PS2102 PS 2122 Transportable Systems User's Manual Mobile Printer Center of Excellence 2 Zebra Technologies Corporation 30 Plan Way MEDELLIN Warwick, RI 028861012 USA. Part No. U MAN-PS2 xx Rev. 1.
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation.
Battery Power OT-12 Power Conservation Charging the Battery OT-12 Changing Terminal Batteries OT-14 I/O Connections I. Communications Connector OT-186 Beery coves OT-17 Charger Jack .c..ocovevverercneieiiicnciciciesrcene OT-17 Terminal Specifications OT-18 Size/Weight rear Display/ Touch Screen . Keypad . NECESSITATES career caresses ere rear earn Optional Radio Systems Optional Built-in Scanner .. Memory .
2100 Series Introduction PRINTERS refer to Printer Section of this Manual for detailed information PS2100T Terminal refer fo Terminal Section of this Manual for detailed information PS2100 Series Base refer fo this Section of the Manual for detailed information PS2100 Series TRANSPORTABLE SYSTEM {PS2122 shown} U MAN-PS2100 Series + System Section 8-8
The PS$2100 Series of transportable printing systems, consist of a terminal and configurable combinations of printer modules integrated into a base which provides power, charging and interface capabilities. Terminal The terminal section of the PS2100 Series is a PS2100T terminal/scanner with a touch-screen display and a alpha numeric keypad for data entry. It utilizes the Microsoft Windows® CE operating system.
work shift by means of a removable battery pack. The built in intelligent charger provides rapid charging for the main battery and also allows the PS2100 Series to run when plugged into an AC outlet. Six external serial ports are provided on the PS2100 Series Base. One is a 25 pin RS232 interface to allow serial communications to P.C.s or in-store processors. The remaining five ports are multiplexed to allow the simultaneous input of up to five bar code scanners.
System 1/O Connections RS232C Connector (J9) The following are the pin assignments for the 25-pin D Sub RS232C serial connector. Pin Number 10-19 20 21-26 Pin 13 ~— Signal Name nic SYSADMIN SYS.
Serial 8 Pin Din Connectors (J1-J5) The following are the pin assignments for the 8-pin DIN serial connectors Pin Signal Signal Number Name Type Description 1: fe CARDIN. 1 input Receive Data 2 TXD IN output Transmit data 3 CTs. IN: “input Clear to Send 4 RTS OUT output Request to send 5400 GND Ca Signal grounding 6 nic Not connected 700 we Not 8 +5VDC output +5VDC, 250 mA max.
System Battery & Charging The PS2100 Series is powered by one Nickel-Metal Hydroxide (Nigh) battery pack. The battery pack has sufficient energy for six hours of normal use before it requires recharging or replacing with a freshly charged battery. Charging The built in charger in the PS2100 Series can recharge a depleted battery in three to four hours. This time will vary if the system is used during the charge cycle. Batteries are charged by plugging the PS2100 Series into a 90 to 230 V.A.C. outlet.
cycle (e.g. a battery that has been stored too long and allowed to discharge). When in the “Pending” mode the PS2100 Series charger will slowly bring this battery's charge state up to a level where it can safely withstand a fast charge, and then charge it normally. When the charger is in the “Pending” mode, run and charge operations are not available. Run and Charge Mode The PS2100 Series system can be used normally while its battery is being charged.
Changing Batteries AN Always turn the terminal off before changing batteries! The terminal is powered by its own battery when main power to the system is turned off and will retain its daft when the main battery is removed. Insure that you have a fully charged replacement battery on hand, and install the new battery as quickly as possible. + Open the battery door and let it drop away from the unit.
Removing or Replacing the Terminal A Always turn the PS2100 Series system off before removing the germinal. Removing the Terminal The PS82100 Series System's terminal section is removable to allow its use as a hand held data collection device. The terminal can be removed by following these steps: « Turn the PS2100 Series system off by pressing the terminal's “ON/OFF” key. « Turn the terminal locking key at the back of the unit a quarter turn until it is loose.
« While still holding the clamp open, gently pull the terminal straight out of the dock. Pull and hold Terminal Locking clamp back and slide terminal out of the dock. The terminal now can be turned on and used as a hand held device. Refer to the Terminal Section of this manual for more details on using the terminal, and information on charging and replacing the terminal battery pack.
Allow Terminal Locking Clamp to set into place. Do not allow if to snap back. Turn Locking Key as shown fo lock Terminal in place. Rep Lacing THE Terminal: Step 2 + Allow the terminal clamp to slowly return to position to secure the terminal. Don't let it snap back into place. « Turn the terminal locking key at the back of the unit a quarter turn until it is tight. This retains the terminal in place so it will not accidentally be bumped loose from its connection to the main PS2100 system.
System Specifications Size/Weight width depth height 1350 ar 343 mm.t 279mm 216 2 19.5” 11” 494 mm 279mm 216mm 7.26 Kg Weights are with battery, less printing media) Power » 7.2VDC, 7000 mahatma Nickel Metal Hydroxide (Nigh) Battery Pack + Built in intelligent battery charger, 110-230 V.A.C. input. Interfaces + One (1) DB25F Connector RS-232 port for one-way or two-way communications up to 38.4K BPS. (J9) + Five (5) multiplexed 8 pin circular DIN Connectors, for one-way or two-way communications.
Printer Section Configurable with one or two printers, depending on model: « 2” wide media, 200 d.p.i « 5” diameter media roll capacity (approx. 450° [137 m] @.0035” thick stock) « Self-centering stock adjustment with position locking capability.
PS2100T Introduction The PS2100T is a highly integrated, light weight terminological. Its compact one-piece design minimizes operator fatigue and promotes more efficient and accurate operation. The PS2100T’s innovative design also provides for “either hand” scanning to promote operator comfort. The PS2100T utilizes the Microsoft Windows® CE operating system and a touch-screen display. Operators already familiar with Windows will quickly become productive with the PS2100T due to its familiar user interface.
Warning for units equipped with the ELAN radio option: The following section only applies when the P$2100T terminal has FCC ID: 128P521224121 on the the serial number label. (This label is on the underside of the terminal} AN Warning: Use of the PS2100T as a handheld terminal with FCC ID: 128P521224121 reefs the FCC requirements for radio frequency (RF) radiation exposure. To minimize exposure the user should avoid holding the terminal, especially the scanner end, up to his/her head or torso.
Speaker Scanner Buttons ! refer to pg. : O-10 Reset Button Scanner Buttons refer fo pg Stylus } Alpha Key refer Function Key refer fo pg. 0-5 On/OF Switch Alternate action Power switch Charging indicator Microphone {optional} Touch Screen refer to pg.
Display The display for the PS2100T is an 240 by 320 pixel liquid crystal graphics display with back lighting and four shades of gray. Iris equivalent standard VGA display. The display is integrated with a touch screen which enables the user to enter data by means of a stylus. Use of the touch screen is detailed later in the Controls Section. Back light: The PS2100T allows the user to enable and disable the LCD back light by pressing 3: (4).
Keyboard Interface Data entry capabilities with the PS2100T keypad can be expanded by using either the Function or Alpha keys in conjunction with the keypad. The following details the keypad functions of the PS2100T. Default functions The terminal is set up as a numeric keypad as its default mode of operation. The horizontal and vertical cursor keys allow navigation on the touch screen as on a normal P.C. keyboard and only the numeric functions of the main keys are active.
Using the Function Key The blue colored characters and functions are accessed by pressing FUNCTOR followed by the appropriate key. The accompanying illustration shows keypad functions when the terminal is in the Function mode. PS2100TF uncommon Revs » Pressing the 2H icon will bring up the Windows CE “Start” menu on the touch screen. + The key deletes the current entry. + The (back light) and © O (contrast) keys are described in the section on the display.
Using the Alpha Keys Alpha characters on the keypad are accessed by pressing the key followed by pressing the key with the desired character the appropriate number of times. For example, the letter “C” is accessed by pressing the key followed by pressing the key three times. If the next character that is needed is on a different key then pressing that key will advance the cursor ton the next character.
Touch Screen The touch screen is the primary means of performing most functions and entering data on the PS2100T. The stylus provided with the terminal can be used to “point and click” on menu items in much the same way as a mouse is used on a desktop PC . Stylus The PS2100T stylus is especially designed for compatriot\ ability with the touch screen. Use of any other pointing device, e.g. a ball point pen or a pencil, will cause degradation and eventual damage fo the touch screen.
Using the On-Screen Keyboard The PS2100T also allows data entry via its On-Screen Keyboard in addition to using the numeric keypad. The On-Screen Keyboard is accessed by pressing the FUNCTOR and keys at the same time. Applications written for the terminal may also display the On Screen Keyboard when it is required for input. Once the On-Screen Keyboard is displayed, data can be entered by tapping on the desired key with the stylus. Characters will be displayed as they are touched.
Internal Scanner /\ Laser Safety Warning The scanners used on the PS2100T or the PS2100 Series Systems are Class II lasers. They can emit milliliter beam of light which could cause eye damage if stared at directly. Do not stare info a laser when it is operating! Actuating the Scanner The integrated scanner on the PS2100T can be actuated by either the left or right hand sets of buttons.
Scanning Bar Codes The scanner component of the PS2100T can read and decode information stored as bar codes, thus making data entry more efficient. Use this procedure to scan bar codes: Point the PS2100T at the label to be scanned. The optimum range of the scanner is approximately 2.514" cm] Press and hold the one of the scanner buttons to start scanning. A line of light will appear on the surface you are scanning.
Battery Power Power Conservation Maximizing battery life insures the longest operating time between charging or battery replacement cycles. Follow these guidelines to optimize battery life: « Turn the terminal off when it will not be used for awhile by pressing the green @ key. This suspends terminal operation and allows it conserve power. Pressing the @ switch again restores the PS2100T to its state prior to suspending operation. You do not have to wait for the terminal to restart.
continue to operate normally while its battery is recharged. Refer to the System Section of this manual for more information on charging batteries in the PS2100 Printing System. » The LI Wall Charger (p/n AT15759-tab) The LI is a wall mounted single charger with universal 110 to 230, 50-60 Hz. VAC input. The charger can be configured with plugs which comply with most international standards. The LI Charger can only be used when the terminal is not docked in a PS2100 Series system.
Changing Terminal Batteries Terminals must be removed from the PS2100 Printing System to replace their batteries. Refer to the System section for instructions on removing and replacing docking terminals. A Always turn the terminal off before changing batteries! Nhe PS21007 will retain data and its current settings for a maximum of five minutes when its battery is removed.
Elfin ~ ~— Pint Pin 1 Refer to next fwo pages for pin assignments PS2100T 1/0 C CONNECTIONS These connections are not accessible when the PS2100T is docked in a P§2100 Printing System.
Communications Connector The following are the pin assignments for the 26-pin communications/power connector. Pin Signal Signal Number Name Type Description 1 ; : AUX SELL# input pe Docking signal short-to, : E pin 26 when docked 2 +AUX input Aux Power input iis +X i] voltage 6.
Battery The PS2100T utilizes a removable 7.2 VDC LION battery pack with an integral charger jack. if notion use, the terminal will automatically power off to conserve battery life. The inactivity time-out value can be programmed; the default time-out is one minute. Other power features: » Full charge lasts approximately_ when terminal is not docked. » Low battery indicated by audible beeps and low battery message on display « Battery includes overcharge protection circuitry.
Terminal Specifications Size/Weight [43.4 mm] [83. 1mm] Weight: 1 Ib. (with Battery)’ Display/ Touch Screen » 240 x 320 pixels (1/4 VGA), transitiveness backbit, FASTEN liquid crystal display (LCD) » Three shades of gray plus white + Integrated resistivity non-glare touch screen Keypad « 19 Key alphanumeric astronomer Interfaces » Two RS-232 ports for one-way or two-way communication to terminal or printer at up to 115K BPS.
Optional Radio Systems + Short Range (SERF) System: 916MHz or 2.4 GHz Compatible with SERF equipped Zebra printers. « Long Range System: per 802.11b, supports qualified radio cards via internal PCMCIA port. Allows integration with facility-wide LAN? Optional Built-in Scanner * Visible laser diode +» Scan rate scans per second +» CMDR Class II + Range (10 mil) = inches Memory « Flash Memory: 4MB std. 8MB optional + DRAM Standard configuration: 16MB Operating System » Microsoft Windows CE® v3.
Printer Installation and Operation This section provides information on the operation and maintenance of the PS2100 series printers. Printers used in PS2100 series system print on 2” wide media, and use direct thermal media. They are specifically designed for printing labels, tags or continuous receipts (with or without bar codes) with the PS82100T terminal.
Warnings The printer and power supply should never be operated in a location where either one can get wet. Personal injury could result. b SHOCK HAZARD WARNING: > MEDIA WARNING: Always use high quality approved labels, tags and transfer ribbons.
Thermal Printers Compliance EC Compliance European Council Directive Compliance to Standards 89/336/EEC EN 55022-B 1895 AF Emissions control Immunity to Electra.
Introduction to Printer Feed Button Status Indicator Cover Release Tear Bar Print Head 5 Media Guide rT Lock Core size Selectors Media Guides Gop Sensor Label Taken Sensor U MAN-PS2100 Series » Printer Section Ooh-4
Loading Media Preparing Media Before Loading During shipment, the outside length of media may become dirty when handled or dusty when stored. Preparing media before loading it into the printer makes sure both the print head and platen stay cleaner for a longer time. Label Rolls Find the tape and pull off both fables held by the tape Tag Stock Rolls Find the gape and detach the bottom tag / AN fn Ave must avoid dragging adhesive or dirty media between the print head and platen.
1" [25 mm] core. Pull on Release NY and open printer cov: re Power Indicator must be on.
Loading Media Turn the power "On" Press the “On/Off” button on the terminal. The indicator surrounding the printer’s feed button should light up. Open the Printer Cover Pull on the Cover Release levers as shown, and rotate the cover up. Adjust the Core Size Selectors + If the roll of media has a small (1” [25 mm]) core, push the selectors up as shown. « lf the roll of media has a large (1.5” [38 mm]) core, push the selectors down as shown.
supports Thread media through guides Close Cove Press feed button lo advance media Pull media U MAN-PS2100 Series + Printer Section op-8
. . Install the Roll Spread the Roll Holders apart, and place the core of the media on the supports. Note that media can spool off the rol with labels on the outside or from the inside of the roll. Allow the Roll holders to spring back and support the media roll. Thread Thoroughbred the Guides Note that the side to be printed must face up as it emerges from the printer. Close the Cover Close the printer's cover, insuring it is latched securely. Press the Feed Button.
Close Dispenser Open Door Dispenser Door Remove several Labels Switch Push Liner Through Slot U MAN-PS2100 Series + Printer Section OP-10
Label Dispenser Option Printers can be equipped with a label dispenser which when utilized will print a label and automatically separate it from its backing and present ti for the user to apply. A ‘label taken” sensor will prevent printing any further labels until the one presented is removed. The Dispenser works as detailed below: Set the Label ken Sensor + Pull open the label dispenser door. + Use a stylus to set the Label Taken Sensor to the “1” position.
press and hold the Feed Button and when indicator flashes, release the Feed Buffoon o TY {4 MISINFORM 16 VI.21 Serial port 1 IER Image buffer si | avi | avi Meme: 000K, 0241K avi SUMMAT STATUS mee 1g 001 oy report is printed 52 D8 ROL6,000 ZT UN quoted (31029,025 Option: 040813 now in DUMP Press feed Button fo resume normal operation.
Maintenance Somatosensory Gap Maladjustment This procedure is also known as a “two-key reset”. It forces the printer to print out a summary of its current status and places the printer into a diagnostic mode. In this mode it will only print the raw code sent to it by the PS2100 terminal, and will not create any labels. If you have turned on the Label Taken Sensor, you must turn it off prior to performing this step. + Turn the printer off by pressing the “ON/Off" key on the PS2100 terminal.
Cleaning the Print Head The print head can be cleaned whenever a new media roll is loaded. = Open the cover. « Rub the cleaning pen across the dark area of the print head. If a cleaning pen is not available a cotton swab saturated in prophylaxis alcohol can be substituted. A Never use any sharp objects, such as paper clips or screwdrivers to clean the print head, If the printer has been running for a long time, the print head may be hot. Do not clean the roller.
Printer Troubleshooting Status Indicator Does not light when power is turned Check power connection from system to printer. Lights GREEN, but printer will not print. » Check interface cable connections from system to printer. » Make sure top cover is locked closed. Blinks GREEN-RED-RED. » Operator has paused the printer during a batch job. Tap the FEED button to continue. Lights AMBER. + Printer has encountered a syntax or command error. Blinks RED « The optional cover open sensor is active.
Printing is faded or punctuality + Clean the print head with cleaning pen. « Adjust print speed/darkness in software. + Check that the roll is loaded properly: with the direct thermal side facing up. Prints only partial label skips a label. « Label caught on print head. + Print head is not properly latched. Printing stops and prognosticator lights ORANGE or RED. + Possible problem with label stock. Use only approved labels and tags. * Possible label jam.
stent Information This product and/or its use may be covered by one or more of the following US patents and corresponding international patents worldwide D275,286 5,029,183 5,364,133 55438610 6,034,708 D347,021 5,047,617 5,387,151 5,545,889 6,036,383 £289,178 5,103,461 5,372,430 5552502 6,057,870 £430,198 5,113,445 5,373,148 5,570,123 6,068,415 D438,702 5,140,144 5,378,882 5,578,810 6,070,805 3,064,673 5,132,709 5,396,053 5,589,680 6,095,704 4,019,676 5,142,550 5,396,055 5,612,531 5,109,801 4,044,846 5,149,
Zebra Technologies Corporation Mobile Printer Center of Excellence 30 Plan Way Warwick, RI 02886.1012 US.A. Telephone: +1 401.739.5800 + 1 800.556.7266 Facsimile: +1 401.732.7808 Zebra Technologies Europe Limited Zebra House ‘The Valley Center, Gordon Road High Comber Buckingham shire HP 6EQ, UK Telephone: +44 (0) 1494 472872 Facsimile: +44 (0) 1494 450103 VistourWebsite ctwww.zebra.