4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support V4 User Manual and Installation Guide Updated · January 23, 2019 Introduction System Overview Installation Checklist V4 Equipment General Guidelines V4 Mounting V4 Pin Configuration Power And Data Connections 4 Pin Testing and Cable Management Wiring Guidelines External GPS Antenna (Optional) GPS System Check System Checklist System Specifications V4 and Mount Dimensions Typical Installation System Installation Zonar Discrete Input S
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Introduction Zonar equipment will provide years of reliable service if properly installed and maintained. Zonar equipment is typically installed in heavy vehicle applications and is o en subjected to extreme temperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipment longevity and optimal performance.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Installation Checklist Task Task Required? Complete? 1 Inventory all V4 components and accessories Required 2 Lay out all cables and accessories in accordance with: Required 3 - General guidelines Required 4 - V4 device and mounting plate instructions Required 5 - Power / Data cable instructions Required # https://support.zonarsystems.
/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 6 - External GPS antenna guidelines If used 7 - Discrete input system instructions If used 8 Disconnect vehicle battery ground cable Suggested 9 Install V4 Power/Data cable. Do not connect 4-pin connector to V4 at this time. Do not connect OBDII connector to vehicle at this time (if used).
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support General Guidelines Layout 1. V4 unit must be located a minimum of 25cm (10 in) from any person. 2. Do not place Zonar RFID tags, cables, or other equipment in any location or position which may compromise human or equipment safety. 3. Verify placement acceptability with State DOT/Law enforcement prior to installation. 4. V4 has a temperature range of -40°C (-40°F) to +85°C (+185°F).
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 1. Consult the vehicle’s manufacturer for specific installation guidelines. (HIGHLY RECOMMENDED for Multiplex electrical systems) 2. All power leads (red and white) must be connected to the vehicle's protected circuitry (e.g. fuse panel, circuit breaker panel, protected circuits). Never electrically connect Zonar equipment to unprotected circuits (e.g. directly to battery). 3.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support General Housekeeping 1. Capture all drill chips during drilling operations. Do not allow drill chips to fall onto electrical equipment, furnishings, heating ducts, etc. Magnets, sticky tape, vacuums, physical barriers, etc. may all be used to accomplish this task. 2. Remove excess sealant. Sealant should be debris/contaminant free (e.g. no drill chips), consistent, and uniform in appearance. 3. Clip excess wire tie protrusions.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 1. Find the GPS ID # on the back of the unit labeled “GPSID (S/N) 18xxxxxx.” 2. Record the asset (vehicle name) and the GPS being installed—this is important information for Zonar Customer Care or the Ground Tra ic Control Administrator. Mounting Areas Mount onto an interior flat surface that is large enough to accommodate the footprint.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 2. Zonar logo towards sky V4 Pin Configuration 1. External GPS antenna (Optional) 2. 4 Pin Power Input (Disconnect first, Reconnect last) 3. 6 Pin Accessory Port: Z Pass™/Operator ID 4. 8 Pin for 2010/2020/Connect Dock 5. 12 Pin Discrete Input (Optional) https://support.zonarsystems.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 6. 10 Pin ECM input (SAE J1708/J1939 & OBDII equipped vehicles) Power And Data Connections Connecting to Vehicle Electrical and Data System Do not connect to the 4 pin power input until all other V4 cables have been connected. There are four primary methods to connect the V4 to your vehicle’s electrical and data system: 1. 4 Pin, 3 Wire Power Cable (part# 10007) 2. Light Duty Power Cable (part# 81153) 3.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Use on light duty vehicles equipped with OBDII Diagnostic Port™. Requirements: 1. OBDII Diagnostic Port OBDII_sticker.png 2. Sticker or plate under the hood explicitly stating "OBDII Compliant" or "OBDII Certified". See example to right. 3. Do not use on hybrid vehicles. 4. The Light Duty cable cannot be installed on vehicles that already have third party a ermarket equipment installed on the OBDII network (e.g.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 6 Pin Adapter (part# 81632) Use with 9 Pin diagnostic cable to connect to J1708/1584 databuses using a 6 pin Deutsch diagnostic port. 2 Pin Deutsch Backbone Cable (part# 81517) Use this cable on heavy duty vehicles with SAE J1708/J1587 (older) or SAE J1939 (newer) data buses. The cable connects to the data network backbone. Note: This cable requires specific adapters dependent on vehicle make/model/year and engine manufacturer.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 4 Pin, 4 Wire Power Cable (part# 10030) This cable is similar to the Pin, 3 Wire Cable but it adds a green chassis ground wire. This power cable is only needed for vehicles equipped with negative side battery disconnect switches (typically construction equipment). This cable requires the vehicle to physically move at least 5 MPH for at least 100 feet to properly complete new installation checkout.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Green - Chassis ground (Cable P/N 10030 only). White - Switched Power Engine running (+8 VDC to +32 VDC) Engine not running (0 VDC) Engine not running (key position ACC or Accessory Mode) (0 VDC) The white wire must be connected to a power source that is active only when the engine is running or the system will not track idle time properly. Note: Contact the vehicle manufacturer for any specific electrical questions.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Wiring Guidelines The wiring guidelines in this section are for unterminated power and ground leads—4 Pin and Backbone. The authorized method for power termination on the Zonar V4 system is the use of Add-a-Circuit fuse taps. Whenever possible, use fuse taps for power termination.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support CAUTION: Zonar has approved two types of fuse taps. Use of other brands is not authorized. Do not install these fuse kits in fuse panel locations greater than 10 amps. LitteFuse brand: Add-a-Circuit Bussman brand: Add-a-Fuse Poke and Weave Installation Whenever it is not possible to use Add-a-Circuit fuse taps then the poke and weave method must be used. 1. Locate the proper wire where the poke and weave method is to be installed.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support 4. Cover the exposed wires with several wraps of electrical tape or mastic. Place one wire tie over the electric tape over the exact location where the wires are 'wrapped' together. Place another wire tie 1” to 2” from the first wire tie, to secure the two wires together and as stress relief.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Drill, deburr, grommet, weather seal, and cable thru hole as required. Drill hole size - 1/2” (.500”); grommet size - 3/8” (.375”). Optional GPS Antenna Adhesive Tag (for non-magnetic mounting surfaces) Whenever possible, avoid installing adhesive in cold, wet, or damp conditions. Ideal application range is: 70˚F to 100˚F (21˚C to 38˚C). 1. Clean and dry the surface prior to placement to obtain optimum adhesion.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Single red blink per second if no ECM connection or if ECM connection not working properly. DATALINK 2 Single green blink per second if J1939 data is present. Single green blink per second if good communication between the Light Duty cable and the GPS device. Single red blink per second if no ECM connection or if ECM connection not working properly. Turn Key O Turn the key o , and check the STATUS LED on the GPS unit.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support System Specifications Electrical DC Input Range: 8 VDC to 32 VDC Operating Current: 100 mA @12V (typical without peripherals) 500 mA @12V (maximum without peripherals) https://support.zonarsystems.
4/10/2019 Key-O Current: V4 User Manual and Installation Guide – Zonar Systems Support <1mA Environmental Operating Temp: -40C to 85C Storage Temp: -40C to 85C Humidity: 95% R.H.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support DIMENSIONS IN INCHES Note that these are reference dimensions only. Typical Installation https://support.zonarsystems.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support External Antenna Installation (Optional) https://support.zonarsystems.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support System Installation https://support.zonarsystems.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Zonar Discrete Input System The V4 is capable of recording GPS points when a system on the vehicle is activated or deactivated. See below schematic to tap into an existing switched control circuit. WARNING: Observe all general and specific warnings in regards to electrical installations at the beginning of this guide. When in doubt, consult the specific vehicle's manufacturer for electrical installation instructions. https://support.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support Do not connect to multiplex wiring. Zonar Discrete Input Wiring Details 5 Inputs (depending on application, not all inputs may be used) 20 AWG wire gauge Notices Warning: (Part 15.21) Changes or modifications not expressly approved by Zonar Systems could void the user's authority to operate the equipment.
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support located or operating in conjunction with any other antenna or transmitter. Users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. Use only supplied and approved antennas. Use of unauthorized antennas or modifications could impair signal quality, void your warranty and/or result in violation of FCC regulations.
