Dear Yamaha ATV Owner: Please Review this IMPORTANT SAFETY CARD before operating your ATV (If card is not ached, cal 1-800-344-6418). Dear New Yamaha ATV Owner: CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV, You have purchased o quality Yamaha product halt, with proper use and care, will provide hours of riding pleasure. BEFORE YOU OPERATE YOUR NEW ATY, Yamaha recommends these important points: ># READ YOUR OWNER'S MANUAL ® A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV.
B INTRODUCTION Congratulations on your purchase of the Yamaha XT350/XT350C. This model is the result of Yamaha's vast experience in the production of fine sporting, touring, and pace setting racing machines.
IMPORTANT MANUAL INFORMATION EALDotas™ Particularly important information is distinguished in this manual by the following notations: & The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! S Failure o follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
IMPORTANT MANUAL INFORMATION Inviolate PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
AFFIX DEALER LABEL HERE i 1908 XT350M/XT350MC OWNER'S MANUAL ©19989 by Yamaha Motor Corporation, US.A. 1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.8.A. is expressly prohibited.
Audible TABLE OF CONTENTS SAFETY INFORMATION Safe riding Protective apparel Modification Loading and accessories Gasoline and exhaust gas Location of the important labels.. DESCRIPTION Left view.. Right view.. Controls/instrument; INSTRUMENT AND CONTROL FUNCTIONS Main switch/Steering lock. indicator lights Speedometer. Tachometer Handlebar switches Clutch lever. Shift pedal.. Front brake lever .. Rear brake pedal Fuel tank cap... Fuel cock Starter {choke) Kick starter .. Helmet holder.
TABLE OF CONTENTS . PERIODIC MAINTENANCE AND MINOR REPAIR .. Penance maintenance Tool kit Periodic maintenance chart for emission control General maintenance and lubrication chart. Cowling A Panel A and B. Spark plug. Canister (for California only). Engine oil Air filter Spark arrested clean Carburetor adjustment Valve clearance adjustment. Decompression cable adjustment . Wheels Accessories or replacement parts . Church lever free play adjustment...
TABLE OF CONTENTS CLEANING AND STORAGE 7-1 A. Cleaning 71 8. Storage. SPECIFICATIONS . ..over o referrer st 8-1 CONSUMER INFORMATION ..o identification number records. Key identification number... Vehicle identification number Model Reporting safety defect: Motorcycle noise regulation Maintenance record Street and endure motorcycle limited warranty..
Wagoner /N SAFETY INFORMATION TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING. HE OR SHE SHOULD: OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION, OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL.
A\ SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure you are qualified. Also, only lend your motorcycle to experienced operators. b, Know your skills and limits. Staying within your limits may help you to avoid an accident. c.
A\ SAFETY INFORMATION Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind on your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard. 3. The use of heavy boots, jacket, trousers, gloves, ete.
/A SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 348 Ibs. (158 kg) XT350/346 Ibs (157 kg) XT350C. When loading within these weight limits, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or instability. 2.
/A SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds.
/A SAFETY INFORMATION a. The engine and exhaust stern may be hot. Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground; the motorcycle may fall over. ¢. Do not park the motorcycle near a flammable source, e.g. a kerosene heater, or near an open flame. The motorcycle could catch fire. .
/A SAFETY INFORMATION endeavor Location of the important labels Please read the following labels carefully before operating this motorcycle.
A SAFETY INFORMATION A WARNING * BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER'S MANUAL AND ALL LABELS. » ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eyé protection, and protective clothing. S, TIRE INFORMATION Cold tire normal pressure should be set as follows. + Up 1090 kg {198 Ibs} load FRONT : 125 kPa, [1.
DESCRIPTION Right view Tail/brake light {page 6-35) 12. Kick starter (page 3-9) 10. Rear turn signet light {page 6-34} 13. Front turn signal light 11. Rear shock absorbed spring reload 14. Rear brake pedal (page 3-5, 6-20) adjusting nut {page 3-10} 15.
DESCRIPTION Controls/Instruments 16 17 16, Clutch lever {page 3-4, 6-18) 17. Left handlebar switches {page 3-3} 18. Speedometer {page 3-2} 19, Main switch {page 3-1} Tachometer {page 3-3} 21. Right handlebar switches {page 3-4) 22, Front brake lever (page 3-5, 6-20) 23.
Deanery INSTRUMENT AND CONTROL FUNCTIONS S0 Main switch/Steering lock The main switch controls the ignition and lighting systems. lts operation is described below. ON Electrical circuits are switched on and the taillight comes on. The engine can be started. The key cannot be removed in this position, NOTE: — When the engine is started, the headlight and meter lights come on automatically, and the lights stay on until the main switch is turned to “OFF" even if the engine stalls.
INSTRUMENT AND CONTROL FUNCTIONS Push 1. Tums indicator light “TURN" 1. Odometer 2. Turn 2. High beam indicator light “HIGH BEAM" 2, Trip odometer swoosh 3. Neutral indicator light “NEUTRAL” 3. Resat knob TN . . caboose saunas Indicator lights Speedometer “Never :um the key to “OFF The speedometer shows riding LOCK” when the motorcycle is Turn indicator light “TURN speed. This speedometer Is moving. The electrical circuits will be switched off which may result in loss of control or an accident.
INSTRUMENT AND CONTROL FUNCTIONS 1. Tachometer 2. Red zone Beaufort Tachometer This model is equipped with a tachometer so the rider can monitor the engine speed and keep it within the ideal power range. CAUTION: Do not operate in the red zone. Red zone: 8,500 r/min and above 1 GHATS” 2. Tums signal switch "TURN" 3. Horn switch "HORN" Handlebar switches prods Endeavor Dimmer switch “LIGHTS” Turn the switch to “HI” for the high beam and to “LO” for the low beam.
INSTRUMENT AND CONTROL FUNCTIONS 1. Engine stop switch "ENGINE STOP” raver Engine step switch “ENGINE stop” The engine stop switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “RUN” to start the engine. In case of emergency, turn the switch to “OFF" to stop the engine, 1. Clutch lever causer Clutch lever The clutch lever is located on the deft handlebar.
INSTRUMENT AND CONTROL FUNCTIONS Front brake lever endeavor Front brake lever The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake. 1. Rear brake pedal GGz Rear brake pedal The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake. 36 1. Fuel tank cap 2. unlock 3. Open Eritrea Fuel tank cap To open insert the key and turn it 1/4 tum counterclockwise.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: . S The tank cap cannot be reinstalled unless it is unlocked. The key must remain in the cap until the cap is properly installed and locked onto the fuel tank. swpcoozs WARNING Be sure the cap is properly installed and locked in place before riding the motorcycle. | 1. Filler dubs 2. Fuel level Aunties Fuel Make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown in the illustration.
INSTRUMENT AND CONTROL FUNCTIONS Ennui Recommended fuel: UNLEADED FUEL Fuel tank capacity: Total: 12.0 L (2.6 Imp gal, 3.2 US gal} Reserve: gal, 0.5 US gal} Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number of 86 or higher, or research octane number of 81 or higher. [f knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel. Unleaded fuel will give you finger spark plug life and reduced maintenance cost.
INSTRUMENT AND CONTROL FUNCTIONS Normal position] Reserve position RES & OFF S ‘T 1. Arrow mark over "ON" ON With the lever in this position, fuel flows to the carburetor, Normal riding is done with the lever in this position, 1. Arrow mark over "RES” RES This indicates reserve. if you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! 38 1.
INSTRUMENT AND CONTROL FUNCTIONS 1. Kick starter Creature Kick starter Rotate the kick starter away from the engine. Push the starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine. This medal has a primary-coupled kick starter so the engine cen be started in any gear if the clutch is disengaged. However, shifting to neutral before starting is recommended. 1. Helmet holder 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Adjusting nut 2. Lockout ensconce Rear shock absorbed adjustment This shock absorbed is equipped with a spring reload and damping adjuster, 1. Adjust spring reload as follows. a. Loosen the lockout. b. Turn adjusting nut in direction @ to increase spring reload and in direction () to decrease spring reload. Measurement “A” Minimum length (hard): 213 mm (8.4 in} Standard length: 228.5 mm (8.9 in} Maximum length {soft): 234 mm (9.
INSTRUMENT AND CONTROL FUNCTIONS Minims St L 1. Damping force adjuster 2. Adjust damping force as follows. Turn adjuster in direction @ to increase damping force and in direction (& to decrease damping force. Minimum {soft}: & clicks out* Standard: 5 clicks out* Maxim urn (hard}: 2 clicks out” *From the fully turned-in position Economist CAUTION: Never attempt to turn the adjuster beyond the maximum or minimum setting. 1 savants WARNING This shock absorbed contains highly pressurized nitrogen gas.
INSTRUMENT AND CONTROL FUNCTIONS Subdivide Side stand This mode! is equipped with an ignition circuit cut-off system. The motorcycle must not be ridden when the side stand is down. The side stand is located on the left side of the frame. (Refer to page 5-1 for an explanation of this system.) Pinewood PRI This motorcycle must not be operated with the side stand in the down position.
INSTRUMENT AND CONTROL FUNCTIONS ENGINE WELL STALL. ¥ SIDE STAND SWITCH IS OK. Newscasts PNV I improper operation is noted, consult a Yamaha dealer immediately.
om e PER-OPERATION CHECKS Owners are personality responsible for their vehicle's condition. Your motorcycle's vital functions can start ta deteriorate quickly and unexpectedly, even if it remains unused {for instance, if it is exposed to the elements}. Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
PER-OPERATION CHECKS TOTEM CHECKS PAGE Lights, signals and switches | ¢ Check for proper operation. %3~ 34, 633635 » Check fluid level. Battery » Fill with distilled water If necessary. 630 6-32 NOTE: Pr-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accomplished in a very short time; and the added safety it assures is more than worth the time involved. WARNING # The engine, exhaust system will be very hot after the engine has been run.
OPERATION AND IMPORTANT RIDING POINTS £a0002 S * Before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand, * Never start your engine or fet it run for any length of time in a closed area. The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time. Always operate your motorcycle in an area with adequate ventilation.
OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN WITCH TO "ON" AND THE ENGINE STOP SWITCH TO “RUN". LWWMT iF TRANSMISSION IS IN NEUTRAL IF TRANSMISSION 1S IN GEAR AND SIDE STAND 5 DOWN, AND SIDE STAND KICK THE KICK STARTER. PULL IN CLUTCH LEVER AND ENGINE WILL START. KICK THE KICK STARTER. i ENGINE WILL START, RETRACT SIDE STAND AND PUT TRANSMISSION IN GEAR. i MOTORCYCLE CAN BE RIDDEN. MOTORCYCLE CAN BE RIDDEN.
OPERATION AND IMPORTANT RIDING POINTS . Turn the fuel cock to “ON". 2. Turn the main switch to “ON" and the engine stop switch to “RUN", 3. Shift transmission into neutral. NOTE: When the transmission is in neutral, the neutral indicator light should ke on. if the light does not come on, ask a Yamaha dealer to inspect it. 4. Turn on the starter (choke) and completely close the throttle grip. 5. Kick the kick starter to start the engine. 8. After starting the engine, turn off the starter {(choke).
OPERATION AND IMPORTANT RIDING POINTS nmo N. Neutral 1. Shift pedal Shifting The transmission lets you control the amount of prows you have available at a given speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is Shawn in the illustration. REALIZE To shift into neutral, depress the shift pedal repeatedly until it reaches the end of its travel, then raise the pedal slightly.
OPERATION AND IMPORTANT RIDING POINTS Mermen To decelerate 1. Apply both the grant and the rear brakes at the same time to slow the motorcycle. 2. When the motorcycle reaches 20 km/h {12.5 miff, shift into first gear. Any time the engine is about to stall or runs very roughly, pool in the clutch and use the brakes to stop. 3. When the motorcycle is almost completely stopped, shift into neutral. The neutral indicator fight should come on.
OPERATION AND IMPORTANT RIDING POINTS Bayonne 0 ~ 500 km {0 ~ 300 mi) Avoid operation above 4,000 /min. Stop the engine and let it cool for 5 {0 10 minutes after every hour of operation. Vary the speed of the motorcycle from time to time. Do not operate it at one set throttle position. 500 ~ 1,000 kmn (300 ~ 600 mi) Avoid prolonged operation above 8,000 ¢/min.
PERIODIC MAINTENANCE AND MINOR REPAIR Forearm Periodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner, The most important points of motorcycle inspection, adjustment, and lubrication are explained in the following pages.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have necessary tools required during a service operation, take your motorcycle to a Yamaha dealer for service, WARNING Modifications to this motorcycle not approved by Yamaha may cause loss of performance, excessive emissions, and render it unsafe for use. Consult a Yamaha dealer before attempting any changes.
PERIODIC MAINTENANCE AND MINOR REPAIR [ PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL ODOMETER READINGS 600 mi | 4,000 mi | 8,000 mi | 12,000 mi | 16,000 mi ]| 20,000 mi NO. TOTEM ROUTINE 11,000 kem} O (7,060 k) or 113,000 k) o1 {19,000 ke or| 125,800 km or (31,000 o 0 T month | 6 months | 12 months | 18 months| 24 months, 30 months . + Check and adjust valve variance = 1) Valve clearance. | * Heck and adjust val “Check condition. « Adjust gap and clean.
PERIODIC MAINTENANCE AND MINOR REPAIR schooner GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi | 4,000 i | 5,000 mi | 12,000 mi| 16,000 mi | 20,000 mi NO, TEM ROUTINE TYPE 1,000 k) or| 7,000 km or| (13,000 ke of 119,660 k) or| (25,000 ke or| (31,600 k) o T month | 6 mantes | 12 months| 18 months| 24 months| 30 months, — Postwar engine |Engine oil before draining. See page T Replace filter elopement o [loiterers and clean oil drainer, o . o strainer « Replace oil strainer damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 00 m | 4,000 | 8,000 mi | 12,000 mi | 16,000 | 20,000 mi No, TEM ROUTINE TYPE (1,000 km) or| {7,000 ki or| {13,000 ket o 118,000 ke o 25,080 ki or] 21,000 kel o T month | §months | 12 months| 18 amaranths 24 amaranths 30 months Rear arm pivot 5| »|shaft and o Apply until new | Lithium asap base . o | suspension link | grease shows. grease. ‘ pivots Brakemen |, Yamaha chain and 9] reverie pivot ooy charitable | bl tube or SAE . 5 shaft antsy.
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4,000 mi 8000mi | 12,0600mi | 16,600mi | 20,600 mi NOJ ITEM ROUTINE TYPE 1,000 ken) or| {7,000 k) or| (13,000 k) of {18,000 k) or 25,000 k) orf (31,000 k) month | 6§ months 12 months 18 months | 24 months 30 months Side stand » Check and clean switch replace if necessary. Since these items require special tools, data and technical skills, they should be serviced by & Yamaha dealer.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Pull e P panel A and B o Cowling A To remove To remove o remove . Pull outward on the areas shown. Remove the cowling screw and pull outward on the areas shown, . To install Place the panel in its original position. To install Place in the original position and install the screw.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap mizzen Spark plug Removal 1. Remove the spark plug cap. 2. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 1. Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect, The condition of the spark plug can indicate the condition of the engine.
PERIODIC MAINTENANCE AND MINOR REPAIR Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification. — —— Spark plug gap: «~ 0.7 mm (0.024 ~ 0.028 in) 2. Clean the gasket surface. Wipe oft any grime from the threads. 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: J NOTE: .
PERIODIC MAINTENANCE AND MINOR REPAIR Earphone Engine oil Qi level measurement 1. Place the motorcycle on a level place and hold it in an upright position. Warm up the engine for several minutes. NOTE: e Be sure the motorcycle is positioned straight up when checking the oil level. A slight tilt toward the side can result in false readings. 1. Level window 2. Maximum level mark 3. Minimum feel mark 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil drain bolt 1. Filter cover screw {x3} 1. Fitter element " he drain obit and aip | 2 T breed s 2. O-ring (<2) 3. © drain bolt and &I 4 check each gasket. If dam Note: S €80 S Crew. aged, replace. The oil filter cover is secured by 5. Remove the filter cover screws three screws. The Sower one and the oil filter cover. should be removed first so that the filter cavity will drain. 6. Clean the filter element with solvent. Replace if necessary. 7.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure the O-ring is seated properly. Tightening torque: Drain bolt: 43 Nm {43 m-kg, 31 ft-1} Filter cover screw: 10 Nm (1.0 m-kg, 7.2 ft-In) Air bleed screw: 5 Nm (0.5 m-kg, 3,6 ft-In} 9. Fill engine with oil. Install the oil filler cap and tighten. Recommended oil: See page 8-1 Qil quantity: Total amount: 1.6 1.7 US q1) Periodic oil change: 1.3L {11 Imp With oil filter replacement: commonness CAUTION: 10. 11. Do not put in any chemical additives.
PERIODIC MAINTENANCE AND MINOR REPAIR condors CAUTION: After replacing the engine oif, be sure to check the oil pressure as described below. ¢ Remove the air bleed screw from the oil filter cover, # Start the engine and keep it idling until oil flows out of the bleed hole. f no oil comes gut 1 Air filter case fitting screw (x3) 1. Air filter element aft n unite, Air filter case cover 2.
PERIODIC MAINTENANCE AND MINOR REPAIR | CAUTION: ! # Make sure the air filter is prop| rely seated in the air filter | case. & The engine should never be | run without the air filter [ installed. Excessive piston | and for cylinder wear may result. 1. Muffler ; e 2. SCREW 8. Apply recommended oil to the Aunts entire surface of the element Spark arrested cleaning and squeeze out the excess oil. Be sure the exhaust pipe and shouldn't be wet but not driller are cool before cleaning the ping. spark arrested.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Tailpipe 2. Spark arrested 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, then use a wire brush to remove any carbon deposits from the spark arrested portion of the tailpipe. 4, insert the tailpipe into the muffler and align the screw holes. 5. install the screw and tighten it. wantons N GINNED # Always let the exhaust system cool prior to touching exhaust components. # Do not start the engine when cleaning the exhaust system.
PERIODIC MAINTENANCE AND MINOR REPAIR GODDESS Decompression cable adjustment The decompression cable stretches with use, resulting in improper decompression function. To prevent this, the decompression cable must be adjusted regularly. This adjustment, however, should be left to a Yamaha dealer. — =@ a. Tread depth 1. Side wall 2.
PERIODIC MAINTENANCE AND MINOR REPAIR Wantonness Proper loading of your motorcycle is important for several characteristics of your motorcycle, such as handing, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items close to the center of the motorcycle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, and check the condition and pressure of your tires. NEVER OVERLOAD YOUR MOTORCYCLE.
PERIODIC MAINTENANCE AND MINOR REPAIR assumes Wheels To ensure maximum performance, long service, and safe operation, note the following: & Always inspect the wheels before a ride. Check for cracks, bends or war page of the wheel. Be sure the spokes are tight and undamaged. If any abnormal condition exists in a wheel, consult 2 Yamaha dealer. Do not ratter even small repairs to the wheel. If a wheel is deformed or cracked, it must be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR sequences caused by the use of 2 @ items which have not been approved by Yamaha. 1 Lockout 2. Adjusting bolt c. Free play cleanse Clutch lever free play adjustment The clutch lever free play should be adjusted {0.39 ~ 0.59 in}. 1. Loosen the lockout at the clutch fever. 2. Turn the adjusting bolt at the clutch lever in direction & to increase free play or in direction (B to decrease free play. 3.
PERIODIC MAINTENANCE AND MINOR REPAIR o5 1. Adjusting bolt 2. Lockout c. Free play earphone Front brake lever free play adjustment The free play at the front brake fever should (0.20 ~ 0.31in). 1. Loosen the lockout. 2. Turn the adjusting bolt in direction @ to increase free play or in direction ® to decrease free play. 3. After adjusting, tighten the knockout. PN ® Check the brake lever free play. Be sure the brake is working properly.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Loosen the lockout. 2. Turn the adjusting obit in direction (& to raise pedal height or in direction & to dower pedal height. 3. Tighten the lockout. AR After adjusting the pedal height adjust brake pedal free play. Quebecois 1. Brake pedal free play adjusting nut Free play The rear brake pedal free play should be adjusted the brake pedal end. Turn the adjusting nut on the brake rod in direction @ to increase free play or in direction © to decrease free play.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake light switch 2. Adjusting nut Evasions Brake light switch: adjustment The rear brake light switch is activated by the brake pedal and is properly adjusted when the brake light comes on just before braking takes effect. To adjust the rear brake light switch, hold the switch body so it does not rotate while turning the adjusting nut, Turn the adjusting nut in direction to make the brake light come on earlier.
PERIODIC MAINTENANCE AND MINOR REPAIR a. Thickness 1. Minimum level mark Eaoarzz Inspecting the brake fluid level insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level and fill when necessary. Observe these precautions: * When checking the fluid level, make sure the top of the master cylinder is level by turning the handlebars. 823 ¢ Use only the designated quality brake fluid.
PERIODIC MAINTENANCE AND MINOR REPAIR ® Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. ® Have a Yamaha dealer check the cause if the brake fluid revel goes down. Nausea Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Rear brake pedal free play adjusting nut 2. Cotter pin 3. Axle nut 4. Chain adjusting plate endeavors Drive chain slack adjustment 1. Loosen the rear brake pedal free play adjusting nut. 2. Remove the cotter pin from the axis nut. 3. Loosen the axle nut. 4, Turn both left and right chain adjusting plates the same amount. Make sure that they are in the same position for proper wheel alignment. To tighten the chain, turn in direction @.
PERIODIC MAINTENANCE AND MINOR REPAIR whodunits VAR Check the operation of the brake tight after adjusting the rear brake. Lavonne Drive chain lubrication The chain consists of many parts which work with sate other. If the chain is not maintained properly, it will wear out quickly. Therefore, the chain must be serviced regularly. This service is especially necessary when riding in dusty areas. This motorcycle is equipped with a sealed type chain.
PERIODIC MAINTENANCE AND MINOR REPAIR aunts Throttle cable and grip lubrication The thirtieth twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in the air and put in several drops of lubricant. With the throttle grip disassembled, coat the metal surface of the grip assembly with a suitable ail-purpose grease.
PERIODIC MAINTENANCE AND MINOR REPAIR et Side stand lubrication Lubricate the side stand pivoting point and metal-to-metal contact surfaces. Check that the side stand moves up and down smoothie. Recommended lubricant: Yamaha Chain and Cable Lube or SAE 10W30 motor oil PN K the side stand does not move smoothly, consult a Yamaha dealer.
PERIODIC MAINTENANCE AND MINOR REPAIR Operation check 1. Place the motorcycle on a level place. 2. Hold the motorcycle in an upright position and apply the front brake. 3. Push down hard on the handlebars several times and check if the fork rebounds smoothly. horoscope CAUTION: if any damage or smooths movement is found with the front fork, consult a Yamaha dealer. Augustus Steering inspection Periodically inspect the condition of the steering. Worn out or loose steering bearings may be dangerous.
PERIODIC MAINTENANCE AND MINOR REPAIR Eagles Wheel bearings if there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer inspect the wheel bearings, 1. Battery 2. Guide 3. Battery breather hose Battery Check the level of the battery electrolyte and make sure that the terminals are tight. Fit with distilled water if the electrolyte level is low. aviation 8-30 Codas CAUTION: When inspecting the battery, be sure the breather hose is routed correctly.
PERIODIC MAINTENANCE AND MINOR REPAIR WARNING Battery electrolyte is poisonous and dangerous, causing severe burns, etc, it contains sulfuric acid. Avoid contact with skin, eyes or clothing. ANTIDOTE: # EXTERNAL: Flush with water. o INTERNAL: Drink large quantities of water or milk. Follow with mite of magnesia, beats egg, or vegetable oil. Call a physician immediately. # EYES: Flush with water for 15 minutes and get prompt medical attention.
PERIODIC MAINTENANCE AND MINOR REPAIR Battery storage # When the motorcycle will not be used for 8 month or longer, remove the battery, fully charge it and store it in a cool, dry place. Completely recharge the battery before retaliation. » if the battery will be stored for finger than two months, check the specific gravity of the fluid at least once a meth and fully recharge the battery when it is toc low, % Always make sure the connections are correct when putting the battery back in the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR st Headlight bulb replacement it the headlight bulb burns out, replace the bulb as folios: 1. Remove cowling A. {(See page 6-7 for removal and installation procedures.) 1. Bolt &2 1. Bulb holder 2. Remove the headlight unit by 3. Remove the headlight interconnecting the bolts. tor and the boob holder cover. 4.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Don'ttauch WARNING Keep flammable products and your hands away from a bulb while hot. Do not touch a bulb until it cools down. oot 5. Put a new bulb into position and secure it in place with the bulb holder. 6. Install the bulb holder cover, connector and headlight unit. 7. Install the cowling. 8. If the headlight beam adjustment is necessary, ask a Yamaha dealer to make that adjustment. 1. Resew (x2) 2. Lens avocations Turn signal light bulb replacement 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (x2) 2. Lens ALz Taillight bulb replacement 1. Remove the screws and the ins. 1. Bulb 2. Remove the defective bulb by pushing it inward and turning it counterclockwise. 3. install a new bulb by pushing it inward and turning it clockwise. 4. Install the lens and tighten the s Crews. CAUTION: Do not over-tighten the screws as the lens may break.
PERIODIC MAINTENANCE AND MINOR REPAIR Rear wheel service Use a motorcycle stand or motorcycle jack to elevate the motorcycle so the rear whit is off the ground. Alternatively, two jacks can be placed under the frame or swing arm, 1. Speedometer cable 2. Speedometer cable holder 3 Axe oot 4. Cotter pin 5. Disc cover EAu00NS Front wheel removal advisable to have a Yamaha dealer service the wheel. ® Securely support the motorcycle so there is no danger of it fairing over. emissary 1. Remove the cable holder.
PERIODIC MAINTENANCE AND MINOR REPAIR g [ Front wheel installation 1 install the speedometer gear unit housing into the wheel hub. Make sure the projections are meshed into the slots. 2. Lift up the wheel between the front fork legs. Make sure that there is enough gap between the brake pads before inserting the brake disc and that the slot in the speedometer gear unit housing fits over the stopper on the front fork outer tube. 3. Install the wheel axis and axis nut. Then let the motorcycle down. 4.
PERIODIC MAINTENANCE AND MINOR REPAIR Rear brake petal freak play adjusting nut Brake rod Cotter pin Axis nut Chain adjusting plate Motown E£xU0I58 Rear wheel removal advisable to have a Yamaha dealer service the wheel, & Securely support the motorcycle so there is no danger of it falling over. Defacer 1. Remove the rear brake pedal free play adjusting nut and brake rod from the brake cam lever. . Remove the wheel axis nut cotter pin and loosen the wheel axle nut. . Loosen the chain adjusting plates. .
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the axle nut and let the motorcycle down. 4, Tighten the axis nut to the specified torque and install the axis nut cotter pin. Tightening tongue: Axle nut 110 Nm {11.0 m-kg, 80 ft-1} PR Always use a new cotter pin on the axle nut. Ewo00s0 5. Insert the brake rod into the brake cam lever and install the brake pedal free play adjusting nut. 8. Adjust the rear brake pedal free play. {See page 6-20.
PERIODIC MAINTENANCE AND MINOR REPAIR s Troubleshooting chart PG Never check the fuel system while smoking or in the vicinity of an open flame. 1. Fuel [ Enough duet Go to compassion check Hack if there is fuel in the fuel tank Engine doesn't start, go to 2. Compression | Hers s compression. | Go to ignition check. [use the kick starter. sl No compassion, H Ask & Yamaha dealer to inspect. swoons 3. Ignition Wet. Wipe clean with dry cloth and correct Open throttle half-way and start the Remove spark .
CLEANING AND STORAGE cavort A. CLEANING Frequent, thorough cleaning of your motorcycle will not only enhance its appearance but wiki improve its general performance and extend the useful life of many components. CAUTION: ® Improper cleaning can damage the cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic. ® Do not use any harsh chemical products on plastic parts.
CLEANING AND STORAGE . Rinse the motorcycle off immediately with clean water and dry all surfaces with a chamois, clean towel, or soft absorbent cloth. . Dry the chain and lubricate it to prevent rust, . Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. . Automotive-type wax may be applied to all painted and chrome-plated surfaces, Avoid combination cleaner-waxes. Many contain abrasives which may mar the paint or protective finish.
SPECIFICATIONS casing Specifications Model Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Basic weight {with ol and full fuel tank} Engine Engine type Cylinder arrangement Displacement Bore « Stroke Compression ratio Starting system Lubrication system XT3B0M/XTIE0MC 2,240 mim {88.2 in; 865 mm (34.7in, 1,210 mm {47.8 in 855 mm (33.7 in, 1,420 mm {85.9 in 275 mm {10.8 in. 2,100 mm {82.
SPECIFICATIONS Air filter Fuel Type Fuel tank capacity Fuel reserve amount Carburetor Type x quantity Manufacturer Spark plug Type / Manufacturer Gap Clutch type ‘Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Number of sprocket test Rear / Rout Transmission type Operation Wet type element Unleaded fuel 12L (2.6 tmp gal, 3.2 US gab 2L (0.4 Imp gal, 0.5 US gall Y248V x NIKKEI ABED, IDEA / NGK or X24ES-U, X27ES-U / DENS 0.8~ 0.7 mim {0.
SPECIFICATIONS Air pressure (cold tire) (198 Ib) load™ Front 125 kPa; 1.26 kgffem?; 18 psi Rear 150 kPa; 1.50 flocking? 22 psi 90 kg (198 16} goad ~ maximum lad: Front 156 kPa; 1.50 riflemen; 22 psi Rear 178 kPa; 1.75 forgers; 25 psi *Load is total weight of cargo, rider, passenger and accessories, Wheels Front Type Spoke Size 1.
SPECIFICATIONS Headlight type Bulb voltage, wattage x quantity Headlight Tail / brake light Turn signet light Meter light Neutral indicator light High beam indicator light Turn indicator light Fuse Main fuse Bulb type 12V, 45W/ 40W x 1 12V, BW 27TH s 1 12V, 27TH 4 12¥, 3.4Wx 2 12V, 34W x 1 12V, 3.4W %1 12v, 3.
CONSUMER INFORMATION Cannes Identification number records Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION NUMBER: 2. VEHICLE IDENTIFICATION NUMBER: 3. MODEL LABEL INFORMATION: O Rosanne 1.
1. Model label Model label The model label is affixed to the location shown in the figure. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dearer.
CONSUMER INFORMATION Eao1o8 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration INHABIT} in addition to notifying YAMAHA MOTOR CORP. US.A. If SUNHAT receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION Heaviness Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: {1} The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or {2} the use of the vehicle after such d
CONSUMER INFORMATION e MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document that maintenance has been completed in accordance with the emission warranty, The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.
CONSUMER INFORMATION YAMAHA EXTENDED SERVICE (Y.ES) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service = YES is designed and administered by Yamaha Motor Corporation 10 provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind. Y.E.8. is flexible. You choose the plan that's right for you: 12 months, 24 months, or 36 months beyond your warranty period. .
CONSUMER INFORMATION We urge you to act new. You'll get the excellent benefits of TRIP coverage right away, and you'll rest easy knowing you'll have strong factory-backed protection even after your Yamaha Limited Warranty expires. You can also save money: Y.E.5. costs less within the first 90 days after you buy your Yamaha, See your denier today! A special note: If visiting your dealer isn't convenient, contact Yamaha with your Primary 1D number four frame number). We'll be happy 10 help you get the Y.E.S.
