head Hydra 1000 Part Number: MA30124 Year of Construction: 2007 Customer: Various Manufacturer: 87 Disco Road Rexdale, Ontario Canada M9W 1M3 Phone: Fax: Homepage: 416 679 0622 416 679 0678 http://www.avdel-global.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 Table of Contents 1 Symbols 2 Safety Instructions 3 General Liability 4 Manufacturing Contact 5 Operating Instructions 6 Nose Equipment 7 Speed fastening Tool Assembly 8 Priming 9 Preventative Maintenance 10 Troubleshooting Guide 11 Transportation and Storage 12 Waste Disposal 13 Recommended Spare Parts List 14 Additional Information
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 1) Symbols The following signs may be used in this instruction manual: Important notice Warning notice Eye protection must be worn Safety gloves should be worn for jobs involving sharp-edged work pieces Lock-out/tag-out before working Disconnect power supply before servicing Danger, pinch point Recycle every component possible Do not put in domestic waste ▲= Safety signs in accordance with Council Directive 92/58/EEC annex 2 of 24 June 1992
Hydra 1000 Speed Fastening® System Part Number: MA30124 2) Safety Instructions The following safety guidelines should be adhered to by anyone operating the MA30124 Speed Fastening System machine. 1 Operation of the machine is restricted for its intended and designed use with approved Avdel fasteners. 2 It is recommended that eye protection be worn while operating the machine. 3 Safety gloves should be worn for jobs involving sharp-edged work pieces.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 3) General Liability Claims under warranty and liability for personal injury and material damage are excluded if such claims are due to one or more of the following causes: - The machine is not being used for its intended purpose. - Incorrect installation, commissioning, operation and maintenance of the machine.
Hydra 1000 Speed Fastening® System Part Number: MA30124 4) Manufacturing Contact Information The manufacturer of the machine is: Avdel Canada, a Division of Acument Canada Ltd., 87 Disco Road Rexdale, Ontario Canada M9W 1M3 Phone: 416-679-0622 Fax: 416-679-0678 Copyrights Avdel retains the copyright ©privileges of this instruction manual. This instruction manual is intended solely for the owner and his or her staff.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 5) Operating Instructions 5.1) Machine Start-up The following instructions should be followed during machine start up. 1. Place Speed fastening Unit in the assembly location. 2. Connect main air supply (3/8” min inlet size). 80-90 PSI 3. Tool should be supplied with clean, dry air only. 5.2) Machine Operation The following instructions should be followed when operating the machine. 1. Raise Eye Guard to disengage tails jaws. 2.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 6) Nose Equipment See attached guide in Additional information.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 7.1) Dismantling Tool DISMANTLE TAIL JAWS •With the aid of Spanners 7900-0522, remove adaptor (24) and ‘Tail Jaw Assembly’ from Tail Jaw Housing (42). The Turret Jaws (19) will be exposed. Care should be taken not to misplace the Jaws (19). •Clean and inspect Jaw Housing (45). It will be necessary to remove Jaw Housing only if damaged. To remove Jaw Housing (45) use Jaw Housing Key 7900-0194 and Spanners 7900-0522.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 7.3) BOOSTER MAINTENANCE Instructions • The Booster 07005-00514 requires little or no maintenance under normal conditions • The MPO 30 Hydraulic Oil in Reservoir should be changed periodically if it looks Cloudy or Grey • Seal Kit 07005-01096 is available from Avdel. 8) Priming PRIMING Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 8.2) Priming Instructions PRIMING HYDRAULIC SYSTEM It is essential for the satisfactory working of the pulling module(s) that there is no air present in the hydraulic system. The removal of all air from the system is referred to as priming.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 9) Preventative Maintenance Prescribed Action Inspect mandrels for excessive wear and straightness. Discard if worn or bent. Inspect Follower springs for wear/damage. Discard if worn or bent. Inspect mechanical cursor. Clean and lightly oil. Inspect Hydraulic Fittings for oil leaks. Inspect air cylinders, valves, airlines, and connections for leaks. Visually inspect all aspects of tooling for wear and/or damage. Replace or repair as required.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 10) Troubleshooting Guide Fault Excessive Tail Jaw Wear Possible Cure • • • Mandrel Slipping in Tail Jaws • • • • Double Feeding Not Feeding Rivets • • • • • Incomplete stroke of module • • • • • Ensure correct nose equipment has been selected for the fastener and hole combination Check for air leaks and ensure correct air pressure and volume is available Ensure correct rivet has been selected for the grip range being fastened Check for wear
Hydra 1000 Speed Fastening® System Part Number: MA30124 11) Transport and Storage Transportation Data The machine’s dimensions and weight can be found under machine technical specifications. Loading and unloading Do not tilt the machine during transport, loading and unloading. Observe the laws and instructions valid for your country when transporting hazardous substances.
Hydra 1000 Speed Fastening® System Part Number: MA30124 12) Waste Disposal For any kind of waste disposal, please observe the applicable national laws and regulations. Please consider the following. Recycle every component possible Do not put batteries in domestic waste WASTE DISPOSAL The various components of the machine must be disposed of separately. First remove fuel and oil from the machine. Hydraulic oil presents a hazard to ground water.
Hydra 1000 Speed Fastening® System Part Number: MA30124 13) Recommended Spare Parts List Item AVDEL # Description Rec.
Hydra 1000 Speed Fastening® System Part Number: MA30124 14) Additional Information List 1. Maintenance and Repair The machine must be secured against being switched back on before any maintenance or repair work is carried out! (E.g. locked out) Specialized and trained staff must do maintenance or repair work! 2.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 Choosing a Nose Jaw Assembly 1. List the name, size and material of the fastener to be placed. 2. Look for this fastener in the first column of the nose jaw selection tables listed below. Use the appropriate table for imperial or metric units. 3. Looking right across the table take note of which nose jaws are available. ONLY those shown are available. 4.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 Mandrels and mandrel follower springs (see illustration above) need to be selected to suit the fastener type and size as well as the size of the hole in the application. Use of the wrong mandrel could increase the risk of breakage and wear of the mandrel head. Feeding problems could occur if the wrong mandrel follower spring is used. IMPORTANT READ THE SAFETY INSTRUCTIONS CAREFULLY.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 The tables below list the part numbers for all mandrels and mandrel follower springs per fastener group of fasteners, i.e. Chobert® and Grovit ® While fastener sizes are always shown in their specific units, each table has been produced twice to offer dimensions in imperial and metric. These “Mandrel Selection” tables cross reference with the “Nose Jaw Selection” tables listed above through the “Ref No.” column.
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 Choosing a Mandrel
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 below
Hydra 1000 Speed Fastening® Systems Part Number: MA30124
Hydra 1000 Speed Fastening® Systems Part Number: MA30124 3.
