AIRLESS PAINT SPRAYER SERVICE/OPERATION MANUAL AIRLESSCO HSS 9000 / HSS 11000 001-771 DEC 08
TABLE OF CONTENTS SECTION Introduction........................................................................ 1 Warnings ........................................................................... 2 Setting Up.......................................................................... 5 Flushing ............................................................................. 5 How to Flush...................................................................... 6 Starting Up .......................................
INTRODUCTION The Airlessco HSS series is designed with the features painters have come to expect from the Speedflo ® PowerTwinTM Series, while raising the bar in in hydraulic and paint pump performance. We also substantially enhanced the overall durabillity. The HSS series is offered with a variety of available power options that let you take advantage of the greater performance and value potential inherent with the HSS series of pumps.
WARNINGS MEDICAL ALERT - Airless Spray Wounds If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT. Tell the doctor exactly what fluid was injected. Have him read the following "NOTE TO PHYSICIAN". NOTE TO PHYSICIAN: Injection in the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. DO NOT DELAY treatment to research toxicity.
WARNINGS - CONTINUED HOSES Tighten all fluid connections securely before each use. High pressure fluid can dislodge a loose coupling or allow high pressure spray to be emitted from the coupling and result in an injection injury or serious bodily injury. Only use a hose that has a spring guard. The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury.
WARNINGS - CONTINUED AVOID COMPONENT RUPTURE This sprayer operates at 3300 psi (225 bar). ALWAYS be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage. NEVER leave a pressurized sprayer unattended to avoid accidental operation of it which could result in serious bodily injury.
SETTING UP 1. CONNECT THE HOSE AND GUN a. Remove the plastic cap plug from the outlet and screw a conductive or grounded 3000 psi spray hose onto fluid outlet. b. Connect an airless spray gun to the other end of the hose, but do not install the spray tip yet! NOTE: Do not use thread sealer on swivel unions as they are made to self seal. 2. FILL THE PACKING NUT/WET CUP FIG. 1 Fill the Packing Nut/Wet Cup with 5 drops of Airlessco Throat Seal Oil (TSO). 3. CHECK THE ENGINE OIL LEVEL a.
HOW TO FLUSH FLUSHING PROCEDURE 1. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to Fig. 2. Refer to your separate instruction manual provided with your gun on its safety features and how to engage safety latch. 2. Pour enough clean, compatible solvent into a large, empty metal pail to fill the pump and hoses. 3. Place the suction tube into the pail or place the pail under the pump. 4. Turn the pressure control knob to low pressure. Refer to Fig. 3. 5.
STARTING UP 1. LEARN THE CONTROLS PRESSURE CONTROL KNOB - used to adjust pressure only. Turn clockwise to increase pressure and counterclockwise to decrease pressure. (See Fig. 6) PRIME & PRESSURE RELIEF VALVE - Turn to OPEN position (see Fig. 3) to prime the pump. Turn to the CLOSED position to spray. FOLLOW "PRESSURE RELIEF PROCEDURES" ON PAGE 9 WHENEVER YOU: - are instructed to relieve pressure - stop spraying - checking or servicing any of the system equipment. - or installing or cleaning the spray tip.
STARTING UP CONTINUED 6. CLEANING A CLOGGED TIP a. Follow PRESSURE RELIEF PROCEDURE on page 9. b. Clean the front of the tip frequently (with toothbrush only) during the day to keep material from building up and clogging the tip. c. To clean and clear a tip if it clogs, refer to the separate instruction manual received with your gun and nozzle. IMPORTANT WARNING Always follow the PRESSURE RELIEF PROCEDURE on page 9 before perfoming any service or maintenance procedure.
PRESSURE RELIEF PROCEDURE ! IMPORTANT! TO AVOID POSSIBLE SERIOUS BODY INJURY, ALWAYS FOLLOW THIS PROCEDURE WHENEVER THE SPRAYER IS SHUT OFF, WHEN CHECKING IT, WHEN INSTALLING, CHANGING OR CLEANING TIPS, WHENEVER YOU STOP SPRAYING, OR WHEN YOU ARE INSTRUCTED TO RELIEVE THE PRESSURE. 1. Engage the gun safety latch. Refer to the separate instruction manual provided with your gun on its safety features and how to engage safety latch. 2. Turn the unit off. 3.
AIRLESS SPRAY GUN OPERATION SPRAY Attach spray gun to airless unit and tighten fittings securely. Set the gun safety latch. (Also may be called gun safety lock, or trigger lock) FIG. 7 GUN SAFETY LATCH IN LOCKED POSITION GUN SAFETY LATCH * The gun safety latch should always be set when the gun is not being triggered. Read all warnings and safety precautions supplied with the spray gun and in product manual. RELEASED MAJOR COMPONENTS OF SPRAY GUN AND REVERSIBLE SPRAY TIP FIG.
AIRLESS SPRAY TROUBLESHOOTING DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging (overspray) High pressure Material too thin Reduce the pressure to satisfactory pattern distrabution Use less thinner Patten too wide Spray angle too large Use smaller spray angle tip Pattern too narrow Spray angle too small Use larger spray angle tip (if coverage is OK, try tip in same nozzle group) Too much material Nozzle too large Material too thin Pressure too high U
TIP SELECTION GUIDE Spray tip selection is based on paint viscosity, paint type, & job needs. For light viscosities (thin paints), use a smaller tip; heavier (thicker paints), use a larger tip size. Spray tip size is based on how many gallons of paint per minute can SPRAY TIP - ORIFICE SIZE (INCHES) REV-TIPTM for Painting Fan Width (12” from surface) in. mm 4-6 102-152 6-8 152-203 8-10 203-254 10-12 254-305 12-14 305-356 be sprayed through the tip.
FIELD TROUBLESHOOTING PROBLEM CAUSE SOLUTION There is spitting from the gun. The fluid supply is low or empty Air entrapped in the fluid pump or hose • Refill the supply container. • Check for loose connections ont he siphon assembly, tighten, then reprime pump. Paint leaks into the wet cup The packing nut/wet cup is loose. The upper packings are worn or damaged. Worn piston rod. • Tighten just enough to stop leakage. • Replace the packings. See pages 16-17.
SERVICING THE FLUID PUMP FLUID PUMP REMOVAL DISASSEMBLY OF THE FLUID PUMP REFER TO FIGURE 11 1. Follow the PRESSURE RELIEF PROCEDURE page 9. 2. Flush the material you are spraying out of the machine. 3. Remove the Front Cover. 4. Slip Retaining Ring down to expose the Piston Pin. 5. Push Piston Pin out of the piston pinhole. 6. Loosen Jam Nut until the Fluid Pump can unthread from the Yoke. FIG. 11 1 2 6 FLUID PUMP REINSTALLATION 5 3 4 PARTS LIST FIGURE 11 14 REFER TO FIGURE 14 1.
SERVICING OUTLET VALVE ASSEMBLY DISASSEMBLY OF THE OUTLET VALVE FIG. 12 REFER TO FIGURE 12 1. Remove Fluid Pump from machine - Refer to Fluid Pump Removal, Page 14. 2. Remove Outlet Valve Assembly - Follow steps 1-9, Disassembly of the Fluid Pump, Page 14. 3. Hold Piston End in vise bottom up to access 7/16" Hex in Retainer. Remove Retainer. 4. Remove Outlet Seat. Do not pry, it will chip the edges. 5. Remove PTFE O-Ring, Outlet Ball and Outlet Ball Guide. 6.
PACKING REPLACEMENT PROCEDURES DISASSEMBLY 16 REASSEMBLY REFER TO FIGURE 14 1. Soak all Leather Packings in oil for 5-10 minutes before assembly. 2. Install Scraper open edge downwards, and metal Female Gland open side up on Piston End. 3. Install five UHMWPE Packings and three Leather Packings on Piston End, open side up, in this order from bottom: Plastic, Leather, Plastic, Leather, Plastic, Leather, Plastic, Plastic. Finish with metal Male Gland rounded edge downwards. 4.
FLUID PUMP ASSEMBLY FIG.
MANIFOLD FILTER (119-084) FIG. 15 1 PARTS LIST FIGURE 15 2 11 3 10 4 9 5 6 8 7 Item No. Part No. Description 1 111-202 Housing Bowl 2 301-356 Spring 3 111-204 60 Mesh Filter 4 100-005 Swivel 5 100-003 Swivel 6 111-201 Housing Base 7 100-028 Plug 8 100-129 Plug 9 169-010 Nipple 10 106-007 O-Ring, PTFE 11 111-203 Filter Support PRIME VALVE (119-083) FIG. 16 1 2 3 4 Item No. Part No.
HYDRAULIC PUMP AND RESERVOIR (189-571) FIG. 17 34 35 33 32 31 36 1 2, 3 4 5 6 7 8 9 30 29 27, 28 26 25 23, 24 22 37 38 39 41 40 10 21 19, 20 HYDRAULIC INLET ASSEMBLY 11, 12, 13, 14, 15 18 NOTE: Hydraulic Reservoir and Hydraulic System requires 3.5 gallons of Pennzoil A.W. Hydraulic Oil #46. The minimum Oil Level must be approximately halfway up the Filler Tube. Never below. 16 17 PARTS LIST FIGURE 17 Item No. Part No. 1 189-605 2 3 Description PARTS LIST FIGURE 17 CONT Item No.
HYDRAULIC MOTOR ASSEMBLY FIG. 18 1, 2 1, 6 3 5 4 PARTS LIST FIGURE 18 20 Description PARTS LIST FIGURE 18 CONT Item No. Part No. Item No. Part No.
FRAME ASSEMBLY FIG. 19 6 1, 2, 3, 4 5 7 8, 9, 10, 11, 12 26 25 13 14, 15, 16, 17 24 18 23 21, 22, 16, 14, 15 19 PARTS LIST FIGURE 19 Item No. Part No. 1 140-029 2 Description 20 PARTS LIST FIGURE 19 CONT Item No. Part No.
DIRECT IMMERSION ASSEMBLY FIG. 20 1 2 3 4 5 6 17, 18 7, 8, 9 19 10, 11 15 14, 12, 16 4, 18 20 12, 13, 14 23 22 21 PARTS LIST FIGURE 20 22 Description PARTS LIST FIGURE 20 CONT Item No. Part No. Item No. Part No.
SIPHON UNIT ASSEMBLY FIG. 21 1 2 3 4 5 15, 16 3, 16 18 6, 7, 8 19 17 9, 10 11, 13, 14 11, 12, 13 20, 21, 22, 23 24 PARTS LIST FIGURE 21 Item No. Part No. 1 189-554 2 3 Description 25 26 27, 28 PARTS LIST FIGURE 21 CONT Item No. Part No.
POWER UNIT - HSS 9000 FIG. 22 7 1 PARTS LIST FIGURE 22 2 3 4 5 6 Item No. Part No. Description 1 175-025 175-034 GX200 Honda Gas Engine 6.5HP Durotech Gas Engine 2 100-361 Set Screw 3 189-531 Pully 4 136-123 Screw 5 113-022 Nut 6 113-023 Lock Washer 7 189-593 Lifting Handle/Plate Assy 8 189-524 V-Belt (Not Shown) 9 101-434 Warning Decal (Not Shown) POWER UNIT - HSS 11000 FIG. 23 1 PARTS LIST FIGURE 23 2 3 4 5 24 6 7 Item No. Part No.
OPTIONAL SUCTION ASSEMBLIES FIG. 24 FIG. 25 1 3 5 6 2 5 3 4 1 3 2 4 PARTS LIST FIGURE 24 Item No. Part No. 1 189-587 2 PARTS LIST FIGURE 25 Description Item No. Part No.
ACCESSORIES AIRLESSCO Quick Flush STAY CLEAN™ ™ Spray protectant for machine to prevent paint from sticking to it. Keeps your sprayer looking new for years! ■ The only clean water flushing system ■ Cuts sprayer clean-up time in half! ■ Connects to standard garden hose to backflush sprayer through gun 114-030 ■ Includes "F" and "G" adapters to work with all brands of gun 20 oz.
