2 3 4 5 6 OWNER’S MANUAL7 8 9 YJ125T LIT-11626-18-39 5YR-F8199-11cv.
1 2 3 EAU10041 4 5 6 7 8 9 5YR-F8199-11ch0.
EAU10050 INTRODUCTION EAU10090 Congratulations on your purchase of the Yamaha VINO125. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. 1 This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter.
EAU10120 IMPORTANT MANUAL INFORMATION EAU34110 Particularly important information is distinguished in this manual by the following notations: 1 2 Q The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! w Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter. cC A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
IMPORTANT MANUAL INFORMATION EAU10192 1 2 AFFIX DEALER 3 LABEL HERE 4 5 6 VINO125 OWNER’S MANUAL ©2004 by Yamaha Motor Taiwan Co., Ltd. 1st edition, June2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Taiwan Co., Ltd. is expressly prohibited. Printed in Taiwan. P/N LIT-11626-18-39 5YR-F8199-11ch0.
EAU10210 TABLE OF CONTENTS 1 2 3 4 5 6 7 8 9 SAFETY INFORMATION ....... 1-1 Further safe-riding points ..... 1-5 Location of important labels .. 1-6 DESCRIPTION ....................... 2-1 Left view ............................... 2-1 Right view ............................. 2-2 Controls and instruments ..... 2-3 INSTRUMENT AND CONTROL FUNCTIONS........................... 3-1 Main switch/steering lock ..... 3-1 Indicator lights ...................... 3-2 Handlebar switches ..............
TABLE OF CONTENTS Tires ................................... 6-19 Cast wheels ....................... 6-21 Adjusting the brake lever free play .................................. 6-21 Adjusting the rear brake lever free play ........................... 6-21 Battery ................................ 6-22 Replacing the fuse .............. 6-23 Engine oil and oil strainer .... 6-24 Troubleshooting .................. 6-26 Troubleshooting chart ......... 6-27 SCOOTER CARE AND STORAGE ...............................
EAU10220 Q SAFETY INFORMATION EAU10260 1 2 3 4 5 6 7 8 9 SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD: 8 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION. 8 OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
Q SAFETY INFORMATION 9 Always signal before turning or changing lanes. Make sure that other motorists can see you. 8 The posture of the operator and passenger is important for proper control. 9 The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter. 9 The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
Q SAFETY INFORMATION 1 2 3 4 5 6 7 8 9 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 144 kg (317 lb). When loading within this weight limit, keep the following in mind: 8 Cargo and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability. 8 Shifting weights can create a sudden imbalance.
Q SAFETY INFORMATION tric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas 8 GASOLINE IS HIGHLY FLAMMABLE: 9 Always turn the engine off when refueling. 9 Take care not to spill any gasoline on the engine or exhaust system when refueling. 9 Never refuel while smoking or in the vicinity of an open flame. 8 Never start the engine or let it run for any length of time in a closed area.
Q SAFETY INFORMATION EAU10350 Further safe-riding points 1 2 3 4 5 ZAUM00** Turn left 6 7 8 9 ZAUM00** Turn right 8 Make sure to signal clearly when making turns. 8 Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. 8 Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. 8 Be careful when passing parked cars.
Q SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 2 3 1 2 3 4 6 5 5 6 7 4 8 9 1-6 5YR-F8199-11ch1.
Q SAFETY INFORMATION 1 5 1 2 3 2 6 4 5 3 6 7 4 8 9 1-7 5YR-F8199-11ch1.
DESCRIPTION EAU10410 Left view 1 4 2 6 5 7 3 2 3 4 1 5 6 7 8 1. Front wheel (page 6-19) 2. Front turn signal light (page 3-2) 3. Luggage hook (page 3-8) 4. Helmet holder (page 3-6) 5. Storage compartment (page 3-7) 6. Rear turn signal light (page 3-2) 7. Rear wheel (page 6-19) 8. Rear brake lever free play adjusting nut (page 6-21) 9. Kickstarter (page 3-6) 10.Air filter element (page 6-8) 11.Battery (page 6-22) 8 11 10 9 9 2-1 5YR-F8199-11ch2.
DESCRIPTION EAU10420 Right view 1 2 12 13 14 3 16 15 17 4 5 6 7 18 8 9 12.Tail/brake light (page6-11) 13.Carrier (page3-8) 14.Fuel tank cap (page 3-4) 15.Seat (page 3-6) 16.Brake master cylinder (page 6-13) 17.Headlight (page 6-16) 18.Front brake caliper (page 6-12) 19.Spark plug (page 6-7) 20.Centerstand (page 6-15) 21.Muffler (page 3-5) 5YR-F8199-11ch2.
DESCRIPTION EAU10430 Controls and instruments 1 2 24 25 3 23 22 4 26 5 6 28 29 27 7 8 9 22.Rear brake lever (page 3-4) 23.Left handlebar switches (page 3-2) 24.Speedometer unit (page 3-3) 25.Right handlebar switches (page 3-2) 26.Front brake lever (page 3-3) 27.Throttle grip (page 6-19) 28.Main switch / steering lock (page 3-1) 29.Fuel gauge (page 3-3) 2-3 5YR-F8199-11ch2.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. Main switch/steering lock 1 2 1 To lock the steering 1. Turn the handlebars all the way to the left. 2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it. 3. Remove the key. 2 3 ZAUM00** 4 5 6 1. Turn 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU10980 Indicator lights EAU12342 Handlebar switches EAU11020 5” Turn signal indicator light “5 This indicator light flashes when the turn signal switch is pushed to the left or right. 1 40 50 30 1 60 80 60 40 20 EAU12400 %/& &” Dimmer switch “% Set this switch to “&” for the high beam and to “%” for the low beam. 2 EAU12660 #/$ $” Engine stop switch “# Set this switch to “#” before starting the engine.
INSTRUMENT AND CONTROL FUNCTIONS EAU11620 Speedometer unit 1 EAU12150 Fuel gauge 1 1 1 40 EAU12900 Front brake lever 50 30 60 80 60 40 20 2 100 20 70 120 10 0 0 80 MPH 3 4 5 6 7 ZAUM00** ZAUM00** ZAUM00** 1. Speedometer 1. Fuel gauge 1. Front brake lever The speedometer unit is equipped with a speedometer and an odometer. The speedometer shows riding speed. The odometer shows the total distance traveled. The fuel gauge indicates the amount of fuel in the fuel tank.
INSTRUMENT AND CONTROL FUNCTIONS EAU12950 Rear brake lever 1 ZAUM00** 1. Rear brake lever The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handlebar grip. EAU32430 Recommended fuel: REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity: 4.5 L (1.18 US gal) (0.98 Imp.gal) Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS 1 NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 2 EWA10130 EWA10880 w 8 Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. 8 Avoid spilling fuel on the hot engine. w 3 Make sure that the fuel tank cap is properly installed before riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU13680 Kickstarter EAU13931 Seat NOTE: Make sure that the seat is properly secured before riding. 1 OPEN EAU14300 Helmet holder 1 2 3 1 ZAUM00** 4 ZAUM00** 1. Kickstarter To star t the engine, fold out the kickstarter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but forcefully. To open the seat 1. Place the scooter on the centerstand. 2.
INSTRUMENT AND CONTROL FUNCTIONS EWA10160 w 1 EAU14510 Storage compartment Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. 1 2 3 4 5 To release the helmet from the helmet holder Open the seat, remove the helmet from the helmet holder, and then close the seat. ZAUM00** 1. Storage compartment There is a storage compartment under the seat. (See page 3-6.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: 8 Some helmets cannot be stored in the storage compartment because of their size or shape. 8 Do not leave your scooter unattended with the seat open. EAU15110 Carrier 1 The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
INSTRUMENT AND CONTROL FUNCTIONS tem regularly as described below and have a Yamaha dealer repair it if it does not function properly. 1 2 3 4 5 6 EAU15371 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions. 8 It prevents star ting when the sidestand is up, but neither brake is applied. 8 It prevents starting when either brake is applied, but the sidestand is still down.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: This check is most reliable if performed with a warmedup engine. With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? NO 2 3 The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer. YES With the engine still off: 6. Move the sidestand up. 7.
PRE-OPERATION CHECKS EAU15591 1 2 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
PRE-OPERATION CHECKS EAU15602 Pre-operation check list ITEM CHECKS PAGE 1 Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-24 Final transmission oil • Check vehicle for oil leakage. 6-17 Front brake • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir.
PRE-OPERATION CHECKS ITEM CHECKS • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. Chassis fasteners 1 2 Instruments, lights, signals and switches • Check operation. • Correct if necessary. Engine stop switch • Check operation. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is defective, have Yamaha dealer check vehicle. 3-2 3-8~3-10 4 5 6 7 8 9 4-3 3 3-2~3-3 3 5YR-F8199-11ch4.
OPERATION AND IMPORTANT RIDING POINTS EAU15980 EWA10870 w 8 Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. 8 Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time. Always make sure that there is adequate ventilation.
OPERATION AND IMPORTANT RIDING POINTS EAU16770 Starting off EAU16780 Acceleration and deceleration a 40 1 50 30 60 80 60 40 20 100 b 20 10 2 b 70 120 0 0 80 MPH 1 3 a ZAUM00** 4 1. Start switch “,” ZAUM00** NOTE: Before starting off, allow the engine to warm up. 5 6 7 2 8 ZAUM00** 9 ZAUM00** 2. Kickstarter 1. While pulling the rear brake lever with your left hand and holding the carrier with your right hand, push the scooter off the centerstand. 2.
OPERATION AND IMPORTANT RIDING POINTS EAU16791 Braking 2 1 when wet. Therefore, slow down when approaching such areas and cross them with caution. 8 Keep in mind that braking on a wet road is much more difficult. 8 Ride slowly down a hill, as braking downhill can be very difficult. EAU16830 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1000 km (600 mi). For this reason, you should read the following material carefully.
OPERATION AND IMPORTANT RIDING POINTS EAU16990 0~500 km (0~300 mi) Avoid prolonged operation above 1/3 throttle. EAU17211 8 Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. 8 Do not park on a slope or on soft ground, otherwise the vehicle may overturn. 1 2 500~1000 km (300~600 mi) Avoid prolonged operation above 1/2 throttle.
EAU17222 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified (if applicable).
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17560* Periodic maintenance chart for the emission control system ODOMETER READING 600 mi 2,000 mi 4,000 mi 6,000 mi 8,000 mi (1,000 (4,000 (7,000 (10,000 (13,000 km) km) km) km) km) or or or or or 1 6 12 18 24 month months months months months 1 NO. ITEM ROUTINE 2 3 1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. • Check valve clearance. • Adjust if necessary. • Check condition. • Clean and regap.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32121 General maintenance and lubrication chart ODOMETER READING NO. ITEM 1 * V-belt case air filter elements 2 * Front brake 600 mi 2,000 mi 4,000 mi 6,000 mi 8,000 mi (1,000 (4,000 (7,000 (10,000 (13,000 km) km) km) km) km) or or or or or 1 6 12 18 24 month months months months months ROUTINE • Clean. • Check operation, fluid level and vehicle for fluid leakage. (See NOTE on page 6-5.) • Replace brake pads.
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM 600 mi 2,000 mi 4,000 mi 6,000 mi 8,000 mi (1,000 (4,000 (7,000 (10,000 (13,000 km) km) km) km) km) or or or or or 1 6 12 18 24 month months months months months ROUTINE 1 2 11 12 3 4 13 14 15 5 * * * 16 * * Sidestand switch • Check operation. Front fork • Check operation and for oil leakage. Shock absorber assembly • Check operation and shock absorber for oil leakage. • Change.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17620 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required. 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years. 9 Replace the brake hoses every four years or if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels EAU19210 Panel A EAU19210 Panel B 2 1 2 1 2 3 1 4 1 ZAUM00** 2 ZAUM00** 5 1. Panel A 2. Panel B 6 7 8 The panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. ZAUM00** 1. Panel A 2. Screw (x2) 1. Panel B 2. Screw (x2) To remove the panel Remove the screws, and then take the panel off.
PERIODIC MAINTENANCE AND MINOR REPAIR EAUT1170 Checking the spark plug 1 NOTE: If the spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. ZAUM00** 1. Spark plug cap The spark plug is an important engine component, which is easy to check.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4~1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark plug cap. 5. Install the panel.
PERIODIC MAINTENANCE AND MINOR REPAIR Cleaning the V-belt case air filter element 1. Remove the kickstarter lever by removing the bolt. 2. Remove the crankcase cover by removing the screws. 1 1 2 2 1 3 ZAUM00** ZAUM00** 1. Compressed air 1 cC 8 Make sure that the air filter element is properly seated in the air filter case. 8 The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 6.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The air filter element should be wet but not dripping. 1 2 3 4 5 6 Recommended oil: Engine oil 6. Insert the element into the air filter case. 7. Install the filter element holder by installing the screw. 8. Install the crankcase cover by installing the screws. 9. Install the kickstarter lever by installing the bolt, then tightening the bolt to the specified torque. 7 8 Tightening torque: Kickstarter bolt: 23 Nm (2.3m • kgf, 16.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24131 EAU24201 Replacing the tail/brake light bulb Replacing a turn signal light bulb 1 2 2 1 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. 1 2 3 ECA11190 ZAUM00** ZAUM00** 1. Light lens 2. Bulb 1. Front light lens 2. Bulb 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22380 Checking the front brake pads and rear brake shoes 1 2 EAU22410 Front brake pads The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU22540 Rear brake shoes 1 3 2 1 3 4 ZAUM00** ZAUM00** 1. Wear indicator 2. Brake disk 3. Brake pads 5 6 1. Wear indicator 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32341 Checking the brake fluid level 1 LOWER MIN ZAUM00** Observe these precautions: 8 When checking the fluid level, make sure that the top of the master cylinder is level by turning the handlebars. Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. Recommended brake fluid: DOT 4 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 4 5 6 7 8 9 EAU23090 EAU23110 EAU23170 Checking and lubricating the cables Checking and lubricating the throttle grip and cable Lubricating the front and rear brake levers The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23210 Checking and lubricating the centerstand and sidestand EAU23271 Checking the front fork To check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering 1 2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. EAU23780 Replacing the headlight bulb 1 2 3 4 5 6 7 8 ZAUM00** ZAUM00** 1. Headlight unit Worn or loose steering bearings may cause danger.
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 1 2 Final transmission oil Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter.
PERIODIC MAINTENANCE AND MINOR REPAIR Recommended final transmission oil: See page 8-1. Oil quantity: 0.13 L (0.14 US qt) (0.1 Imp.qt) 1 1 2 EWA11310 w 3 ZAUM00** 4 5 6 7 8 1. Final transmission gear oil drain bolt 4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case. 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque. 8 Make sure that no foreign material enters the final transmission case.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21250 Adjusting the carburetor EAU21860 Tires The carburetor is an important part of the engine and its emission control system, which requires very sophisticated adjustment. Therefore, carburetor adjustments should be left to Yamaha dealer, who has the necessary professional knowledge and experience. 1 2 of the tires equals the ambient temperature).
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 4 5 items close to the center of the motorcycle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, and check the condition and pressure of your tires. NEVER OVERLOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. 8 The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 The brake lever free play should measure 10~20 mm (0.4~0.8 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. To increase the brake lever free play, turn the adjusting nut at the brake shoe plate in direction (a). To decrease the brake lever free play, turn the adjusting nut in direction (b).
PERIODIC MAINTENANCE AND MINOR REPAIR The battery is located under the footboard. Remove panel B to access the battery. (See page 6-6.) To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. To store the battery 1.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 1 2 3 4 5 EAUT1180 Engine oil and oil strainer cC Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6 2 3 2. Start the engine, warm it up for several minutes, and then turn it off.
PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil and clean the oil strainer 4 1 3 2 1 1 2 1 1 3 ZAUM00** ZAUM00** 1. Drain bolt A ZAUM00** ECA10410 cC 1. Oil filler cap 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove panel A. (See page 6-6.) 4. Remove the engine oil filler cap and drain bolts to drain the oil from the crankcase.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the O-ring is properly seated. 1 2 3 4 5 8. Add the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap. 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary. 11. Install the panel.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25901 Troubleshooting chart EWA10840 w Keep away open flames and do not smoke while checking or working on the fuel system. 1 2 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 3 The engine does not start. Check the compression. 4 2. Compression There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
SCOOTER CARE AND STORAGE EAU26090 Care 1 2 3 4 5 6 7 8 9 ECA10780 While the open design of a scooter reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter.
SCOOTER CARE AND STORAGE then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hardto-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
SCOOTER CARE AND STORAGE NOTE: Consult a Yamaha dealer for advice on what products to use. 1 EAU26300 Storage Short-term Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10820 2 cC 8 Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
SCOOTER CARE AND STORAGE EWA10950 w To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. °F) or more than 30 °C (90 °F)]. For more information on storing the battery, see page 6-23. NOTE: Make any necessary repairs before storing the scooter. 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 6.
SPECIFICATIONS Dimensions: 1 2 3 4 5 6 7 8 9 Oil type or grade Engine oil Overall length: 1,755 mm (69.1 in) Overall width: 699 mm (27.5 in) Overall height: 1,063 mm (41.8 in) Seat height: 759 mm (29.8 in) Wheel base: 1,230 mm (48.4 in) Ground clearance: 95 mm (3.8 in) Minimum turning radius: 1,800 mm (72 in) Fuel Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚ Type Regular unleaded gasoline(91 or higher) Fuel tank capacity 4.5 L (1.18 US qt, 0.98 lmp.
SPECIFICATIONS Front tire Rear wheel Type Tubeless Size 3.50-10 51J Manufacturer Cheng shin Electrical system Type Cast Size J10×MT 2.5 Front brake Type Single disc brake Operation Right hand operation Fluid DOT 4 Rear tire Type Tubeless Size 3.50-10 51J Manufacturer Cheng shin Maximum load* 144 kg (317 lb) Rear brake Tire air pressure(Cold tire) Up to 90 kg (198 lb) load* Front 150 kPa(1.50 kg / cm2, 22 psi) Rear 200 kPa(2.00 kg / cm2, 29 psi) 90 kg load ~ maximum load* Front 150 kPa(1.
CONSUMER INFORMATION EAU26351 Identification numbers 1 2 3 EAU26390 Key identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26410 Vehicle identification number 1 1 KEY IDENTIFICATION NUMBER: 4 ZAUM00** 5 VEHICLE IDENTIFICATION NUMBER: 6 7 ZAUM00** 1. Key identification number 1.
CONSUMER INFORMATION EAU26460 Model label 1 1 2 3 4 ZAUM00** 1. Model label 5 The model label is affixed to the location shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 6 7 8 9 9-2 5YR-F8199-11ch9.
CONSUMER INFORMATION EAU26550 Reporting safety defects 1 2 3 4 If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such d
CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 1 2 3 4 5 6 7 8 9 9-5 5YR-F8199-11ch9.
CONSUMER INFORMATION 1 2 3 4 5 6 7 8 9 9-6 5YR-F8199-11ch9.
CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) 1 2 3 4 5 6 7 8 9 9-7 5YR-F8199-11ch9.
CONSUMER INFORMATION 1 2 3 4 5 6 7 8 9 9-8 5YR-F8199-11ch9.
1 2 3 4 5 6 7 8 9 YAMAHA MOTOR TAIWAN CO., LTD PRINTED IN TAIWAN 2004.06-0.8 1 ! (E) 5YR-F8199-11cv.
