REV: 02/28/11
INTRODUCTION Zonar Systems Hardware Installation Tips For Professional Installers Zonar equipment will provide years of reliable service if properly installed and maintained. Zonar equipment is typically installed in heavy vehicle applications and is often subject to extreme temperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipment longevity and optimal performance. This guide is meant to be a general guideline for the professional installer and technician.
TABLE OF CONTENTS ZPass™ Introduction .....................................................................................2 Warranty & Notices..........................................................................4 General Guidelines ..........................................................................5 Schematic .......................................................................................6 ZPass Mounting ..............................................................................
WARRANTY & NOTICES Limited Warranty LIMITED WARRANTY: Zonar® warrants that the Hardware provided under Zonar’s Subscription Agreement is free from material defects in workmanship for a period of one year for hardware purchased by customer. THIS LIMITED WARRANTY IS MADE TO CUSTOMER ONLY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
GENERAL GUIDLINES Layout Cable Management 1) 1) 2) 2) 3) 4) 5) Mount all equipment in the interior of the vehicle. GPS antenna and RFID tags are the only Zonar components that may be exposed to the outdoor elements. Do not install Zonar equipment below windows and doors which open to the vehicles exterior to prevent water damage. Lay all components out prior to installation to check for proper cable length and interference issues. Avoid mounting equipment in difficult to access areas.
SCHEMATIC Zonar ZPass™ 3.5 mm Audio Input Jack Note: Speaker (optional) External power is not required.
ZPass™ MOUNTING SYSTEM Mounting Options: Peel and Stick Adhesive Strip Method: 1) Peel and stick. See Fig 7-1 2) Ram mount. See Fig 7-2 3) User supplied options (e.g. Velcro®) 1) 2) Suggested Mounting Areas: 1) Follow all general guidelines on page 5. 2) Typically mounted at passenger entrance/exit points at a convenient height and angle for passengers boarding and exiting the vehicle.
OPERATION & TROUBLESHOOTING Operation Color State Blue Solid Ready to scan cards Green 1X Blink & Audible Beep Successful card scan Red 2X Red blinking LED SD memory card missing or error Red 1X blink Synchronizing time Orange Description Solid Card reader disabled - occurs when vehicle speed is greater than 25 mph Solid Receiving Firmware update Notes Rescan of the same card requires 15 seconds between consecutive scans Reinsert or reseat SD card If continuous, see Troubleshooting Secti
OPERATION & TROUBLESHOOTING Troubleshooting Issue Possible Cause No LED lights Non-issue - Unit may be in lower power mode Swipe ZPass card, if unit 1 X blinks green and beeps the ZPass unit is working properly ZPass unit sleeping. ZPass unit goes to low power / sleep mode 60 minutes after engine shutdown Start engine, run for at least one minute to reestablish GPS connection Improper GPS Firmware Ensure GPS Firmware (GTC, Assets, GPS units) is 97 or above ZPass interface cable issue (e.g.
OPERATION & TROUBLESHOOTING Operational Notes: 1) SD card must be inserted and fully seated for the unit to operate. 2X Red blinking LED indicates an issue with the SD card. 2) Sleep Modes: A) Upon turning the vehicle engine off the ZPass unit LED will remain blue (Ready to scan cards) for approximate 10 minutes. B) After 10 minutes the reader will go into a low power savings mode (Blue LED will not be illuminated).
