ReadySystem™ 1U Users Guide P/N 5001791A Revision B
Notice Page NOTICE No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Ampro Computers, Incorporated.
Contents Chapter 1 Setting Up the ReadySystem 1U .................................................................................. 1 About the ReadySystem 1U............................................................................................................... 1 Using this Guide ................................................................................................................................. 1 Requirements...............................................................................
Contents Figure 2-1. Removing Compact Flash Protective Cover ...................................................................8 Figure 2-2. Installing Compact Flash Card ........................................................................................9 Figure 2-3. Removing ReadySystem Top Cover.............................................................................11 Figure 2-4. Removing USB Connectors ..........................................................................................
Chapter 1 Setting Up the ReadySystem 1U About the ReadySystem 1U The ReadySystem™ products are intended for users of turn-key embedded systems, who prefer long lifecycle, configuration controlled computers over desktop grade systems with frequently changing motherboards. ReadySystem models feature the ReadyBoard single board computer (SBC), from the 400 MHz Intel Celeron® CPU to the Intel 1.4 GHz Pentium® M 738 CPU.
Chapter 1 Setting Up the ReadySystem 1U What’s in the Box The Contents List identifies items in the shipping container of the ReadySystem 1U QuickStart Kit. Production quantities of the ReadySystem 1U, except for the first of multiple boxes, may not contain all of the optional items listed for the QuickStart Kit, but all boxes will have the standard items such as the mounting hardware and the PS/2 Y-cable.
Chapter 1 Setting Up the ReadySystem 1U Setting Up the Workspace CAUTION To prevent damage to the ReadySystem 1U, ensure there is sufficient clearance around the air vents for unrestricted airflow. The air temperature inside the enclosure could rise above the specified operating temperature limits if the airflow through the vents is restricted.
Chapter 1 Setting Up the ReadySystem 1U Connecting the Peripherals • This includes the Y-cable for the PS/2 keyboard & mouse. 7) Connect the Y-cable and the respective peripheral cables/ devices Refer to Figure 1-3 and Table 1-1 for location and description of the connectors and controls. • Connect the PS/2 Keyboard & Mouse Y-cable assembly to the Keyboard/Mouse port on the ReadySystem 1U I/O Panel. See Figure 1-3.
Chapter 1 Setting Up the ReadySystem 1U Table 1-1. I/O Panel Connectors, Controls, and Indicators Control/Connector Description Power Switch This momentary push button Power Switch controls DC power and has an internal 2-wire cable, 5-pin connector attached to the ReadyBoard. DC IN This 2-pin coaxial connector is connected to the internal DC regulator and accepts 12 VDC or 24 VDC +/- 5% from an AC-to-DC converter (Brick power supply) or a customer provided DC power supply with compatible cord.
Chapter 1 Setting Up the ReadySystem 1U Applying Power to the ReadySystem 1U 8) Power up the ReadySystem 1U • Connect the DC power adapter or customer supplied DC supply into DC IN jack of ReadySystem 1U. See Figure 1-3. NOTE Turn Ring CW Power supplied to the unit must be within the allowed +12VDC +/- 5% or +24VDC +/-5%. Failure to provide proper power may damage the system and void the warranty. • Plug the CRT monitor’s power cord into an AC outlet, and turn on the monitor. See Figure 1-3.
Chapter 2 Installing ReadySystem 1U Options The procedures in this chapter describe how to install or remove the ReadySystem 1U supported options. This includes removing/installing the compact flash card and its cover, as well as removing the ReadyBoard model SBC from the ReadySystem 1U enclosure and removing/installing memory.
Chapter 2 Installing ReadySystem 1U Options CAUTION To prevent damage to the ReadyBoard or the compact flash card, ensure you discharge yourself and follow good Electrostatic Discharge principals before touching components. The ReadyBoard and the compact flash card are sensitive to static electricity and easily can be damaged by improper handling. Do the following when handling either one: Always use an anti-static wrist/ankle strap and a grounding mat.
Chapter 2 Installing ReadySystem 1U Options 8. Push the compact flash card into the opening until it firmly seats into the socket and mates with the pins. See Figure 2-2. RdySy1U_06a Lip or Catch Edge Keyed Slots (2) Pin-1 Indicator Figure 2-2. Installing Compact Flash Card 9. If your application or environment requires protection of the compact flash card, for security or EMI protection, you can re-install the protective cover over the compact flash card. See Figure 2-1.
Chapter 2 Installing ReadySystem 1U Options ReadySystem 1U Disassembly/Re-Assembly Accessing the bottom of the ReadyBoard, where the SODIMM memory is installed, requires removing the ReadyBoard from the ReadySystem 1U enclosure. The following procedures described how to remove and re-install the ReadyBoard into the ReadySystem 1U enclosure. NOTE Some of the cables or components, including the ReadyBoard, may not be shown in the following figures to simplify the figure and improve clarity.
Chapter 2 Installing ReadySystem 1U Options Remove Top Cover RdySy1U_07ab M3x0.5 Screws (6) Figure 2-3. Removing ReadySystem Top Cover 5. If necessary, remove or loosen the four screws holding the two USB cables (USB 2 & USB 3) to the enclosure I/O Panel. See Figure 2-4. You might be able to just loosen the two USB connectors (USB 2 & USB 3) to free the ReadyBoard from the enclosure because of the tight fit between the two USB connectors and the tops of the Ethernet ports.
Chapter 2 Installing ReadySystem 1U Options 7. Disconnect all of the remaining cables from the ReadyBoard, before continuing. See Figures 2-4, 2-5, and 2-6. To remove the ReadyBoard from the enclosure with greater freedom, you may find it necessary to disconnect any cables between the +5 volt regulator and the internal parts of the ReadySystem. Refer also to the respective ReadyBoard QuickStart Guide for more cable removal information. 8.
Chapter 2 Installing ReadySystem 1U Options 2. Disconnect the coaxial power cable from the DC IN connector of the I/O panel. 3. Remove any of the six screws still holding the top cover to the ReadySystem. See Figure 2-3. 4. Slide the top cover to the rear and lift it up and away from the ReadySystem. Set aside the top cover for later re-installation. 5. If you have not made the necessary changes to the ReadyBoard, including changing the SODIMM, do so now before continuing.
Chapter 2 Installing ReadySystem 1U Options 7. Position the ReadyBoard near the eight standoffs on the enclosure base at about a 10° angle to the mounting surface. See Figures 2-7 and 2-8. 8. Insert the ReadyBoard and its LAN connectors just under the lip of the LAN port on the enclosure wall, behind the I/O panel. See Figure 2-7. 9. Slowly work the ReadyBoard into place, inserting the I/O connectors and LEDs into the respective openings on the I/O Panel.
Chapter 2 Installing ReadySystem 1U Options 10. Insert eight M30.5, 6mm screws with washers into the standoffs on the enclosure floor. See Figure 2-8. Connecting the Power Cables When connecting the cables, refer to the pin-1 designations shown in Figure 2-10. Pin-1 is shown as a black pin (round or square) at the connectors and jumpers, unless otherwise noted. If you desire more installation information than is provided in this guide refer to the ReadyBoard model QuickStart Guide or Reference Manual.
Chapter 2 Installing ReadySystem 1U Options Serial B (J3A/B) Serial B (J3) RS485 Termination CPU Fan (J1) (COM3 & 4) GPIO (J2) (JP6, COM3 & 4) TFT/LCD Clock (JP1) J1 Serial A (J5A/B) (COM1 & 2) J3 3 2 JP6 U2 U12 U1 J2 4 Q11 J4 1 Power In (J4) JP1 U32 LCD Voltage Setting (JP2) J5 U3 U4 LVDS (J7) Power-On Header (J6) J6 J26 D1 JP2 Y1 CRT (J8) (VGA) RdySy1U_14a J7 U5 U6 J8 U33 LCD (J9) J13 J9 U7 U8 J12 Ethernet 1 (J10) J10 J14 PC/104 (J13A/B J14A/B) Lithium Battery (
Chapter 2 Installing ReadySystem 1U Options Power Switch Cable to ReadyBoard Enclosure Fan Cable Power In Cable to ReadyBoard RdySy1U_15a Power On Cable to ReadyBoard DC In Cable to Regulator Board +5VDC Regulator Board Figure 2-11. Installing Power Cables Connecting the Remaining Cables The following procedure describes how to install the remaining cables to the ReadyBoard.
Chapter 2 Installing ReadySystem 1U Options 4. Connect the IDE cable to the IDE connector (J22). See Figures 2-9, 2-10, and 2-12. ♦ If you did not disconnect the IDE cable from the hard disk drive earlier, just connect the free end of the IDE cable to the IDE connector (J22) on the ReadyBoard. ♦ If you also disconnected the IDE cable from the hard disk drive (HDD) earlier, then reconnect it to the IDE connector on the HDD.
Chapter 2 Installing ReadySystem 1U Options Memory Installation The ReadyBoard model uses a single SODIMM socket available on the underside of the board. The ReadyBoard SBC must be removed from the ReadySystem 1U enclosure to remove or install the single SODIMM. NOTE Refer to the specific ReadyBoard model QuickStart Guide or Reference Manual for SODIMM installation recommendations. Tools Required Use an anti-static service kit (or the equivalent) to remove or install the SODIMM.
Chapter 2 Installing ReadySystem 1U Options CAUTION To prevent damage to the SODIMM, do not touch the SODIMM until you have discharged yourself and followed good Electrostatic Discharge principals. The SODIMMs are sensitive to static electricity and can be easily damaged by improper handling. Do the following when handling a SODIMM: Use an anti-static wrist/ankle strap and a grounding mat connected to ground. Leave the SODIMM in the anti-static bag until you are ready to install it.
Chapter 2 Installing ReadySystem 1U Options Installing the SODIMM If you want to install a larger size SODIMM or replace the existing SODIMM, refer to the following procedure. 1. Prepare the ReadyBoard model for SODIMM installation: ♦ If the ReadyBoard model is already prepared for SODIMM installation, with the ReadyBoard removed from the ReadySystem enclosure, skip to Step 7. If the SODIMM socket is empty, skip to Step 9. ♦ If the ReadySystem has power applied and operating, continue with next step.
Chapter 2 Installing ReadySystem 1U Options 11. Insert the SODIMM into the socket at a 45° angle to the bottom of the ReadyBoard model with the components facing up. See Figure 2-14. The SODIMM card edge and socket are keyed to install into the socket in only one direction. SODIMM Socket (DIMM1) SODIMM RdySy1U_21a 45° Angle Retaining Latches Alignment Notch Figure 2-14. Installing SODIMM into Socket 12. Press the edges of the SODIMM down between the latches, until the latches snap into place.
Appendix A Technical Support Ampro Computers, Inc. provides a number of methods for contacting Technical Support listed in the Table A-1 below. Requests for support through the Virtual Technician are given the highest priority, and usually will be addressed within one working day. • Ampro Virtual Technician – This is a comprehensive support center designed to meet all your technical needs. This service is free and available 24 hours a day through the Ampro web site at http://ampro.custhelp.com.
Appendix A 24 Technical Support Users Guide ReadySystem 1U
Appendix B System Overview This system overview presents general information about the ReadySystem 1U enclosure (ReadyBox 1U) and the EPIC Architecture.
Appendix B System Overview • Mechanical ♦ Flexible mounting – benchtop (surface) ♦ Rack mounting (optional) ♦ All cabling provided internally • Certification ♦ Designed for EMI standards ♦ Designed for UL/CSA/CE approval (depends on the exact system assembled) • Power ♦ AC to DC power adapter (optional) ♦ Power On/Off switch ♦ DC power screw-type coaxial input connector ReadyBox 1U Top Cover Momentary Power Switch Connectors with Internal Cables for ReadyBoard Headers ReadyBox 1U I/O Pa
System Overview RdyBx1U_02a Appendix B Figure B-2. Optional Rack-Mount Hardware (Installed) I/O Panel Description Table B-1 describes the connectors or controls on the I/O panel provided with the ReadyBox 1U shown in Figure B-3. Table B-1. Installed Connectors or Controls Control/Connector Description Power Switch This momentary push button Power Switch controls DC power and has an internal cable and connector.
Appendix B System Overview Momentary Power Switch Audio Connectors COM 2 MIC COM 1 LINE IN LINE OUT USB2 and USB3 USB2 DC IN USB3 RESET POWER HDD COMPACT FLASH RdyBx1U_03a CRT Figure B-3. I/O Panel Controls and Connectors (Front view) Table B-2 describes the I/O panel access openings for connector, control, or indicators provided with the ReadyBoard SBC shown in Figure B-4. Table B-2.
Appendix B System Overview COM 2 MIC LINE IN LINE OUT USB2 USB3 Power LED COM 1 CRT RESET POWER HDD IDE Activity LED COMPACT FLASH LAN1/ LAN2 Keyboard/ Mouse Reset Switch USB 0/ USB 1 Typical ReadyBoard (Side view) Serial 1 & 2 (Serial 1 Lower) CRT USB 0 & 1 Keyboard/ Ethernet 1 Ethernet 2 (USB 0 Lower) Mouse RdyBx1U_04a Compact Flash Slot Cover CRT (VGA) COM 1/ COM 2 Reset Switch Power/IDE Activity LED Compact Flash Socket Figure B-4.
Appendix B System Overview Specifications Environmental Specifications Table B-4 provides the most efficient operating and storage condition ranges required for the ReadyBoard SBC installed into the ReadyBox 1U. Table B-4.
Appendix B System Overview Mechanical Specifications Figures B-5 through B-10 show the ReadyBox 1U enclosure dimensions and mounting dimensions. 186mm 7.32” 203.2mm 209.4mm 8.244” 8.00” 180mm 7.09” Top View Figure B-5. Width and Depth Dimensions (Top view) RdyBx1U_07a 180mm 7.09” 44mm 1.73” I/O Panel (Front) View Figure B-6.
Appendix B System Overview Benchtop or Surface Mounting *Note: Can subtract up to 1.75mm (0.068”) from both ends due to hole size in mounting bracket placement. *216mm *8.50” 186mm 7.32” 158mm 6.22” 1/4 - 20 UNC (4) 90mm 3.54” 70.0mm 2.76” 115mm 4.53” 54mm 2.13” 209.4mm 8.24” 9.8mm 0.38” RdyBx1U_08a 3.9mm 0.15” 180mm 7.09” Top Cover View Figure B-7. Benchtop or Surface Mounting Dimensions (Top View) Benchtop or Surface Mounting 44mm 1.73” 196mm 7.72” 216mm 8.50” RdyBx2U_09a 7.2mm 0.28” 51.
Appendix B System Overview 433.5mm 17.07” 153.6mm 6.05” 204.4mm 8.05” 362.5mm 14.27” 220.5mm 8.68” 203.2mm 8.00” 27mm 1.06” 481.8mm 18.97” Top Cover View 481.8mm 18.97” 469mm 461mm 18.46” 18.15” 44mm 1.73” 180mm 7.09” I/O Panel (Front) View RdyBx1U_13a 31.75mm 1.25” 5.8mm 0.225” Figure B-9. Optional Rack-Mounting Dimensions (Top View) Figure B-10.
Appendix B System Overview Mounting and Cover Location Figures B-11 and B-12 provide an illustration of the optional rack mounting and an illustration of the top cover location. The four optional plastic feet with screws are also shown in Figure B-12. 1/4 - 20 UNC Screws (6) RdyBx1U_02ba Rackmount Sides (2) (Left & Right) Figure B-11. Rack Mounting Hardware Remove Top Cover RdyBx1U_14ab M3x0.5 Screws (6) Figure B-12.
