OPERATING INSTRUCTIONS UPS PROTECT C. PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C.
Thank you for purchasing the AEG UPS PROTECT C. from AEG Power Solutions. Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Save this manual properly.
1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS) PROTECT C. 1000 (S), PROTECT C. 2000 (S) or PROTECT C. 3000 (S) as well as the associated external battery units PROTECT C. 1000 BP or PROTECT C. 2030 BP – all referred to as PROTECT C. in this document – safely and properly, and for its intended purpose.
The warranty does not apply to damage caused by noncompliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc.
Table of Contents 1 2 Notes on these Operating Instructions.............................3 General Information..........................................................7 2.1 Technology................................................................7 2.2 System Description ...................................................8 3 Safety ...............................................................................9 3.1 General Safety Instructions.......................................9 3.
Signalling and Error Correction ......................................35 6.1 Signalling.................................................................35 6.2 Fault Diagnosis / Fault Rectification........................37 6.2.1 Error Messages................................................37 7 Maintenance...................................................................39 7.1 Charging the Battery ...............................................39 7.2 Maintenance..........................................
2 General Information 2.1 Technology i PROTECT C. is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices.
2.2 System Description The UPS is connected to a shockproof socket between the public utility's mains and the loads to be protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance.
3 Safety 3.1 General Safety Instructions Read these operating instructions prior to start-up of the PROTECT C. UPS and its external battery modules (special accessories), and observe the safety instructions! Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions! Immediately eliminate any faults that could be detrimental to safety.
The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff! The output may be live, even if the UPS is not connected to the mains, since the UPS has its own internal power supply (battery)! For health and safety reasons, the unit must be earthed correctly! PROTECT C.
♦ The unit is designed to be installed inside in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment! ♦ Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed. The UPS must be absolutely dry prior to start-up. As a result, leave it to acclimatise for at least two hours.
When replacing the batteries, the following must be observed: Only ever use identical maintenance-free sealed lead batteries with the same data as the original batteries. Danger! Explosive! Never throw batteries into open fire. Never open or damage batteries. (Electrolyte may leak out and damage skin and eyes. It may be toxic!) Batteries can cause electric shocks and high short-circuit currents.
3.
3.4 Technical Data Type power PROTECT C. 1000 (S) 1000 VA (cos ϕ = 0.7 lag.) 700 W PROTECT C. 2000 (S) 2000 VA (cos ϕ = 0.7 lag.) 1400 W PROTECT C. 3000 (S) 3000 VA (cos ϕ = 0.7 lag.) 2100 W UPS Input (single phase) Rated input voltage Voltage tolerance range 220 / 230 / 240 Vac 160 Vac – 300 Vac ± 5 Vac Bypass 80 Vac – 264 Vac Nominal frequency 50 Hz / 60 Hz (automatic detection) Frequency tolerance range ± 4 Hz Current consumption at full load (max.) PROTECT C. 1000 (S) 7A PROTECT C.
Connection Non-heating appliance connectors 3:1 up to 105 % ± 5 % continuous; > 105 % ± 5 % – < 150 % ± 5 % for 25 s; 150 % ± 5 % for 200 ms up to 105 % ± 5 % continuous; > 105 % ± 5 % – < 150 % ± 5 % for 30 s; 150 % ± 5 % for 300 ms Then automatic inverter to Bypass in < 4 ms (switches back when overload damps = Load < 90%) 3 x IN for 140 ms Current Crest Ratio Overload behaviour in battery mode Overload behaviour with existing mains Short circuit behaviour Battery Autonomy time (full load with intern
Battery charging current (max.) PROTECT C. 1000 1A PROTECT C. 1000 S 7A PROTECT C. 2000 1A PROTECT C. 2000 S 9.6 A PROTECT C. 3000 1A PROTECT C. 3000 S 9.6 A Recharge time (to 90% of rated capacity) ~ 5 h (with internal battery only) ~ 24 h (with 1 battery expansion) ~ 40 h (with 2 battery expansions) Battery type PROTECT C. 1000 PROTECT C. 2000 PROTECT C. 3000 PROTECT C. 1000BP PROTECT C. 2030BP Sealed, maintenance-free 12 V 7.2 Ah x 3 12 V 7.2 Ah x 8 12 V 7.2 Ah x 8 12 V 7.2 Ah x 3 x 2 12 V 7.
General data Classification VFI SS 211 acc. to IEC 62040–3 Double conversion technology Overall efficiency AC-AC (full load) PROTECT C. 1000 (S) 85 % PROTECT C. 2000 (S) 85 % PROTECT C. 3000 (S) 88 % Noise level (1m distance) PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C.
Weights: PROTECT C. 1000 PROTECT C. 1000 S PROTECT C. 1000 BP PROTECT C. 2000 PROTECT C. 2000 S PROTECT C. 3000 PROTECT C. 3000 S PROTECT C. 2030 BP 15 kg 8 kg 19 kg 34 kg 15 kg 35 kg 16 kg 52 kg Dimensions W x H x D: PROTECT C. 1000 (S) PROTECT C. 1000 BP PROTECT C. 2000 (S) PROTECT C. 3000 (S) PROTECT C. 2030 BP 145 mm x 220 mm x 400 mm 145 mm x 220 mm x 400 mm 192 mm x 340 mm x 460 mm 192 mm x 340 mm x 460 mm 192 mm x 340 mm x 460 mm Guidelines The PROTECT C. complies with the product norm EN 50091.
4 Set-Up and Operation 4.1 Unpacking and Inspection The device has been fully tested and inspected. Although the device has been packed and shipped with the usual degree of care, damage during transport cannot be ruled out completely. i Claims for damage during transport must always be made with the transport company! Check the shipping container for damage on arrival.
Handle the components with care. Please take into account the weight. It may be necessary to engage the help of a second person, particularly in the case of the 2 and 3 kVA models and if there are external battery units. 4.2 Point of Installation PROTECT C. is designed to be installed in a protected environment. When installing the unit, pay attention to such factors as sufficient ventilation and suitable ambient conditions. PROTECT C. is air-cooled.
4.3 Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C.1000 (S) PROTECT C. 2000 (S) PROTECT C.1000 BP PROTECT C. 2030 BP 21 PROTECT C.
4.3.2 Display 12 11 10 9 8 7 3 6 4 5 2 1 Explanations: 1. OFF-Pushbutton (OFF) 2. ON-Pushbutton (ON) / Alarm off 3. Orange LED bypass (Bypass) 4. Green LED inverter (Inverter) 5. Orange LED for battery (Battery) 6. Green LED for utility power (Line) 7. - 11. Bar graph LEDs (7-10 green / 11 orange) for UPS battery utilization respectively capacity (remaining autonomy time) 7. LED load (0-35%) battery capacity (96-100%) 8. LED load (36-55%) battery capacity (76-95%) 9.
4.3.3 Rear view (connections): PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C.
Comments: 1. Mains connection (UPS input) 2. Mains input circuit breaker 3. Load connections (UPS outputs) PROTECT C. 3000 (S) with additional load connection (IEC 320-16A) 4. Connection for external battery module 5. Data interface for telephone, modem fax (RJ11) or 10/100 MBit/s network (RJ 45) 6. Vent (Attention: At least 10 cm of free area are required behind the vent for free ventilation!) 7. Communication interface RS232 (9-pin SUB-D socket) 8.
5 Commissioning 5.1 Mechanical Set-Up Note the following points when setting up the UPS system and its external battery units (special accessories): ♦ The contact surface must be smooth and level. It must also be sufficiently strong and sturdy to avoid vibration and shock loads. ♦ Make sure the mounting is able to support the weight: This is particularly important in conjunction with external battery units (special accessories). ♦ Set up the units so that adequate air circulation is assured.
5.2 External Battery Expansions To achieve longer backup time, it is possible to connect multibattery packs. Connect exclusively the following products together: PROTECT C. 1000 PROTECT C. 2000 PROTECT C. 3000 with with with PROTECT C. 1000 BP PROTECT C. 2030 BP PROTECT C. 2030 BP PROTECT C. with 1 battery expansion Fig.: PROTECT C. 1000 and C. 1000BP 1. 2. Check the correct fit of the UPS and the battery unit (the casings e.g. have to have the same dimension).
PROTECT C. with 2 battery expansions Fig.: PROTECT C. 1000 and two C. 1000BP 1. 2. 5.2.1 Check the correct fit of the UPS and the battery unit (the casings e.g. have to have the same dimension). Now connect the corresponding battery connectors using the supplied battery connection cables as shown in the figure above. When connecting, make sure that you push the plug quickly and firmly in the battery connectors.
i 3. 4. 5. i 6. i Default setting: No automatic supply for load over integrated bypass after executing step 1 and 2 (Modification of the configuration with the provided Software ”CompuWatch“). Then connect the outputs of your UPS to your loads. Use the load connection cables provided for this. Don’t switch on the loads yet. Please contact your dealer if you require additional load connection cables. Now switch on the UPS. To do this, press and hold the UPS ON switch for about 2 seconds.
5.3 Operating Statuses 5.3.1 Normal Operation Autom. bypass REC ~ Mains Power circuit with mains supply INV ~ Safety busbar: Load ~ Battery charger Battery Diagram Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch (see also "Electrical Start-Up" on page 27). Normally, the UPS operates continuously.
5.3.2 Battery Operation / Autonomy Operation Autom. bypass REC Power circuit with faulty mains supply INV ~ ~ Mains Safety busbar: Load ~ Battery charger Battery Diagram The mains is not within the required tolerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption. The power supply to the loads is therefore also ensured in the event of a mains failure. This drains the capacity of the battery and it is discharged.
When the voltage and frequency are within the tolerance range once more, the rectifier and the battery charger switch back on automatically. The rectifier then continues supplying the inverter and the battery charger takes over charging the battery. 5.3.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.g. also if an inverter defect is detected, voltage is supplied to the load via the bypass that switches on automatically. This is signalled by the bypass symbol. Autom.
i 5.3.4 The LED bar graph functions as display for UPS utilisation. The signal goes off during this operations status every 2 seconds. Unit Overload The load on the UPS should never exceed the specified rated load of the unit. If a unit overload occurs nevertheless (from 105% ± 5% of the specified unit rated load) the fault LED is turned on accompanied with a signal tone (twice per second). The connected loads continue to be supplied for a certain time depending on the level of the overload.
5.4 Interfaces and communication 5.4.1 Data line protection RJ11 and RJ45 The incoming data lines are connected to the “IN” line at the rear of the UPS. The “OUT” line is connected via data line with your terminal. The data line protection supports networks with transfer rates between 10 and 100 MBit/s. i 5.4.2 Computer interfaces RS232 The UPS offers various interfaces to manage the system and to comfortable readout state information and important parameters.
5.4.4 Shutdown and UPS management software The "CompuWatch" software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status. In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is guaranteed. The "CompuWatch" shutdown software supports different operating systems: Windows 98SE/ME, Windows NT/2000/XP, Windows Vista, Linux, Novell Netware, IBM AIX, HP-UX, SUN Solaris, Mac OS X, and others.
6 Signalling and Error Correction 6.1 Signalling 12 11 10 9 8 7 3 6 4 5 2 1. 2. 3. 4. 5. 1 OFF push button (OFF): Press the OFF switch for about 2 seconds to switch on the UPS ON push button (ON): Press the ON switch for about 2 seconds to switch off the UPS. Deactivate acoustic alarm: By pressing this switch for about 2 seconds during the alarm an acoustic alarm can be deactivated. UPS Test: To execute an UPS self test press this button for about 2 seconds in the normal operation mode.
6. LED Line (Mains status): The green LED lights up if mains voltage is in a specified range of tolerance. The LED Line flashes when the phase and neutral conductor have been reversed at the input of the UPS system. In this case turn the mains connector 180° in the shockproof socket. 7. -11. LED Bargraph for UPS battery utilization resp. capacity (remaining autonomy time) These LEDs show the load of the UPS system if the mains power is available (normal operation): 11. orange LED 96% – 105% 10.
6.2 Fault Diagnosis / Fault Rectification The PROTECT C. generates detailed error messages. Support personal can localise and interpret faults quickly and precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start. No indication, no audible signal even though system is connected to mains power supply. Mains and battery voltage Check building wiring not in the tolerance range, socket outlet and input cable. possible battery deep discharge.
Emergency supply period shorter than nominal value Batteries not fully charged Charge the batteries for / batteries old resp. defect at least for the charging time acc. Chapter 3.4, page 16 and then check capacity. If the problem still persists, consult your dealer.
7 Maintenance The PROTECT C. consists of advanced and resistant components. To guarantee a continuous and high availability it is recommended to check the unit (especially the batteries and the fans) in regular intervals (at least every 6 months). CAUTION: Follow safety and security regulations unconditionally! 7.1 Charging the Battery The battery is automatically charged when the mains is present, irrespective of the operating mode. This is signalled by the "Line" LED lighting up (see also chapter 6).
CAUTION: PROTECT C. must be disconnected from the power supply prior to carrying out the following work. If large quantities of dust have accumulated, the unit should, as a precaution, be cleaned with dry compressed air, in order to ensure adequate heat dissipation. The intervals at which visual checks should be performed are largely determined by the site conditions. 7.2.2 Checking the Battery Progressive ageing of the battery system can be detected by regular capacity checks.
8 Storage, Dismantling and Disposal 8.1 Storage Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions. Storing the battery at temperatures above room temperature should be avoided. A high storage temperature also means greater battery self-discharge.
9 Glossary 9.1 Technical terms Class D, Class III see equipment protection DC/DC Booster Circuit technology to boost the direct voltage on a higher voltage level Equipment protection Technology term of the surge voltage protection: the conventional surge voltage protection consists of a lightning current protection (class B, class I), a surge voltage protection (class C, class II) and an equipment protection (class D, class III) – see also e.g. http://www.phoenixcontact.
Guarantee certificate Type: …….…………………...................................................... Serial-no.: ……………………..……………............................... Date of purchase: …………….............……………………........ Trading stamp / Signature Specifications are subject to change without notice.
