OWNER’S MANUAL XV1700PCR XV1700PCRC LIT-11626-16-36 5PX-28199-11
EAU03438
EAU00002 INTRODUCTION Congratulations on your purchase of the Yamaha XV1700PC/XV1700PCC. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle. WARNING CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 XV1700PCR/XV1700PCRC OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
TABLE OF CONTENTS EAU00009 1 SAFETY INFORMATION 1 2 DESCRIPTION 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 4 PRE-OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX
SAFETY INFORMATION Safe riding .......................................................................................... 1-1 Protective apparel .............................................................................. 1-3 Modifications ...................................................................................... 1-3 Loading and accessories ................................................................... 1-3 Gasoline and exhaust gas...........................................................
SAFETY INFORMATION EAU04193 1- 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL. 3.
SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c.
SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. 3. The use of a jacket, heavy boots, trousers, gloves, etc.
SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 408 lb (185 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability. 2. Shifting weights can create a sudden imbalance.
SAFETY INFORMATION 1 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds.
SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. 4. When transporting the motorcycle in another vehicle, make sure that it is kept upright.
SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
SAFETY INFORMATION 1 2 1 California only 3 4 California only 5 1-8
DESCRIPTION Left view ............................................................................................. 2-1 Right view........................................................................................... 2-2 Controls and instruments ...................................................................
DESCRIPTION EAU00026 2- Left view 2 1. Engine oil drain bolt (crankcase) 2. Shift pedal 3. Fuel tank cap (page 6-11) (page 3-7) (page 3-9) 4. Helmet holder 5. Fuses 6.
DESCRIPTION Right view 2 7. Battery 8. Engine oil filler cap 9. Front fork spring preload adjusting bolt 10. Engine oil filter cartridge 11. Brake pedal 12. Engine oil drain bolt (oil tank) 13. Shock absorber assembly spring preload adjusting nut 14.
DESCRIPTION Controls and instruments 2 1. Clutch lever 2. Left handlebar switches 3. Speedometer 4. Tachometer unit 5. Main switch/steering lock 6. Right handlebar switches 7. Throttle grip 8.
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock .................................................................. 3-1 Indicator and warning lights ............................................................. 3-2 Speedometer ..................................................................................... 3-3 Tachometer unit ................................................................................. 3-4 Handlebar switches ................................................................
INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3- EAU04437 ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed. 3 NOTE: The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.
INSTRUMENT AND CONTROL FUNCTIONS EAU04121 Turn signal indicator lights “ ” and “ ” The corresponding indicator light flashes when the turn signal switch is pushed to the left or right. EAU04878 1. Push. 2. Turn. EW000016 WARNING Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turning the key to “OFF” or “LOCK”. _ 1. 2. 3. 4. 5.
INSTRUMENT AND CONTROL FUNCTIONS The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. EAU00061 3 1. 2. 3. 4. 5. 6. Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position.
INSTRUMENT AND CONTROL FUNCTIONS ● a fuel reserve tripmeter (which shows the distance traveled since the fuel level warning light came on) ● a meter lighting control ● a clock ● a self diagnosis device NOTE: ● Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons. ● To switch the odometer, the tripmeters and the fuel reserve tripmeter displays between kilometers and miles, press the “SELECT” button for at least two seconds. 3 _ 1. 2. 3. 4. 5.
INSTRUMENT AND CONTROL FUNCTIONS 3 Odometer and tripmeter modes Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP 1” and “TRIP 2” in the following order: ODO → TRIP 1 → TRIP 2 → ODO If the fuel level warning light comes on (see page 3-2), the odometer display will automatically change to the fuel reserve tripmeter mode “TRIP F” and start counting the distance traveled from that point.
INSTRUMENT AND CONTROL FUNCTIONS Self diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the clock display will indicate a two-digit error code (e.g., 11, 12, 13). If the clock display indicates such an error code, note the code number, and then have a Yamaha dealer check the motorcycle. EAU04218 1. Dimmer switch “ / 2. Turn signal switch “ 3.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Engine stop switch “ 2. Start switch “ ” / ” 1. Clutch lever 1. Shift pedal EAU00152 EAU03890 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck. EAU00143 Start switch “ ” Push this switch to crank the engine with the starter.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Brake lever 1. Brake pedal EAU00158 EAU00162 Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
INSTRUMENT AND CONTROL FUNCTIONS To close the fuel tank cap 1. Push the fuel tank cap into position with the key inserted in the lock. 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. 3 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. _ 1. Fuel tank cap lock cover 2. Unlock.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. _ _ EAU04438 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: Total amount: 4.0 US gal (3.3 Imp gal, 15.0 L) Amount remaining when the fuel level warning light comes on: 0.8 US gal (0.7 Imp gal, 3.0 L) ECA00104 CAUTION: Use only unleaded gasoline.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Seat lock 2. Unlock. EAU01319 Seat To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. While holding the key in that position, lift the front of the seat up, and then pull the seat off. 1. Projection 2. Seat holder 1. Helmet holder To install the seat 1. Insert the projection on the rear of the seat into the seat holder as shown. 2. Push the front of the seat down to lock it in place. 3. Remove the key.
INSTRUMENT AND CONTROL FUNCTIONS EW000030 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. _ _ To release the helmet from the helmet holder Remove the seat, remove the helmet from the helmet holder, and then install the seat. 3 1. Spring preload adjusting bolt EAU00285 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Locknut 2. Spring preload adjusting nut 1. Special wrench EAU04873 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut and a rebound damping force adjusting knob. A. Distance A 2. To increase the spring preload and thereby harden the suspension, turn the adjusting nut in direction a. To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in direction b.
INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Minimum (soft): Distance A = 2.05 in (52 mm) Standard: Distance A = 2.13 in (54 mm) Maximum (hard): Distance A = 2.48 in (63 mm) 3. Tighten the locknut to the specified torque. Tightening torque: Locknut: 36 ft·lbf (5.0 m·kgf, 50 Nm) ECA00076 CAUTION: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque.
INSTRUMENT AND CONTROL FUNCTIONS EAU00315 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder.
INSTRUMENT AND CONTROL FUNCTIONS EAU03720 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? 3 YES NOTE: This check is most reliable if performed with a warmed-up engine. ”. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
PRE-OPERATION CHECKS Pre-operation check list .....................................................................
PRE-OPERATION CHECKS EAU01114 4- The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
PRE-OPERATION CHECKS ITEM Control cables CHECKS • Make sure that operation is smooth. • Lubricate if necessary. Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. PAGE 6-31 Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-31 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary.
OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ............................................. 5-1 Shifting .............................................................................................. 5-3 Engine break-in ................................................................................. 5-5 Parking ..............................................................................................
OPERATION AND IMPORTANT RIDING POINTS EAU00372 5- ● Before starting out, make sure that the sidestand is up. If the sidestand is not raised completely, it could contact the ground and distract the operator, resulting in a possible loss of control. _ EAU00376 _ EAU00373 5 _ WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand.
OPERATION AND IMPORTANT RIDING POINTS ECA00124 NOTE: If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. _ CAUTION: The fuel level warning light and engine trouble warning light should come on for a few seconds, then go off.
OPERATION AND IMPORTANT RIDING POINTS EC000048 _ 1. Shift pedal N. Neutral position EAU00423 5 Shifting Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. CAUTION: ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02974 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 16 mi/h (25 km/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle. 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on.
OPERATION AND IMPORTANT RIDING POINTS EAU01128 Engine break-in 5 There is never a more important period in the life of your engine than the period between 0 and 1,000 mi (1,600 km). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1,000 mi (1,600 km). The various parts in the engine wear and polish themselves to the correct operating clearances.
PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........................................6-1 Owner’s tool kit ....................................................6-2 Periodic maintenance chart for the emission control system ...................................................6-3 General maintenance and lubrication chart .........6-4 Checking the spark plugs ....................................6-7 Canister (for California only) ................................
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00462 6- TROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. EAU01790 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. _ _ EW000062 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. _ 1. Owner’s tool kit EAU03983 Owner’s tool kit The owner’s tool kit is located under the seat.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for the emission control system No. 1 6 * ITEM ROUTINE INITIAL 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi 12,000 mi 16,000 mi (13,000 km) (19,000 km) (25,000 km) or or or 12 months 18 months 24 months 20,000 mi (31,000 km) or 30 months Valve clearance • Check valve clearance when engine is cold. • Adjust if necessary. √ Replace. √ Replace.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart No. ITEM ROUTINE TYPE 1 Engine oil • Change. 2 * Engine oil filter cartridge • Replace. 3 * • Check condition and for damage. (See NOTE on Air filter elements page 6-6.) • Replace if necessary. 4 * Front brake • Check operation and fluid leakage. (See NOTE page 6-6.) • Correct if necessary. - 5 * Rear brake • Check operation and fluid leakage. (See NOTE page 6-6.) • Correct if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR No. 9 10 ITEM ROUTINE TYPE * Control cables • Apply chain lube thoroughly. Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE) * Rear arm pivot bearing • Check bearing assembly for looseness. • Moderately repack every 16,000 mi (25,000 km) or 24 months.
PERIODIC MAINTENANCE AND MINOR REPAIR No. 19 * ITEM Drive belt ROUTINE • Check belt tension. • Adjust if necessary. TYPE INITIAL 600 mi (1,000 km) or 1 month - √ 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi 12,000 mi 16,000 mi (13,000 km) (19,000 km) (25,000 km) or or or 12 months 18 months 24 months 20,000 mi (31,000 km) or 30 months Every 2,500 mi (4,000 km) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01880 Checking the spark plugs 6 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. _ _ EAU00499 Canister (for California only) This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the motorcycle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. _ _ 2. Remove the seat. (See page 3-11 for seat removal and installation procedures.) 3. Start the engine, warm it up until the engine oil has reached a normal temperature of 140 °F (60 °C), let it continue to idle for ten seconds, and then turn the engine off. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: When adding oil, be careful not to overfill the engine oil tank; the oil level rises faster starting from the half level portion on the dipstick. NOTE: Skip steps 5–9 if the oil filter cartridge is not being replaced. _ _ _ _ 6. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 7. Install the seat. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil drain bolt (crankcase) 5. Place an oil pan under the engine to collect the used oil. 6. Remove the engine oil drain bolt to drain the oil from the crankcase. 6 1. Oil filter cartridge 2. Oil filter wrench 1. O-ring 7. Remove the oil filter cartridge with an oil filter wrench. 8. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: An oil filter wrench is available at a Yamaha dealer.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Oil filter cartridge 2. Torque wrench 9. Install the new oil filter cartridge, and then tighten it to the specified torque with a torque wrench. Tightening torque: Oil filter cartridge: 12 ft·lbf (1.7 m·kgf, 17 Nm) 10. Install the engine oil drain bolts, and then tighten them to the specified torque. Tightening torque: Engine oil drain bolts: 31 ft·lbf (4.3 m·kgf, 43 Nm) 11. Pour only 2.6 US qt (2.2 Imp qt, 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU04439 Transfer case oil Have the transfer case oil level checked and the oil changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 6 EAU04447* Replacing the air filter elements This motorcycle is equipped with two air filter elements, one of which is located in the air filter case, the other is located in the silencer case.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel hose A 3. Remove the fuel tank as follows. a. Disconnect fuel hose A from the joint as shown. 1. Nut (× 2) 1. Fuel hose B b. Remove the nuts. c. Disconnect fuel hose B from the joint as shown. ECA00121 _ _ 6-14 CAUTION: ● Place a towel or cloth under the fuel hose joints when disconnecting hoses A and B to prevent fuel from spilling onto the vehicle. ● Make sure that no foreign material enters the fuel hose joints when the hoses are disconnected.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Hose (× 2) d. Remove the hoses as shown, and then remove the fuel tank by pulling it upward. 1. Air filter case 2. Bolt (× 2) 1. Air filter joint clamp screw 4. Remove the air filter case bolts. 6 6-15 5. Loosen the air filter joint clamp screw, and then pull off the air filter case.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 3) 6. Remove the air filter case cover by removing the screws. 1. Air filter element 2. Screw (× 4) 1. Air filter check hose 7. Remove the air filter element by removing the screws. 8. Install a new air filter element by inserting it into the air filter case, then installing the screws. EC000082* _ CAUTION: ● Make sure that the air filter element is properly seated in the air filter case.
PERIODIC MAINTENANCE AND MINOR REPAIR b. Install the nuts. c. Connect fuel hose A. 15. Install the air induction system cover by installing the bolts. 16. Install the seat. 1. Hose (× 2) 14. Install the fuel tank as follows. a. Place the fuel tank in the original position, and then connect fuel hose B and the hoses shown. 6 Silencer case air filter element To replace the air filter element 1. Remove the fuel tank. (See steps 1–3 under “Air filter case element”.
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Install the silencer air filter case cover by installing the screws. 6. Install the fuel tank. (See step 14 under “Air filter case element”.) 1. Silencer air filter element a. Throttle cable free play 3. Remove the silencer air filter element. 4. Install a new air filter element by inserting it into the air filter case. EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 0.16–0.24 in (4–6 mm) at the throttle grip.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 EAU03581 Adjusting the valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000083 WARNING Proper loading of your motorcycle is important for several characteristics of your motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items close to the center of the motorcycle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, and check the condition and pressure of your tires. NEVER OVERLOAD YOUR MOTORCYCLE.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000080 _ ● ● 1. Tire air valve 2. Tire air valve core 3. Tire air valve cap with seal 6 ● Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves. ● WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00684 WARNING This motorcycle is fitted with superhigh-speed tires. Note the following points in order to make the most efficient use of these tires. ● Use only the specified replacement tires. Other tires may run the danger of bursting at super high speeds. ● Brand-new tires can have a relatively poor grip on certain road surfaces until they have been “broken in”.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00691 Accessories and replacement parts EW000098 WARNING This motorcycle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your motorcycle should be designed specifically for this model, and they must be securely mounted to maintain the inherent stability of the original design. Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknut. EW000099 _ WARNING After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. _ a.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00721 Checking the front and rear brake pads Front Rear The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 1. Brake pad wear indicator groove EAU00725 Front brake pads Each front brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator groove.
PERIODIC MAINTENANCE AND MINOR REPAIR Front a. Lining thickness 6 2. Check each brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.03 in (0.8 mm), have a Yamaha dealer replace the brake pads as a set. 3. Install brake caliper bolt A, then tighten both caliper bolts to the specified torque. Tightening torque: Brake caliper bolt: 19.5 ft·lbf (2.7 m·kgf, 27 Nm) Rear 1. Minimum level mark 1.
PERIODIC MAINTENANCE AND MINOR REPAIR ● Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. ● As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Drive belt 2. Marks a. Drive belt slack 1. Belt tension gauge 3. Note the position of the drive belt with a force of 10 lbf (4.5 kgf, 45 N) applied to the belt with a belt tension gauge as shown. EAU04451 Drive belt slack 6 The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. 1. Axle nut NOTE: A belt tension gauge is available at a Yamaha dealer.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA00025 CAUTION: Improper drive belt slack will overload the engine. Keep the drive belt slack within the specified range. _ _ 4. Tighten the locknuts, the axle nut and the brake caliper bracket bolt to the specified torques. 1. Brake caliper bracket bolt 1. Locknut (× 2) 2. Drive belt slack adjusting bolt (× 2) 3. Alignment marks 2. Loosen the locknut on each side of the swingarm. 3.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03297 EAU04034 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. The operation of the throttle grip should be checked before each ride.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EW000115 WARNING Securely support the motorcycle so that there is no danger of it falling over.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00794 Checking the steering To check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01144 EW000116 Checking the wheel bearings _ The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery EAU00800 Battery 6 WARNING Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns.
PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with optional electrical accessories. To store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Battery band 2. Battery cover EAU04874 Replacing the fuses 6 The main fuse and the fuse box, which contains the fuses for the individual circuits, are located under the seat. (See page 3-11 for seat removal and installation procedures.) If a fuse is blown, replace it as follows. 1. Unhook the battery band, and then remove the battery cover. 1. 2. 3. 4. 5. 6. 7. 8.
PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ _ 4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Install the battery cover, and then hook the battery band onto the holder. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EC000105 CAUTION: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. _ 1. Headlight bulb holder 3. Unhook the headlight bulb holder, and then remove the defective bulb. 6 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03730 Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Screw (× 2) 1. Turn signal light bulb 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA00107 CAUTION: Do not overtighten the nuts, otherwise the lens may break. _ _ 1. 2. 3. 4. Nut (× 2) Washer (× 2) Rubber damper (× 2) Licence plate light unit 1. 2. 3. 4. EAU04875 6 Replacing a license plate light bulb 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. Nut (× 2) Washer (× 2) Bulb (× 2) Licence plate light lens 2. Remove the license plate light lens by removing the nuts and washers. 3.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01297 Troubleshooting chart EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. _ _ 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2.
MOTORCYCLE CARE AND STORAGE Care .................................................................................................. 7-1 Storage ..............................................................................................
MOTORCYCLE CARE AND STORAGE EAU04449 7- Care 7 While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
MOTORCYCLE CARE AND STORAGE thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. ● Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
MOTORCYCLE CARE AND STORAGE 7 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4.
MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter. (This will coat the cylinder walls with oil.) e.
MOTORCYCLE CARE AND STORAGE 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7.
SPECIFICATIONS Specifications ....................................................................................
SPECIFICATIONS EAU01038 8- Specifications CS-01E Model XV1700PC(C) Engine oil Type Dimensions Overall length 93.9 in (2,385 mm) Overall width 37.6 in (955 mm) Overall height 44.1 in (1,120 mm) Seat height 28.5 in (725 mm) Wheelbase 65.
SPECIFICATIONS Transfer case oil Operation Type SAE80 API “GL-4” hypoid gear oil Quantity 0.42 US qt (0.35 lmp qt, 0.4 L) Air filters Left foot Gear ratio Oil-coated paper element Fuel Type UNLEADED GASOLINE ONLY Fuel tank capacity 4.0 US gal (3.3 lmp gal, 15.0 L) Amount remaining when the fuel level warning light comes on 1st 2.375 2nd 1.579 3rd 1.160 4th 0.935 5th 0.800 Chassis Frame type 0.8 US gal (0.7 lmp gal, 3.
SPECIFICATIONS Manufacturer/ model Brakes Dunlop / D220 ST Front Bridgestone / BT020R Maximum load* Type 408 lb (185 kg) Tire air pressure (measured on cold tires) Operation Right hand Fluid DOT 4 Single disc brake Rear Up to 198 lb (90 kg)* Front 36 psi (2.50 kgf/cm2, 250 kPa) Type Rear 36 psi (2.50 kgf/cm2, 250 kPa) Operation Right foot Fluid DOT 4 198 lb (90 kg)–maximum* Front 36 psi (2.50 kgf/cm2, 250 kPa) Rear 42 psi (2.
SPECIFICATIONS Battery Model GT14B-4 Voltage, capacity 12 V, 12 Ah Headlight type Auto-decompression fuse 15 A Odometer and clock fuse (backup fuse) 7.
CONSUMER INFORMATION Identification numbers ....................................................................... 9-1 Key identification number .................................................................. 9-1 Vehicle identification number ............................................................. 9-1 Model label ........................................................................................ 9-2 Reporting safety defects ...................................................................
CONSUMER INFORMATION EAU01039 9- EAU02944 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number 1. KEY IDENTIFICATION NUMBER: CA-02E 2.
CONSUMER INFORMATION 1. Model label EAU01050 Model label The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
CONSUMER INFORMATION EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such d
CONSUMER INFORMATION EAU01325 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
CONSUMER INFORMATION Maintenance interval Date of service Servicing dealer name and address Mileage Remarks 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months 9 9-6
CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A.
CONSUMER INFORMATION 9 9-8
CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.
CONSUMER INFORMATION 9 9-10
INDEX A E M Accessories and replacement parts .......6-23 Air filter elements, replacing ...................6-13 Engine break-in ....................................... 5-5 Engine oil and oil filter cartridge ............... 6-9 Engine stop switch................................... 3-7 Engine trouble warning light .................... 3-3 Main switch/steering lock .........................3-1 Maintenance and lubrication, periodic ......6-4 Maintenance, emission control system.....
INDEX Spark plugs, checking ............................. 6-7 Specifications .......................................... 8-1 Speedometer........................................... 3-3 Starting and warming up a cold engine.... 5-1 Start switch.............................................. 3-7 Steering, checking ................................. 6-34 Storage.................................................... 7-4 Supporting the motorcycle ..................... 6-42 T Tachometer unit ..........................
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.07-0.
