Operation/Repair/Parts Airless Paint Sprayer 3A1188B HSS9000, HSS11000 EN For application of architectural paints and coatings. For professional use only. HSS9000 Models: 24F577, 16M530, 16M614, 865903 HSS11000 Models: 24F578, 16M615, 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and in your gun manual. Save all instructions.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING WARNING SKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment. • Do not aim the gun at, or spray any person or animal. • Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body. • Always use the nozzle tip guard. Do not spray without nozzle tip guard in place. • Use Airlessco nozzle tips.
Warnings WARNING WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources. CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide, which is colorless and odorless.
Component Identification Component Identification A ti16100a B ti16099a C ti16101a NOTE: The valve handle can move both clockwise and counter clockwise and can face different directions. A Pressure Control Knob Adjusts pressure. Turn clockwise to increase pressure and counterclockwise to decrease pressure. B Prime/Pressure (PR) Relief Valve Open Position Relieves pressure from gun, hose and tip and primes the unit when in the open position.
Operation Operation Pressure Relief Procedure 5. Re-engage gun trigger lock and close Prime/Pressure Relief Valve. To reduce risk of injury, follow this pressure relief procedure whenever you see this symbol throughout this manual, Also, perform this procedure whenever you: ti16099a • Stop spraying If the spray tip or hose is clogged, follow Steps 1 through 5 above. Expect paint to splash into the bucket while relieving pressure during Step 4.
Operation Fill the Packing Nut/Wet Cup Oil- or Water-based Materials 1. Fill the Packing Nut/Wet Cup with 5 drops of Airlessco Throat Seal Oil (TSO). • When changing from water-based material to oil based material, flush with soapy water and then mineral spirits. • When changing from oil based material to water base material, flush with mineral spirits, followed by soapy water, then a clean water flush. • When flushing with solvents, ground pail and gun.
Operation 5. Open the prime valve to the open - “Priming Position”. This will allow an easy start. Open (Priming and Pressure Relief) 12. Disengage the gun trigger lock and squeeze the trigger. At the same time, slowly turn the pressure control knob clockwise, just enough to move liquid at low pressure. 13. Allow the pump to operate until clean solvent comes from the gun. ti16100a 14. Release the trigger and engage the gun trigger lock. 6. Turn the engine ON/OFF switch to ON. 7.
Operation 2. Place the pump or suction tube into the material container. g. Turn the pressure control knob to desired spray pressure. 3. Start the sprayer. h. Disengage the gun safety lock and you are ready to start spraying. a. Prime/PR Valve must be “OPEN” in the priming position. b. Pressure Control Knob must be in low pressure. c. Turn the engine ON/OFF switch to ON. d. Move the choke toward the closed position. e. Move the throttle lever slightly to the left. f.
Operation Storage Short Term Long Term 1. Flush sprayer with compatible solvent before storing, then fill the pump and hoses with an oil based solvent such as mineral spirits or Graco or Airlessco Pump Armor. For longer storage, use Graco or Airlessco Pump Armor. Shut off sprayer, Relieve Pressure, page 6, and make sure prime valve is left open.
Maintenance Maintenance • • The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and can cause serious injury. To reduce the risk of injury from injection, splashing fluid, or moving parts. follow the Pressure Relief Procedure, page 6, whenever you: • • • • are instructed to relieve the pressure, stop spraying, check or service any of the system equipment, or install or clean the spray tip.
Maintenance • Use only BPR6ES (NGK) or W20EPR-U (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm) Use spark plug wrench when installing and removing plug. Servicing the Fluid Pump Fluid Pump Removal 1. Relieve Pressure, page 6. Cleaning a Clogged Tip 2. Flush the material you are spraying out of the machine. 3. Remove the front cover. • Clogged standard flat tip - clean only after the tip is removed from the gun. See Pressure Relief Procedure, page 6 4.
Maintenance Disassembly of the Fluid Pump 4. Use a hammer to tap piston rod (8) out of cylinder (15), or flip pump over and tap piston rod against work bench. NOTICE Do not clean or wipe piston valve threads. Cleaning the piston valve threads could destroy the special sealing patch and cause the piston valve to come loose during operation. 8 1. Remove packing nut (3). 3 15 ti8848a 5. Remove piston rod from sleeve. ti8845a 2. Unscrew intake valve from cylinder. ti8849a ti8846a 3.
Maintenance 7. Remove packing and glands from piston rod. Note orientation for installation. Reassembly of the Fluid Pump If pin works loose, parts could break off and project through the air, resulting in serious injury or property damage. Make sure pin is properly installed. NOTICE If the pump jam nut loosens during operation, the threads of the bearing housing and drive train will be damaged. Tighten jam nut as specified. ti8851b 8. Remove throat packings and glands from cylinder.
Maintenance Servicing Valve Assemblies Reassembly of the Outlet Valve 1. Mount piston in vise. Disassembly of the Outlet Valve 1. Remove Fluid Pump from machine. See Fluid Pump Removal, page 12 2. Remove Outlet Valve Assembly. See Disassembly of the Fluid Pump, page 13. 3. Unscrew piston valve (14) from piston rod (8). Clean and inspect parts. The piston has a special thread locking/sealing patch.
Maintenance Packing Replacement Procedures 1. Soak all Leather Packings in oil for 5-10 minutes before assembly. 2. Place glands and packing on inverted piston in the following order and orientation. a. Male gland (10) b. Alternate blue UHMWPE (6) and leather packings (1) c. Female gland (11) d. Backup washer (12) e. Piston wiper 6 4. Install piston valve (14) to piston rod(8). Torque to 55 +/-3 ft-lb (74.57 =/- 4 N-m). 14 8 ti8850a 14 5. Place male gland (9) in cylinder. 12 11 6.
Maintenance 8. Install packing nut (3) into cylinder and hand tighten. 3 Carefully slide piston assembly into bottom of sleeve/cylinder assembly until pump rod protrudes out the top and piston packings are totally inside the sleeve. 15 16 18 ti8858b 8 NOTICE Never slide piston assembly into top of sleeve as this may damage piston packings. 9. Install O-rings inside cylinder and on sleeve. Slide sleeve into bottom of cylinder. Replace O-ring if desired. 15 ti11860b 11.
Maintenance 13. Torque packing nut to: 140+/- 10 in-lb (15+/-1 N-m) Installation 1. Slide piston rod assembly into hydraulic motor cylinder. 2. Screw down hydraulic motor cap. Unscrew hydraulic motor cap until inlet and outlet align with hydraulic line fittings and test hole in hydraulic motor cap points toward belt guard. 3. Torque jam nut against hydraulic motor cap to 140ft-lb (17 N-m). ti8846a NOTE: When pump packings begin to leak, tighten packing nut down until leakage stops or lessens.
Troubleshooting Troubleshooting General Problem Cause Solution Gas engine pulls hard (won’t start) Hydraulic pressure is too high Turn hydraulic pressure knob counter clockwise to lowest setting.
Troubleshooting Problem Cause Solution Excessive leakage around hydraulic motor piston rod wiper Piston rod seal worn or damaged Replace these parts Fluid delivery is low Pressure setting too low Increase pressure Displacement pump outlet filter (if used) is dirty or clogged Clean filter Intake line to pump inlet is not tight Tighten Hydraulic motor is worn or damaged Bring sprayer to Airlessco distributor for repair The sprayer overheats Paint buildup on hydraulic components Clean Spitti
Parts Parts Pump (24E350) 22 Ref. 1+ 2+ 3 4+ 5+ 6+ 7+ 8+ 9+ 10+ 11+ 12+ 13+ 14+ 15+ 16+ 18 19+ 20 21+ 22+ 23+ 24+ 25+ 20 21 14 12 13 1 24 10 9 Part 16C204 244975 15A303 193395 107098 107167 198505 108822 160325 24E352 189585 198701 198718 15G657 189588 119636 249177 107203 15J792 157195 112590 15F183 15G658 249770 Description Qty.
Parts Hydraulic Pump and Reservoir (866205) 137 161 127 153 128 139 156 138 152 129 133 134 162 132 160 124 159 158 157 117 121 146 89 116 ti16103b 115 123 148 119 151 147 122 144 87 141 140 142 143 114 113 145 NOTE: Hydraulic Reservoir and Hydraulic System requires 3.5 gallons of Hydraulic Oil #46. The minimum Oil Level must be approximately halfway up the Filler Tube. Never below.
Parts Ref. 87 89 113 114 115 116 117 119 121 122 123 124 127 128 129* 132* 133* 134 137 138 139 140 Part 867311 867017 867657 119074 867656 100214 113467 867226 867062 116807 867411 866202 119070 867654 866279 867700 867288 866201 866218 866129 119093 136134 Description Qty.
Parts Hydraulic Motor 197 183 171 181 186 172 168 172 62 196 184 250 178 249 61 188 185 189 173 180 177 176 198 175 179 18 248 23 ti16105b 38 39 Ref. Part 18 136217 23 140047 38 15F911 39 305088 61 867284 62 867285 168*+ 100139 171*+ 106276 172* 117607 173*+ 108014 175* 117739 176* 112342 177* 112561 178* 117609 179* 15B564 Description NUT,JAM,NY-LOC,1/4-20 WASHER,.686x.341 GUARD,PUMP ROD SCRW, SC HD,1/4-20 x2.
Parts Manifold Filter (866123) Ref. 87 91 234 235 236 237 238 239 236 239 237 Part 867311 867420 867377 867077 867145 867647 867214 301356 Description Qty. FITTING,NIPPLE HX 3/8 x 3/8 1 PLUG, 3/8 NPT 1 O-RING,2-125 1 BASE,FILTER 1 COVER,FILTER 1 SUPPORT,FILTER ELEMENT 1 FILTER,ELEMENT 1 SPRING 1 238 234 235 87 91 ti16104b Kit,Siphon, 30-55 Gallon (289669) 241 240 245 246 248 244 Ref.
Parts Frame Assembly 81 1 3 2 5 7 3 6 14 25 15 8 21 4 63 24 53 52 16 33 31 9 64 13 10 18 11 75 19 30 35 15 20 18 22 34 13 21 82 19 54 36 ti16106b 16 55 13 17 12 56 15 17 13 18 12 23 26 20 17 3A1188B
Parts Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part 867262 867605 866156 866344 331222 866050 867236 189507 301170 866356 301165 143029 867519 867707 866353 866412 101566 111841 136217 867098 119049 Description Qty. HANDLE 1 BUTTON,SNAP .25 2 GUIDE 2 SLIDE 2 PIN,ROLL,.125 x 1.000 4 CAP 2 FRAME 1 HSS9000 HSS1000 1 AXLE 2 SPACER 2 WHEEL,PNEUMATIC 2 COLLAR,SCREW,SET 2 SCERW,HEX HEAD 4 WASHER,.39 x .625 1 SPACER 2 TUBE, 3.
Parts Sprayer Assembly 84 60 58 59 28 29 27 26 90 57 89 88 78 92 74 42 86 40 54 55 41 56 105 251 107 106 ti16107b 85 Ref. 26 27 28 29 40 41 42 Part 331342 301522 116969 866085 865719 116504 804582 Description Qty. SCREW,PH PN HD 2 SPRING,CLIP 1 NUT,LOCK 1 CUP 1 PRIME VALVE 1 FITTING,TEE 1 GAUGE,PRESSURE 1 (Models 16M530, 16M614, 16M615, 865903) WASHER,.820x.411x.
Parts Power Unit - HSS 9000 66 72 70 68 65 22 71 69 67 Ref. 22 65 66 67 68 69 70 71 72 3A1188B Part 100527 867299 116080 867441 866212 555516 110837 110838 189524 Description WASHER,PLAIN FRAME,LIFTING HANDLE ENGINE,GAS,HONDA PULLEY KEY,SQUARE SCREW,SOC,5/16-18x.31 SCREW,FLANGE,HEX NUT,LOCK BELT,V ti16108b Qty.
Parts Power Unit - HSS 11000 66 72 67 70 22 65 71 68 69 54 54 55 56 Ref. 22 54 55 56 65 66 67 68 69 70 71 72 30 Part 100527 140034 100133 100307 867299 803900 867441 100454 866358 110837 110838 867687 Description WASHER,PLAIN WASHER,.820x.411x.062 WASHER,LOCK,3/8 NUT,HEX FRAME,LIFTING HANDLE ENGINE,GAS,HONDA PULLEY SCREW,CAP,HEX HD SPACER SCREW,FLANGE,HEX NUT,LOCK BELT,V ti16109b Qty.
Technical Data Technical Data Honda GX200 Engine 6.5 Horsepower Honda GX270 Engine 9.0 Horespower Noise Level (measured at maximum load conditions) Sound Power Sound Pressure 110 dBa 96 dBa Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum delivery gpm (lpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum tip size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid outlet npsm . . . . . . . . . . . . . .
Airlessco Standard Warranty Airlessco warrants all equipment referenced in this document which is manufactured by Airlessco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Airlessco to be defective.
