BUILT-IN GAS DOUBLE OVEN AND GRILL ZUG 78 INSTRUCTION BOOKLET
IMPORTANT SAFETY INFORMATION These warnings are provided in the interests of your safety. Ensure that you understand them all before installing or using the cooker. Your safety is of paramount importance. If you are unsure about any of the meanings of these warnings contact the Customer Care Department. The address is on the back page of this book. INSTALLATION The cooker must be installed according to the instructions supplied.
CONTENTS FOR THE USER Important Safety Information Description of the cooker Getting to Know Your Oven The Cooling Fan for the Controls Location Before Using The Cooker Rating Plate Connecting to the Electricity Supply When First Switching On Condensation and Steam Cookware The Trivet Grill and Oven Furniture 2 5 6 7 7 8 8 8 8 9 9 9 10 The Electronic Timer 11 The Grill Uses of the Grill How To Light the Grill Things To Note The Grill Shelf The Grill Pan and Handle Hints and Tips Grilling Chart 15 15 15
FOR THE INSTALLER Technical Details Things You Need to Know Warnings Things to Note 40 41 41 41 Getting Things Ready Preparing Cabinet for Fitting Oven Flexible Pipe Installation 42 42 43 Making the Electrical Connections Connecting To Electricity Supply Checking Electrical Connections Pressure Testing 44 44 45 46 .
DESCRIPTION OF THE COOKER Built in gas double oven WARNING: THIS COOKER MUST BE EARTHED AND PROTECTED BY A 3 AMP FUSE Top Oven / Grill Electronic Timer Control Knob Control Panel Main Oven Your built in cooker comprises of a gas oven and grill in the top compartment. The top oven is convenient and economical for mid-week use because of its size. The main oven is the larger of the two ovens. It is particularly suitable for cooking larger quantities of food.
GETTING TO KNOW YOUR OVEN The Control Panel Electronic Timer Grill / Top Oven Control Main Oven Control 6
THE COOLING FAN FOR THE CONTROLS Your cooker has a cooling fan fitted behind the controls to prevent them from overheating. The cooling fan will come on immediately when the top oven or grill is switched on and after a short time when the main oven is in use. The cooling fan may run on after the ovens or grill are turned off for a period of time to cool the cooker down. It may continue to switch on and off until the cooker is cool.
BEFORE USING THE COOKER RATING PLATE Record the model, serial and product numbers of your cooker on the back page of this instruction book for future reference. You can find these numbers on the rating plate on the front frame of the cooker upon opening the top oven door. The cooker must be protected by a suitably rated fuse or circuit breaker. The rating of the cooker is given on the rating plate. CONNECTING TO THE ELECTRICITY SUPPLY This cooker must be earthed and protected by a 3 amp fuse.
PREPARING TO USE YOUR COOKER Wipe over the grill compartment and oven base with a soft cloth and hot soapy water and wash the grill and oven furniture before use. The grill and ovens should be heated without food to burn off any residue from the grill and oven surfaces. To do this run the ovens at Gas Mark 7 for approximately 30 minutes. The procedure should be repeated with the grill for approximately 5 - 10 minutes.
GRILL AND OVEN FURNITURE The following items of oven furniture have been supplied with the cooker. 1 grill pan 1 grill pan handle 1 grill pan grid 1 trivet 1 meat tin 2 shelves for main oven cooking 1 shelf for grilling and top oven cooking Scuffing of the Stayclean sides and back panel by the oven furniture pack may occur during transit. These marks will disappear after the oven has been used for the first time.
THE ELECTRONIC TIMER The electronic timer can indicate the time of day, operate as a minute minder and automatically time the main oven. A Auto Symbol ( automatic cooking) Bell Symbol ( minute minder) Cookpot Symbol ( manual cooking) Cookpot Symbol Auto Symbol Bell Symbol Please note that this is a 24 hour clock, for example 2pm is shown as 14.00. If the oven is switched off on the wall or there is loss of power the clock will stop and you will not be able to use the cooker.
AUTOMATIC TIMER CONTROL The automatic timer can be used with the main oven only. TO SWITCH THE MAIN OVEN ON AND OFF AUTOMATICALLY 1. Ensure the clock is showing the correct time of day. 2. Place food in the main oven. 3. Set the length of time you want the food to cook for by pressing and releasing the button and then pressing the + button until the correct cooking time is displayed. This must be completed within 5 seconds of pressing the button. The maximum cooking time is 23 hours 59 minutes.
5. Turn the oven control to mark 9 then to the required setting. The clock will work out what time the oven will switch itself on and will switch the oven off at the end. An audible signal will sound when cooking is complete. To cancel the alarm, see below. RETURNING THE COOKER TO MANUAL OR TO CANCEL AN AUTOMATIC PROGRAMME Once automatic cooking is complete an alarm will sound and the Auto symbol will flash to remind you that the oven needs to be set for manual operation. 1.
At the end of the cooktime the oven will switch off, the alarm will sound and the auto symbol will flash. 5. To cancel and return to manual operation press buttons and together. 6. Turn off the oven control. TO CHANGE THE TONE OF THE ALARM The timer has three different tones to the alarm. You can change the sound of the alarm if you wish. 1. Ensure the clock shows the correct time of day. 2. Press the the alarm.
THE GRILL WARNING - Accessible parts become hot when the grill is in use. Keep children away. USES OF THE GRILL The grill is situated in the Top oven compartment. The grill gives variable heat settings. Use the high setting for foods that cook quickly such as toast and the lower setting to cook thicker foods such as chicken after it has been browned on the high setting. GRILL / TOP OVEN HOW TO LIGHT THE GRILL 1. Open the Grill / Top Oven door. 2.
THE GRILL SHELF The grill shelf can be used in one of three positions. Shelf positions are counted from the top downwards. 1 2 3 Back of the oven The shelf should be fitted with the straight rods uppermost on the frame and the forms towards the back of the oven. If not fitted correctly the anti-tilt and safety stop mechanism will be affected. When using the grill pan in positions 2 and 3 the shelf must be withdrawn before the pan can be located or removed. Ensure the grill pan is properly located.
HINTS AND TIPS Most foods should be placed on the grilling grid in the grill pan. This allows maximum circulation of air by raising the food out of fats and juices. Foods such as fish, liver and kidneys may be placed directly on the trivet in the grill pan if preferred. The grilling grid is reversible. Adjust the grid height and grill pan runner position to allow for different thicknesses of food. Position the food close to the burner for faster cooking and further away for more gentle cooking.
Place food towards the centre of the grilling grid. If food is outside this area it may require rotating during cooking. Food such as tomatoes and mushrooms requiring gentle heat should be placed towards the edge of the grid. Place foods such as Shepherds pie and cauliflower cheese on the grill shelf to brown. GRILLING CHART The chart below gives recommended cooking times and shelf positions. Remember that these are a guide and should be adjusted to suit personal taste.
THE TOP OVEN USES OF THE TOP OVEN The top oven is the smaller of the two ovens. It is convenient for mid-week meals where smaller quantities or convenience foods are being cooked. It is important to refer to the top oven cooking chart as a guide to shelf positions and gas mark settings as these may differ from previous cookers you may have used. PREHEATING It is not necessary to preheat the oven for casseroles. For recipes needing high temperatures such as bread, pastries, scones, soufflés etc.
TO FIT THE TOP OVEN SHELF There are 3 shelf positions in the top oven. Shelf positions are counted from the top downwards. 1 2 3 The shelf should be fitted with the straight rods uppermost on the frame and the forms towards the back of the oven. If not fitted correctly the anti-tilt and safety stop mechanism will be affected. HINTS AND TIPS Back of the oven Straight Rods There are zones of heat within the oven. The temperature in the middle is the gas mark you have chosen.
For economy leave the door open for the shortest possible time, particularly when placing food into a pre-heated oven. When roasting we recommend that you use the trivet in the meat tin. Fat and meat juices will drain into the meat tin below and can be used to make gravy. The trivet also prevents splashes of fat from soiling the oven interior. Note. The meat tin should not be placed on a heated hotplate as this may cause the enamel to crack.
THE MAIN OVEN USES OF THE MAIN OVEN The main oven is particularly suitable for cooking larger quantities of food. The main oven also includes a Slowcook feature. It is important to refer to the main oven cooking chart as a guide to shelf positions and gas mark settings as these may differ from previous cookers you may have used. PREHEATING It is not necessary to preheat the oven for casseroles. For recipes needing high temperatures such as bread, pastries, scones, soufflés etc.
TO FIT THE MAIN OVEN SHELVES 1 There are 14 shelf positions in the main oven. Shelf positions are counted from the top downwards. 14 Back of the oven The shelves should be fitted with the straight rods uppermost on the frame and the forms towards the back of the oven. If not fitted correctly the anti-tilt and safety stop mechanism will be affected. Straight Rods Frame HINTS AND TIPS There are zones of heat within the oven. The temperature in the middle is the gas mark you have chosen.
For economy leave the door open for the shortest possible time, particularly when placing food into a pre-heated oven. When roasting we recommend that you use the trivet in the meat tin. Fat and meat juices will drain into the meat tin below and can be used to make gravy. The trivet also prevents splashes of fat from soiling the oven interior. Note. The meat tin should not be placed on a heated hotplate as this may cause the enamel to crack.
MAIN OVEN COOKING CHART The Gas mark settings are intended as a guide only. It may be necessary to increase or decrease the settings to suit individual preferences and requirements. Note: Shelf positions are counted from the top of the oven downwards.
0 SLOWCOOK FEATURE S USES OF SLOWCOOK Slowcooking in the main oven allows most foods to be cooked at a low temperature over a number of hours. A variety of foods, particularly cheaper cuts of meat can be cooked in this way making them tender, tasty and succulent. This feature is most convenient when used in conjunction with the automatic timer as there is no need to be present at the start of cooking. HOW TO USE SLOWCOOK MAIN OVEN 1. Open the main oven door. 2.
MEAT, FISH AND POULTRY Prime cuts of meat for roasting are better not slow cooked as flavours are retained to their fullest when roasting. Do not Slowcook joints of meat over 6lb (2.7kg) in weight. Only Slowcook joints of pork if you can make sure by using a meat thermometer that the temperature inside the joint is at least 88°C. Do not Slowcook poultry over 4lb 8oz (2kg) in weight. Cook stuffing separately. Do not Slowcook more than one 2lb (1kg) meat stew in the oven at the same time when slow cooking.
PASTA AND RICE Cook pasta on the hob and add to the dish at the end of the cook time. Rice should be the 'easy cook' type. Use 250ml (½ pint) stock to 100g (4oz) rice. Cooking time up to 6 hours. DRIED BEANS AND FRUIT Soak overnight prior to cooking. DRIED RED KIDNEY BEANS AND ALL OTHER VARIETIES OF BEANS SHOULD BE RINSED, COVERED WITH FRESH WATER IN A SAUCEPAN ON THE HOB AND BROUGHT TO THE BOIL FOR AT LEAST 10 MINUTES BEFORE DRAINING AND ADDING TO THE DISH.
CARE AND CLEANING For hygiene and safety reasons this gas cooker must be kept clean. A build up of fat or other foodstuffs could cause a fire. Before cleaning the cooker always allow the cooling fan for the controls to cool the cooker down before switching off the electricity supply. CLEANING MATERIALS Before using any cleaning materials on your cooker, check that they are suitable and that their use is recommended by the manufacturer.
CLEANING THE OUTER AND INNER DOOR GLASS PANELS To prevent damaging or weakening the door glass panels avoid the use of the following: l Household detergents and bleaches l Impregnated pads unsuitable for non-stick saucepans l Brillo/Ajax pads or steel wool pads l Chemical oven pads or aerosols l Rust removers l Bath/Sink stain removers The outer oven door removable for cleaning. glass panels are TO REMOVE THE OUTER GLASS 1.
TO REPLACE THE OUTER DOOR GLASS 1. Holding the door glass panel with both hands, gently place the locators into the holes of the brackets at the bottom of the oven door. 2. Holding the door glass with your left hand, use your right hand to open the oven door. Bring the door gently towards the glass panel ensuring the screw location holes line up. 3. Place the trim in the correct position on the top of the grill door. 4.
CLEANING THE GRILL / TOP OVEN COMPARTMENT The grill / top oven compartment base, sides and back panel can be cleaned using oven cleaners or aerosol oven cleaners with care. Ensure that the manufacturers instructions are followed and that all parts are well rinsed afterwards. Aerosol cleaners must not come into contact with the grill or oven burners as this may cause damage. Protect the burners with aluminium foil to prevent them becoming blocked.
CARE OF STAYCLEAN SURFACES The main oven top and sides are coated with a Stayclean finish. They should not be cleaned manually. During normal use the Stayclean coating will become splashed with fats and food residues. When the Oven Cleaning Cycle is selected, the Stayclean surfaces burn off any soilage. Regular use of the Oven Cleaning Cycle function will help to keep the panels in good condition. THE OVEN CLEANING CYCLEMAIN OVEN ONLY MAIN OVEN MAIN OVEN 30 MINS 2 HOURS 1.
COOKING TO REDUCE SOILAGE Cook at the recommended temperatures. Higher temperatures during roasting will increase soilage. Try cooking at lower temperatures for an increased length of time, you will save energy and often the joint is more tender. Use minimal, if any, extra oil or fat when roasting meat, potatoes only require brushing with fat before cooking. Extra fat in the oven during roasting will increase splashing and soilage. It is not necessary to add water to the meat tin when roasting.
REPLACING AN OVEN LIGHT BULB Isolate the cooker from the electricity supply before replacing the bulb. The type of bulb required is a 300°C, 25 watt small Edison Screw. 1. Make sure the cooker is cool before you replace a bulb. 2. Open the oven door and remove the shelves and wirework runners. Instructions on how to remove the wirework runners are given on page 32. 3. Pull the glass bulb cover towards you and then pull it off.
IF SOMETHING DOESN'T WORK Please carry out the following checks on your cooker before calling a Service Engineer. It may be that the problem is a simple one which you can solve yourself without the expense of a service call. If our Service Engineer finds that the problem is listed below you will be charged for the call whether or not the cooker is under guarantee. PROBLEM The grill, ovens and timer do not work POSSIBLE SOLUTION Check that the cooker is switched on at the wall.
The oven is not cooking evenly Check that the cooker is correctly installed and is level. Check that the recommended Gas mark settings and shelf positions are being used. If you use a tin or tray larger than the recommended size be prepared to turn it round during cooking. If cooking a large item be prepared to turn it round during cooking. The oven light fails to illuminate The oven light bulb may need replacing see page 35.
PEACE OF MIND FOR 24 MONTHS Standard guarantee conditions We, Zanussi Limited, undertake that if within 24 months of the date of the purchase this Zanussi appliance or any part thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our option repair or replace the same FREE OF CHARGE for labour, materials or carriage on condition that: The appliance has been correctly installed and used only on the electricity supply stated on the rating plate The appliance has been
SERVICE AND SPARE PARTS HELP US TO HELP YOU Please determine your type of enquiry before writing or telephoning. SERVICE Before calling out an Engineer, please ensure that you have read the details under the heading 'If Something Doesn't Work', on pages 36 and 37, and have the model number and purchase date to hand. You can contact your local Service Centre by telephoning: 0990 929929 More information regarding Service can be found in the Customer Care Booklet supplied with the Cooker.
TECHNICAL DETAILS Loading Info: Grill Burner Natural Gas L.P. Gas Heat Input 2.8kW (9554 Btu/h) 2.8kW 201 g/h Injector Marking 123 089 Heat Input 1.7kW (5800 Btu/h) 1.7kW 122 g/h Injector Marking 095 Flame Supervision Device Diamond 'H' GSD 100/48 Diamond 'H' GSD 100/49 Thermostat Sourdillon 63105/982 Sourdillon Thermostat By-Pass Marking Fixed Internal Fixed Internal Heat Input 1.7kW (5800 Btu/h) 1.
INSTALLATION INSTRUCTIONS THINGS YOU NEED TO KNOW WARNINGS: In the interest of safety this appliance must be installed and / or serviced by a competent person (Corgi registered). Safety may be impaired if installation is not carried out in accordance with these instructions. This cooker must be earthed. Do not remove the screws from the earth tab extending from the oven mains terminal block (Fig. 1).
INSTALLATION INSTRUCTIONS This appliance must not be installed on a wooden base. The dimensions given provide adequate air circulation around the unit within the cabinet, ensuring compliance with BS EN60-335. Enquiries regarding the installation of the cooker point if required should be made to your Regional Electricity Company to ensure compliance with their regulations. GETTING THINGS READY PREPARING CABINET FOR FITTING OVEN Make sure the cabinet is the correct size for the appliance to be fitted (Ref.
INSTALLATION INSTRUCTIONS FLEXIBLE PIPE INSTALLATION FITTING THE APPLIANCE AND CABINET It is recommend that a 3/8", 1100mm long angled flexible hose (BFS), and a ½ " straight socket (BFS) be used for the installation. However, any approved hose of the right length can be used. IMPORTANT:Flexible tubing used must comply with BS 669 current editions. L.P.G. flexible connections must be of a type suitable for L.P.G. and capable of operation up to 50mbar and carry a red stripe, band or label.
INSTALLATION INSTRUCTIONS CONNECTION TO ELECTRICITY SUPPLY WARNING: This appliance must be earthed, do not earth this appliance to the gas supply piping. This appliance must be connected to a isolated 220V-240V a.c. 50Hz supply which incorporates a 3 ampere fuse. If any other type of plug is used it should incorporate a 5 ampere fuse in either the plug or adapter or at the distribution board. The appliance is supplied with 2 metres (6.5 ft) of 5 ampere 3 core cable fitted with a moulded plug.
INSTALLATION INSTRUCTIONS As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is GREEN and YELLOW must be connected to the terminal in the plug which is marked with the letter 'E' or by the earth symbol or coloured GREEN or GREEN and YELLOW. The wire which is coloured BLUE must be connected to the terminal which is marked with the letter 'N' or coloured black.
INSTALLATION INSTRUCTIONS PRESSURE TESTING To pressure test connect the pressure gauge to the main oven injector 1 Check the supply pressure by turning the grill on and oven thermostat to Mark 9. Then turn on the electricity supply. Allow the grill burner to light. The pressure should be: Natural Gas 20mbar L.P.G. Gas The pressure must be set to 28mbar for use on butane or 37mbar for use on propane. 2 Turn off the electricity supply and the thermostat; disconnect the pressure gauge.
RATING PLATE REFERENCE MAKE AND MODEL NO. SERIAL NO. DATE OF PURCHASE PRODUCT NO. IMPORTANT NOTICE In line with our continuing policy of research and development, we reserve the right to alter models and specifications without prior notice. This handbook is accurate at the date of printing, but will be superseded and should be disregarded if specifications or appearance are changed. Zanussi Limited, Zanussi House, Hambridge Road, Newbury, Berkshire, RG14 5EP.