® Cook, Hold, Smoke Oven Electronic Control Model: 2800-S K/ I I I • I N STALLATION • OPERATION • MAI NTENANCE W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0 U S A PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY WEBSITE: www.alto-shaam.com PRINTED IN U.S.A.
® D E L I V E RY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. Used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
I N S TA L L AT I O N METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of any appliance.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N CL WEIGHT NET: 410 lb (186 kg) CRATE DIMENSIONS: ( H x 75" 64-7/8" (1647mm) 32-1/8" (816mm) 37-3/8" (949mm) Electrical Connection 2-3/4" (71mm) from top X 38" W x SHIP : D) 575 lb (261 kg) 45" (1905mm x 965mm x 1143mm) X P R O D U C T \ PA N C A PA C I T Y 360 lb (163 kg) VOLUME MAXIMUM : 225 MAXIMUM QUARTS (285 LITERS ) OPTIONS & ACCESSORIES Bumper, Full-perimeter 5001159 Drip pan, extra deep, 4" (102mm) 5005044 HACCP Networ
I N S TA L L AT I O N S I T E I N S TA L L AT I O N A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N D R I P T R AY I N S TA L L AT I O N I N S T R U C T I O N S STANDARD DRIP PAN* [BOTTOM OF OVEN INTERIOR • BELOW SIDE-RACKS] HANG DRIP TRAY ON SCREWS DRIP TRAY* *SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS. FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL C AU S E M A J O R E Q U I P M E N T DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. PG .
I N S TA L L AT I O N ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “ OFF ” position.
O P E R AT I N G I N S T R U C T I O N S U S E R S A F E T Y I N F O R M AT I O N METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance.
O P E R AT I N G I N S T R U C T I O N S Power ON Indicator 햹햸 햺 햻 햽 햳 햾 햴 햵 햶 햷 햿 헀 햲 헁 헃 헂 CONTROL FEATURES 1. ON / OFF Key The O N /O FF control system key operates the functions of the control panel. If there is any power loss during operation, the O N /O FF indicator light will flash. To clear, push key and release. 2. C OOK Key — Temperature rang e 200° to 325°F (93° to 162°C) Used to select cooking mode and to review the cook temperature setting. 3.
O P E R AT I N G I N S T R U C T I O N S AUDIBLE SIGNALS OV EN BEEPIN G is used to indicate a Y ES or N O response to operator input. Beeps also indicate mode C HANGES and E RROR conditions. One brief beep indicates a Y ES (enabled) response to the information entered into the control. Two brief beeps indicate a N O (disabled) response to the information entered into the control. A beep that lasts for one second indicates an oven mode T RANSITION . Example: Preheat to Ready-Start.
O P E R AT I N G I N S T R U C T I O N S Preparation Adjust the inside door vents per the individual cooking procedure selected. Always keep door vents closed when cooking with the smoking function. Insert drip pan on the bottom of the oven cavity. Wood Chips Soak one full tray of wood chips in water for 5 to 10 minutes. Shake off excess water, and place the moistened chips in the wood chip tray of the smoker oven. Replace the container in the oven.
O P E R AT I N G I N S T R U C T I O N S Preset Menu Keys: This Alto-Shaam oven allows the operator to set up to eight cook/smoke programs. Each program can be preset in any program mode to cook/smoke by time or internal product temperature. Programs are recalled and stored using the P RESET Keys labeled "A through H." These keys, along with the key labeled "I", share additional functions described in the "User Options" section of this manual.
O P E R AT I N G I N S T R U C T I O N S Cook/Smoke Using Preset Menu Keys: Press and release control ON / OFF key. • The green indicator light on the O N /O FF Key will illuminate. • The oven will beep for one second. • The oven will begin operating in the hold mode. • The amber hold indicator will illuminate. • The previously set hold temperature will be displayed.
O P E R AT I N G I N S T R U C T I O N S USER OPTIONS Preset Lock P RESET Keys Lock and Unlock P RESET Keys A through H can be locked in order to prevent storing, altering or erasing a program. To lock the P RESET Keys, press and hold the "I" Key until the oven beeps. Release the “I” key. The green indicator on the "I" key will illuminate. Oven P RESET Keys A through H are now locked.
O P E R AT I N G I N S T R U C T I O N S General Holding Guideline Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING C CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING EQUIPME NT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1.
S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer. Most food imparts its own particular aroma and many foods also absorb existing odors.
SERVICE TROUBLE SHOOTING Error Code E-10 E-11 E-20 Possible Cause Service Required Description/Results Air Sensor Fault (shorted) Air sensor is shorted. Ino p e ra tiv e Ov e n Air sensor defective? See following page for air sensor test. Air Sensor Fault (open) Air sensor is open or connection failure. Ino p e ra tiv e Ov e n Air sensor defective? See following page for air sensor test.
SERVICE This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam® unit is not operating properly, check the following before calling your Authorized Alto-Shaam® Service Agent: ☛ Check the power flow to the unit. Plug in outlet? Circuit breaker switch at back of unit turned on? Do not attempt to repair or service the Cook and Hold unit beyond this point.
SERVICE Cable Replacement Kits Model 2800-SK/ III REQUIRES Two (2) No. 14228 One (1) No. 4878 Cable Replacement Kit No. 4878 Cable Replacement Kit No.
SERVICE SERVICE VIEW Bonnet Assembly 5007139 Control Panel Overlay PE-27987 Control Panel Bezel 5007264 Probe Assembly PR-34298 Door Assembly 5000514 Casing, Sides 1007972 Door Gasket GS-25593 Cabinet Handle HD-22257 Fan Guard GD-2396 Door Handle HD-2007 Chip Tray 5005067 Shelf SH-27988 Drip Pan 1007826 Drip Tray 1008180 Casters (rear) CS-24874 PG .
SERVICE SE RV I C E PA RT S L I S T 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Part Description Qty. Part Number Bonnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . .5007139 Casing, Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . .1007968 Casing, Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . .
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2800-SK/III INSTALLATION / OPERATION / SERVICE MANUAL PG .
T R A N S P O RTAT I O N DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2. 3. 4. 5. 6. 7. 8.