Sash unit After dispensing plain tablets, a small amount of powder may remain inside the packing machine. Maintain the packing machine periodically to ensure that such powder is not mixed with other drugs. 1. Open the upper door. • Open the upper door while holding its handle. 2. Remove the cassette. • Remove the cassette while pressing the lock of the cassette until you hear a click sound. • Remove two cassettes from the top and the bottom respectively. 3. Lift the sash-fixing lever.
4. Open the sash. • Lower the sash-fixing bar to fix the sash. CAUTION Do not open the sash swiftly. Failing to obey this instruction will lower the fixing bar suddenly, resulting in injury. 5. Clean the inside of the sash. • Remove dirt from the surface by wiping it with a soft water-moistened cloth. • After removing dirt, remove moisture from the surface by wiping it with a dry soft cloth. 6. Lift the sash- fixing bar. • After lifting the fixing bar, close the sash.
7. Attach the cassettes. • Attach two cassettes to the top and the bottom respectively. • Insert them all the way. 8. Close the upper door. • Close the upper door while holding its handle.
Printer head If the print is so light even after ink ribbon replacement, clean the printer head. *Turn [OFF] the breaker of the packing machine in advance. 1. Remove the ink ribbon. • See Page 57〜59 for the removal of the ink ribbon. 2. Clean the printer head. • Wipe the surface of the printer head with an alcohol-moistened printer head cleaner (provided). CAUTION Be sure to turn off the breaker of the packing machine before using alcohol. Ribbon tension bar 3. Attach an ink ribbon.
Heater roller If the paper twists around the heater roller, its laminate may stick to the heater roller. If this happens, clean the heater roller to remove the attached laminate. 1. Open the heater roller. • Open the heater roller and then remove the packing paper. • Then remove the last hopper. 2. Clean the heater roller. • Remove dirt from the heater roller using the heater roller cleaning brush (provided). Clean it while rotating it by pressing the [Heater Roller RW] switch.
Tablet feed pipe Periodically clean the tablet feed pipe interior since a minute amount of powder is left within the pipe when the medicine is packaged １. Open the slide unit bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
２. Open the slide unit bottom right door. • Press the hook on the right door top. Hook • Open the right door. ３. Remove the tablet feed pipe from the standby unit. Lock pin Lever • Hold the lever on the standby case base and press the standby socket lock pin.
• Move the standby unit to the left, while pressing the standby socket lock pin, and remove the pipe. ４. Open the body bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
５. Open the body bottom right door. • Press the hook on the right door top. Hook • Open the right door. Suction socket Lock pin ６. Remove the tablet feed pipe from the box unit. • Move and remove the suction socket toward the left, while pressing the lock pin.
７. Carrier the tablet feed pipe. ８. Clean the tablet feed pipe. • Clean the tablet feed pipe interior using the attached pipe cleaning tool. tablet feed pipe pipe cleaning tool ９. Return the tablet feed pipe to the previous position. • Pass the tablet feed pipe to the body unit through the slide unit bottom. 10. Install the tablet feed pipe on the box unit.
Suction socket Lock pin 11.Install the tablet feed pipe on the standby unit. 12. Close the body bottom right door.
13. Close the body bottom left door. 14.Close the slide unit bottom right door. 15.Close the slide unit bottom left door.
Box unit Minutes when the drug packaging, a small amount of powder inside the unit willremain BOX, please clean regularly. １. Open the slide unit bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
２. Open the slide unit bottom right door. • Press the hook on the right door top. Hook • Open the right door. ３. Remove the tablet feed pipe from the standby unit. Lock pin Lever • Hold the lever on the standby case base and press the standby socket lock pin.
• Move the standby unit to the left, while pressing the standby socket lock pin, and remove the pipe. ４. Open the body bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
５. Open the body bottom right door. • Press the hook on the right door top. Hook • Open the right door. Suction socket Lock pin ６. Remove the tablet feed pipe from the box unit. • Move and remove the suction socket toward the left, while pressing the lock pin.
７. Carrier the tablet feed pipe. ８. Pull the packing base. • Pull the packing base while holding its handle. • Lock the packing base. ９. Pull the large hopper. • Pull the large hopper while holding its frame.
10. Pull the revolver unit. • Hold the revolver unit handle and pull out the revolver unit toward this side. 11. Pull out the suction base unit. • Hold the suction base unit handle and pull out the suction base unit toward this side. 12. Open the box cover. • Hold the box cover knob and open the cover. 13. Remove the case split valve.
Suction case Split flap 14. Clean the case and split suction valve • Wipe soil away from the suction case interior using soft cloth soaked with water. Then securely wipe water away from the case interior with soft dry cloth. • Wipe soil away from the split flap interior using soft cloth soaked with water. Then securely wipe water away from the case interior with soft dry cloth. 15. Clean the case split valve . • Wipe soil away from the case split valve interior using soft cloth soaked with water.
18. Return the suction base unit to the previous position. 19. Return the revolver unit to the previous position. • Hold the revolver unit handle and return the revolver unit to the previous position, while slowly pushing the unit until it clicks. 20. Return the large hopper to the previous position. • Slowly push the large hopper securely into the innermost position. 21. Return the packaging table to the previous position. • Unlock the packaging table.
• Hold the packaging table handle and slowly push the packaging table into the previous position. 22. Install the tablet feed pipe. • Pass the tablet feed pipe to the body unit through the slide unit bottom. 23. Install the tablet feed pipe on the box unit. • Press the suction socket lock pin and fit the socket to the removable suction case.
24. Install the tablet feed pipe on the standby unit. • Move the standby unit to the right and fit it to the standby case, while pressing the standby socket lock pin. 25. Close the body bottom right door. 26. Close the body bottom left door.
27. Close the slide unit bottom right door. 28. Close the slide unit bottom left door.
Standby valve unit Minutes when the drug packaging, so waiting a valve inside the unit a small amount of powder, please care on a regular basis. １. Open the slide unit bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
２. Open the slide unit bottom right door. • Press the hook on the right door top. Hook • Open the right door. Cleaning areas ３. Wipe the standby valve unit standby hopper using soft cloth soaked with water. ４. Close the slide unit bottom right door.
５. Close the slide unit bottom left door.
Procedure for replacing the prefilter Minutes when the drug packaging, so a small amount of powder adhering to the filter, please replace regularly. １. Open the slide unit bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
２. Open the slide unit bottom right door. • Press the hook on the right door top. Hook • Open the right door. ３. Remove the tablet feed pipe from the standby unit. Lock pin Lever • Hold the lever on the standby case base and press the standby socket lock pin.
• Move the standby unit to the left, while pressing the standby socket lock pin, and remove the pipe. ４. Open the body bottom left door. • Lightly press the part indicated with PUSH on the left door (acrylic). • Fold the door along the joint and pull it toward this side. • Open the left door (acrylic).
５. Open the body bottom right door. • Press the hook on the right door top. Hook • Open the right door. Suction socket Lock pin ６. Remove the tablet feed pipe from the box unit. • Move and remove the suction socket toward the left, while pressing the lock pin.
７. Carrier the tablet feed pipe. ８. Pull the packing base. • Pull the packing base while holding its handle. • Lock the packing base. ９. Pull the large hopper. • Pull the large hopper while holding its frame.
10. Pull the revolver unit. • Hold the revolver unit handle and pull out the revolver unit toward this side. 11. Pull out the suction base unit. • Hold the suction base unit handle and pull out the suction base unit toward this side. 12. Open the box cover. • Hold the box cover knob and open the cover. 13. Replace the box prefilter. • Hold the box prefilter handle and lift and remove the box prefilter.
14. Install a new box prefilter • Install the rubber cover so it faces the front. 15. Close the box cover. • Hold the box cover knob and close the cover. 16. Return the suction base unit to the previous position. 17. Return the revolver unit to the previous position. • Hold the revolver unit handle and return the revolver unit to the previous position, while slowly pushing the unit until it clicks.
18. Return the large hopper to the previous position. • Slowly push the large hopper securely into the innermost position. 19. Return the packaging table to the previous position. • Unlock the packaging table. • Hold the packaging table handle and slowly push the packaging table into the previous position. 20. Install the tablet feed pipe. • Pass the tablet feed pipe to the body unit through the slide unit bottom.
21. Install the tablet feed pipe on the box unit. • Press the suction socket lock pin and fit the socket to the removable suction case. Suction socket Lock pin 22. Install the tablet feed pipe on the standby unit. • Move the standby unit to the right and fit it to the standby case, while pressing the standby socket lock pin.
23. Close the body bottom right door. 24. Close the body bottom left door. 25. Close the slide unit bottom right door. 26. Close the slide unit bottom left door.
Consumables （Consumables List） Parts No.
その他 Troubleshooting Symptom The machine does not operate. The edge of the paper is displaced. The error cannot be released even after packing paper has been refilled. The print is so light even after the ink ribbon has been replaced with a new one. The barcode cannot be read. Cause Measure to be taken The power cord is disconnected. Insert the power cord plug all the way. The breaker is [OFF]. Turn [ON] the breaker. The heater roller is being heated rapidly.
Warning errors If you misuse the machine or any failure occurs in the packing machine, warning (error) numbers and messages are displayed on the touch panel. After stopping the sound alarm, take measures for the warnings and errors. If you cannot release errors even after you have taken measures, contact with your nearest Yuyama’s sales office. 1. Touch [MUTE]. • The sound alarm stops. • Take measures for the warning (or the error). Read the next page for how to take measures for each warning (error). 2.
■ List of Warnings Display number Description C00 Paper jam warning C02 Paper out warning The paper is out. Replace the paper with new one and then touch [RESUME]. C03 Remaining paper warning The remaining paper is insufficient. Replace the paper with new one. C04 LPU out position warning The packing unit is open. Insert the paper all the way and then touch [RESUME]. C05 DTA UT position warning The DTA unit is open. Insert the DTA unit all the way and touch [RESUME].
■ List of Warnings (continued) Display number Description Cause C16 No DTA tray warning C17 Revolver UT out of The revolver is not set at pos warning the correct position. Insert the revolver unit all the way and then touch [RESUME]. C22 Lower door open warning The lower door is open. Close the lower door and then touch [RESUME]. C23 Conveyor jam warning There is a jam in the conveyor. Remove the jam and then touch [RESUME]. C24 C25 C26 The DTA tray is not set at the correct position.
■ List of Errors Display number Description Part where the error occured E00 Roller home error Heater roller E04 Heater temp error Heater roller E05 Printer head high temp error E06 Cutter home error Cutter E11 Roller alarm error Heater roller E15 Printer board error E20 Revolver close position error Printer head Measure to be taken Remove the jammed paper and drug from the heater roller and then touch [RESUME]. Turn off the breaker of the packing machine.
■ List of Errors (Continued) Display number Description E64 Inner carousel time out error E70 V-holder error Part where the error occured Measure to be taken Cylinder V-holder E71 V-holder error E72 DTA open position error E73 DTA close position DTA unit error E74 DTA tray retry error E75 DTA cells feed error E76 DTA R limit error E77 Slide plate open position error E78 Slide plate close position error E80 DTA signal error E81 V-holder signal error E82 Slide signal error E83
■ List of Errors (Continued) Display number * Description Part where the error occured E93 Internal parity error E95 Inside the packing Fill duplicate error machine or personal computer E96 Internal comm. error E99 EEPROM error F01 Internal error Measure to be taken Inside the packing machine Inside the packing machine Touch [RESUME]. (If the error cannot be released, turn off and on the breaker.) * Turn off the breaker of the packing machine. After a while, turn off the breaker.
その他 cations Name YS-TR-520FDS Ⅱ／ 590FDS Ⅱ Model YS-TR-520FDS Ⅱ／ YS-TR-590FDS Ⅱ Packing size 60, 70, 76, 80, 90mm wide × 70mm long (half-folded packing paper) Packing paper (type) Cellophane polyethylene Packing speed Max. 60 packs/min.
Inspection and Maintenance Record Table Month/ Day Point to be inspected and maintained Corrective action Corrected by 123
Yuyama U.S.A. Inc ce 1513 Carmen Drive Elk Grove Village,IL60007 Yuyama U.S.A. Inc ce 17835 Sky Park Circle,Bldg 14 Ste.A Irvine,CA 92614 Yuyama U.S.A. Inc ce 6308 Benjamin Road,Suite 704 Tampa,FL 33637 Yuyama U.S.A.
