OWNER’S MANUAL XVS13AW(C) LIT-11626-20-42 3D8-28199-10
U3D810E0.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XVS13AW(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XVS13AW(C) OWNER’S MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM TABLE OF CONTENTS Replacing a rear turn signal light bulb ...........................................6-34 Replacing the license plate light bulb ...........................................6-35 Supporting the motorcycle ............6-36 Troubleshooting ............................6-36 Troubleshooting charts .................6-37 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 210 kg (463 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U3D810E0.book Page 4 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U3D810E0.book Page 5 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U3D810E0.book Page 6 Wednesday, July 19, 2006 11:14 AM SAFETY INFORMATION 1 4 1 2 Cold tire normal pressure should be set as follows. 280 2.80 41 280 2.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear turn signal light (page 6-34) 10.Engine oil level check window (page 6-11) 11.Shift pedal (page 3-8) 12.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil filter cartridge (page 6-11) 10.Engine oil drain bolt (page 6-11) 11.Coolant reservoir (page 6-14) 12.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. 3 To lock the steering The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. 1. Push. 2.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights 1. 2. 3. 4. 5. 6. 7. Neutral indicator light “ ” Coolant temperature warning light “ Engine trouble warning light “ ” High beam indicator light “ ” Turn signal indicator light “ ” Oil level warning light “ ” Fuel level warning light “ ” ” EAU11020 Turn signal indicator light “ ” This indicator light flashes when the turn signal switch is pushed to the left or right.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS 3 level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The fuel level warning light will flash eight times, and then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11440 Coolant temperature warning light “ ” This warning light comes on when the engine overheats.
U3D810E0.book Page 4 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● ● a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” switch “ / ” and “RESET” switch, except for setting the brightness control mode. Odometer, tripmeter and fuel reserve tripmeter modes Speedometer 3 1. Speedometer The speedometer shows the riding speed.
U3D810E0.book Page 5 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS 3 serve tripmeter mode “F-TRIP” and start counting the distance traveled from that point. In that case, push the “ ” side of the “SELECT” switch to switch the display between the various tripmeter, odometer, and clock modes in the following order: F-TRIP → TRIP 1 → TRIP 2 → Clock → ODO → F-TRIP NOTE: Push the “ ” side of the “SELECT” switch to switch the display in the reverse order.
U3D810E0.book Page 6 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS Brightness control mode 5. Push the “RESET” switch to confirm the selected brightness level. The display will return to the odometer, tripmeter or clock mode. EAU12347 Handlebar switches Left 3 1. Speedometer panel 2. Brightness level 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3.
U3D810E0.book Page 7 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right NOTE: The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection. 3 1. 2. 3. 4.
U3D810E0.book Page 8 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever EAU12880 Shift pedal EAU12890 Brake lever 3 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U3D810E0.book Page 9 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13090 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel tank cap EWA11090 WARNING 3 Make sure that the fuel tank cap is properly closed before riding. 1. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
U3D810E0.book Page 10 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13361 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole and to fill the tank to the bottom of the filler tube as shown.
U3D810E0.book Page 11 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13431 Catalytic converter This model is equipped with a catalytic converter in the exhaust system. EWA10860 WARNING 3 EAU42750 Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. 1. Projection 2.
U3D810E0.book Page 12 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU42540 Adjusting the shock absorber assembly 3 1. Helmet holder The helmet holder is located under the rider seat. 1. Shock absorber assembly 2. Position indicator 3. Spring preload adjusting ring To secure a helmet to the helmet holder 1.
U3D810E0.book Page 13 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS 3 NOTE: ● Should you choose to make the adjustment, use the special wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.
U3D810E0.book Page 14 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U3D810E0.book Page 15 Wednesday, July 19, 2006 11:14 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM 4 CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-10 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-11 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU42420 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM OPERATION AND IMPORTANT RIDING POINTS ECA11130 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U3D810E0.book Page 4 Wednesday, July 19, 2006 11:14 AM OPERATION AND IMPORTANT RIDING POINTS ECA11281 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U3D810E0.book Page 4 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Check condition and damage. • Replace if necessary. 2 * Clutch • Check operation.
U3D810E0.book Page 5 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U3D810E0.book Page 6 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ITEM 18 * Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. 19 * Rear suspension link pivots • Apply lithium-soap-based grease lightly. 20 Engine oil • Change (warm engine before draining). √ 21 * Engine oil filter cartridge • Replace. √ 22 * Cooling system ROUTINE 600 mi (1000 km) or 1 month No.
U3D810E0.book Page 7 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 26 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U3D810E0.book Page 8 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR Removing and installing panels To install the panel Place the panel in the original position, and then install the bolts. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
U3D810E0.book Page 9 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42430 Checking the spark plugs 1. 2. 3. 4. 6 Panel C Bolt Quick fastener screw Panel B 1. 2. 3. 4. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U3D810E0.book Page 10 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/LMAR7A-9 NGK/LMAR6A-9 1.
U3D810E0.book Page 11 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU42590 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 6 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U3D810E0.book Page 12 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Oil filter cartridge 2. Oil filter wrench 1. Engine oil drain bolt NOTE: Skip steps 4–6 if the oil filter cartridge is not being replaced. 1. O-ring NOTE: An oil filter wrench is available at a Yamaha dealer. 5.
U3D810E0.book Page 13 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.20 L (3.38 US qt) (2.82 Imp.qt) With oil filter cartridge replacement: 3.40 L (3.59 US qt) (2.99 Imp.qt) ECA11620 1. Torque wrench CAUTION: ● Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 6 7. Install the engine oil drain bolt, and then tighten it to the specified torque.
chapter6 Page 14 Monday, July 31, 2006 3:05 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42630 To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position. NOTE: ● The coolant level must be checked on a cold engine since the level varies with engine temperature.
U3D810E0.book Page 15 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EAU42441 Replacing the air filter element The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart.
U3D810E0.book Page 16 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21381 Checking the throttle cable free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3.
U3D810E0.book Page 17 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32541 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● 6 ● The tire air pressure must be checked and adjusted on cold tires (i.e.
U3D810E0.book Page 18 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) EWA10520 WARNING It is dangerous to ride with a wornout tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer.
U3D810E0.book Page 19 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts any consequences caused by the use of items which have not been approved by Yamaha. EAU42560 Adjusting the clutch lever free play EWA10621 WARNING 6 This vehicle is not designed to pull a trailer or to be attached to a sidecar.
U3D810E0.book Page 20 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows. 4. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 5. Remove panels B and C. (See page 6-8.) 6. Loosen the locknut further down the clutch cable. 7.
U3D810E0.book Page 21 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10630 WARNING ● ● 6 After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
U3D810E0.book Page 22 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22580 Checking the brake fluid level Front brake EAU22500 Rear brake pads 1. Minimum level mark Rear brake 1. Lining thickness Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.8 mm (0.
U3D810E0.book Page 23 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● 6 Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U3D810E0.book Page 24 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. NOTE: A belt tension gauge is available at a Yamaha dealer.
U3D810E0.book Page 25 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 Checking and lubricating the brake and shift pedals EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U3D810E0.book Page 26 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) EAUM1650 Checking and lubricating the sidestand Lubricating the swingarm pivots The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U3D810E0.book Page 27 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23250 Lubricating the rear suspension EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
U3D810E0.book Page 28 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U3D810E0.book Page 29 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23370 EWA10760 Battery WARNING ● 1. Negative battery terminal 2. Positive battery terminal 3. Battery 6 This model is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. ECA10620 CAUTION: Never attempt to remove the battery cell seals, as this would permanently damage the battery.
U3D810E0.book Page 30 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10630 CAUTION: ● ● Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. To charge a sealed-type (MF) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery.
U3D810E0.book Page 31 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 1. 2. 3. 4. 5. 6. 7. Signaling system fuse Ignition fuse Taillight fuse Radiator fan fuse Backup fuse (for odometer and clock) Headlight fuse Spare fuse 6. Install the battery cover, and then hook the battery band onto the holder. Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 10.0 A Taillight fuse: 10.0 A Ignition fuse: 15.0 A Fuel injection system fuse: 10.
U3D810E0.book Page 32 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42470 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the turn signal/position light bracket cover by removing the bolts. 1. Bolt 3. Disconnect the headlight coupler, and then remove the bulb cover. 1. Headlight bulb holder 2. Headlight bulb EWA10790 WARNING Headlight bulbs get very hot.
U3D810E0.book Page 33 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. EAU24131 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 6 1. Screw 1. Do not touch the glass part of the bulb. 2.
U3D810E0.book Page 34 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42460 Replacing a front turn signal light bulb 1. Remove the front turn signal light outer lens by removing the screws. 3. Remove the defective bulb by pushing it in and turning it counterclockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Place the inner lens in the original position, and then install the outer lens by installing the screws.
chapter6 Page 35 Monday, July 31, 2006 3:05 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42481 Replacing the license plate light bulb 1. Remove the license plate light cover by removing the bolts. 3. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 1. License plate light bulb socket 6 1. License plate light cover 2. Bolt 2. Pull the license plate light unit up as shown. 4.
U3D810E0.book Page 36 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U3D810E0.book Page 37 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42500 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
U3D810E0.book Page 38 Wednesday, July 19, 2006 11:14 AM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM MOTORCYCLE CARE AND STORAGE ● ● cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM MOTORCYCLE CARE AND STORAGE 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7. Let the motorcycle dry completely before storing or covering it. ● ● ● Never apply oil or wax to the drive belt.
U3D810E0.book Page 4 Wednesday, July 19, 2006 11:14 AM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM SPECIFICATIONS Dimensions: Overall length: 2490 mm (98.0 in) Overall width: 980 mm (38.6 in) Overall height: 1115 mm (43.9 in) Seat height: 715 mm (28.1 in) Wheelbase: 1690 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.8 in) Weight: With oil and fuel: 303.0 kg (668 lb) Engine: 8 Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: V-type 2-cylinder Displacement: 1304.0 cm³ Bore × stroke: 100.0 × 83.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 32.70 ° Trail: 145.0 mm (5.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM SPECIFICATIONS Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Oil level warning light: LED Turn signal indicator light: LED Fuel level warning light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A Fuses: 8 Main fuse: 50.0 A Headlight fuse: 20.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U3D810E0.book Page 3 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U3D810E0.book Page 5 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U3D810E0.book Page 7 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U3D810E0.book Page 8 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U3D810E0.book Page 9 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U3D810E0.book Page 10 Wednesday, July 19, 2006 11:14 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM INDEX A Fuel .......................................................3-10 Fuel level warning light............................3-2 Fuel tank cap...........................................3-9 Fuses, replacing....................................6-30 Accessories and replacement parts ..... 6-19 Air filter element, replacing ................... 6-15 B Battery ..................................................
U3D810E0.book Page 2 Wednesday, July 19, 2006 11:14 AM INDEX Troubleshooting .................................... 6-36 Troubleshooting charts ......................... 6-37 Turn signal indicator light ........................ 3-2 Turn signal light bulb (front), replacing ............................................. 6-34 Turn signal light bulb (rear), replacing ............................................. 6-34 Turn signal switch ................................... 3-7 V Valve clearance ..................
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.08-3.
