Product Manual

2022 2096 26 43
Instruction book
Unload mechanism
The pilot valve is equipped with a hand-operated unload mechanism: by turning the red handle (1) 90
degrees, the plunger of the valve will be lifted, releasing the spring force. The air pressure from the
pulsation dampers will force down unloader plunger (8) and the compressor will run unloaded. By turning
handle (1) 90 degrees further, the plunger returns to its original position so that the pilot valve will again
unload and load the compressor at the pre-set pressures.
Setting of the pilot valve
The maximum pressure is controlled by adjusting screw (2):
1. Loosen handle (1) and the two nuts (3).
2. Turn the adjusting screw (2) clockwise to increase the maximum pressure.
3. The pressure difference can be increased by removing one or more shims (4).
4. Fit the two nuts (3) and handle (1) in their original position.
6.5 Pressure relief valve
Replace the valve if it does not open at the correct pressure. No adjustment is allowed.
Testing: Testing as described below shall only be carried out by competent personnel.
If pressure relief valve is not used for longer than 6 months, pr
essurize for 4h to have working
pressure.
Testing
1. Close the air outlet valve, depressurize and disconnect the hose or pipe from the valve.
2. Start the compressor and run it until it stops automatically.
3. Switch off the voltage.
Remove the cover from the air pressure switch and, with the air receiver now under pressure, turn the
adjusting screw one turn clockwise to increase the stopping pressure Adjustment of MDR4S pressure
switch and Adjustment of MRD3 pressure switch. Reinstall the cover.
4. Switch on the voltage, slightly open the outlet valve and start the compressor.
5. Gradually close the outlet valve while checking the air pressure gauge. If the pressure relief valve has
not opened at the pressure specified in Compressor data, it must be replaced by a new one. If the
compressor unloads before the specified opening pressure is reached, repeat the procedure as
mentioned from step 3.
6. Readjust the unloading pressure as described in sections Adjustment of MDR4S pressure switch and
Adjustment of MRD3 pressure switch.
7. Reconnect the hose or pipe to the closed air outlet valve.
Testing on Contractor units
1. Close the air outlet valves, depressurize and disconnect the hoses from the valves.
2. Loosen the red handle of the pilot valve (1) and the two nuts (3).
3. Open outlet valve a fraction. Start the compressor.
4. Gradually turn adjusting screw (2) clockwise while checking pressure gauge. If the pressure relief
valve has not opened at the pressure specified in Compressor data, it must be replaced by a new
one.
5. Readjust the normal working pressure after testing. Consult section Adjustment of pilot valve.
6. Fit nuts (3) and handle (1) in their original positions.