WaveRunner XL XL700Y OWNER’S/OPERATOR’S MANUAL READ THIS MANUAL CAREFULLY BEFORE OPERATION! U.S.A.Edition YAMAHA MOTOR CORPORATION, U.S.A.
E EJU00270 TO THE OWNER Thank you for choosing a Yamaha Water Vehicle. This Owner’s Manual contains information you will need for proper operation, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new Yamaha. If you have any questions about the operation or maintenance of your water vehicle, please consult a Yamaha dealer. YAMAHA MOTOR CO., LTD.
EJU00273 CONTENTS E GENERAL AND SAFETY INFORMATION 1 FEATURE AND FUNCTIONS 2 OPERATION AND RIDING 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURE 5 INDEX 6 READ THIS OWNER’S / OPERATOR’S MANUAL CAREFULLY BEFORE OPERATING YOUR WATER VEHICLE.
E EJU00274 Chapter 1 GENERAL AND SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS..................................................1-1 PRI-I.D. number.....................................1-1 Hull identification number (H.I.N).......1-1 Engine number .....................................1-1 EMISSION CONTROL INFORMATION...1-2 IMPORTANT LABELS ..............................1-3 Location .................................................1-3 Labels.....................................................
E EJU00699 IDENTIFICATION NUMBER RECORDS Record your Primary identification (PRIID) number, Hull identification number (HIN) and Engine serial number in the spaces provided, to assist you in ordering spare parts from your Yamaha water vehicle dealer. Also record and keep these ID numbers in a separate place in case your water vehicle is stolen. q GU20015 EJU00276a PRI-I.D. NUMBER The PRI-I.D. number is stamped on a label 1 attached to the inside of the engine compartment.
E EJU00631a EMISSION CONTROL INFORMATION q w This engine conforms to 2000 U.S. Environmental Protection Agency (EPA) regulation for marine SI engines. F0M0045 8 Approval label of Emission control certificate This label is attached to the electrical box. 1 Emission control information label EMISSION CONTROL INFORMATION ENGINE FAMILY : THIS ENGINE CONFORMS TO 2000 U.S. EPA REGULATIONS FOR MARINE SI ENGINES.
E EJU00293 IMPORTANT LABELS LOCATION !3 q t w !1 e !2 i !5 r y o RU0116 !0 u !4 RU0126 RU0155 1-3
E LABELS Warning labels 1 qWARNING SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING. •Read the Owner’s Manual, the Riding Practice Tips, the Riding Instructions card, and all labels before operating. •This vehicle is recommended only for operators 16 and older with valid motor vehicle license. Adults must supervise use by minors. Check state laws for minimum age requirements. •Vehicle capacity: 1 operator and 2 passengers. Do not exceed 530 lb (240 kg), including any cargo.
E u qWARNING Do not touch or remove electrical parts when starting or running the engine.
E Other labels !2 !3 RECOMMENDED OIL YAMALUBE 2-W or an equivalent TC-W3 certified outboard oil. YAMAHA !4 GJ3-U411A-00 !5 FIRE EXTINGUISHER 7 Fire extinguisher is on underside of rear seat. 7 To remove seat, pull rear seat latch up, lift rear of the seat , and pull back.
E A responsible adult must supervise operation of this vehicle by minors. Many states have minimum age and education requirements. Always check states and all applicable local boating laws that apply to you before you operate the water vehicle.
E EJU00613 CRUISING LIMITATIONS EJX24011 8 Do not jump boat wakes or follow another boat or watercraft too closely. You increase your risk of colliding with another boat, which could result in severe injury or death. Do not jump waves, wakes, or any objects. You risk severe impact injuries. Jumping can also cause damage to the water vehicle. 8 Never ride in water that is less than 60 cm ( 2 feet ) deep. You increase your chance of hitting an underwater obstacle. You could be injured.
E EJU00618a OPERATIONAL REQUIREMENTS EJX16010 8 Operating your water vehicle requires skills acquired only through practice over a period of time. Take the time to learn the basic operating techniques well, before attempting more difficult maneuvers. 8 Both operator and passengers must always wear a U.S. Coast Guard approved personal flotation device (vest-type) because of the drowning hazards associated with water sports.
E A helmet may have potential safety hazards, as well. A helmet could catch the water during a fall into the water. This is commonly called “bucketing”. The resulting strain on your neck could cause choking, severe and permanent neck injuries, or death. A helmet could also increase the risk of an accident if it reduces your vision or hearing, or if it distracts you or increases your fatigue.
E 8 To prevent accidental starting of the engine, always remove the lock plate from the engine stop lanyard switch when the engine is not running. q w e 8 This water vehicle is included in the Class A inboard boat classification of the U.S. Coast Guard. A water craft of this type MUST carry a fire extinguisher of a B-1 classification, with a capacity of two pounds or more when navigating in waters under Coast Guard jurisdiction.
E EJU00314a WATER VEHICLE CHARACTERISTICS K1051 8 Jet thrust turns the water vehicle. If you are going faster than trolling speeds (the lowest maneuvering speed), you must use throttle to turn. If you release the throttle completely, you cannot turn-even if you turn the handlebars. Practice turning in an open area without obstructions until you have a good feel for this maneuver.
E EJU00318 WATER SKIING q EJX26010 You can use this water vehicle to pull a water skier. Keep the following in mind when using the water vehicle for skiing. EJX26110 8 Because this water vehicle does not have the size or thrust of a traditional ski boat, pulling a skier can affect steering and handling. w EJX26210 8 Your control while pulling a skier is affected by the skier’s ability, as well as water and weather conditions.
E EJU00319 STEERING AND SAILING RULES AND SOUND SIGNALS RULES OF THE ROAD Your Yamaha water vehicle is legally considered a power boat. Operation of the water vehicle must be in accordance with the rules and regulations governing the waterway on which it is used. Just as there are rules which apply when you are driving on streets and highways, there are waterway rules which apply when you are riding your water vehicle.
E In other words, follow the standard rules except when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become “Give-Way” vessels.
E Overtaking If you are passing another vessel, you are the “Give-Way” vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you. Sailing Vessel Right-of-Way Sailing vessels should normally be given the right-of-way. The exceptions to this are: 1. 2. 3.
E Remember, markings may vary by geographic location. Always consult local boating authorities before riding your water vehicle in unfamiliar waters. This system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information.
E EJU00320 EJU00322a TO GET MORE BOATING SAFETY INFORMATION ENJOY YOUR WATER VEHICLE RESPONSIBLY Be informed about boating safety. Additional publications and information can be obtained from many organizations, including the following. 8 You share the areas you enjoy when riding your Water Vehicle with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy.
E cC EJU00323a FUEL REQUIREMENTS Use only fresh gasoline (petrol) that has been stored in clean containers. GASOLINE(PETROL) w GASOLINE (PETROL) AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE! 8 Do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. 8 Stop engine before refueling. 8 Refuel in a well-ventilated area. Do not stand or sit on the water vehicle while refueling in case of fire. 8 Take care not to spill gasoline (petrol).
EJU00326 Chapter 2 FEATURES AND FUNCTIONS LOCATION OF MAIN COMPONENTS.........................................2-1 OPERATION OF CONTROLS AND OTHER FUNCTIONS.......................2-4 Front seat...............................................2-4 Rear seat................................................2-4 Front hood.............................................2-5 Fuel and oil tank filler caps..................2-6 Fuel cock................................................2-6 Engine stop switch .................
E EJU00327 LOCATION OF MAIN COMPONENTS o !0 !1 !2 !3 i i !4 u r t e y !2 !7 !9 !8 !5 !6 w @0 q 1 Cooling water pilot outlet Check point of cooling water flowing. 2 Bow eye Rope attachement point for transporting, mooring or towing the water vehicle in an emergency. 3 Front storage compartment 4 Front hood 5 Fuel cock Select fuel flow from normal or reserve area of the fuel tank, or shut off fuel flow. 6 Handlebars Control steering direction.
E y t u r e w q TK0125 i o i TK0135 1 Engine stop switch lanyard (Cable) By connecting to the stop switch and operator will stop the engine If the operator falls off the vehicle. 2 Engine stop switch Depress to stop the engine. 3 Lock plate Insert the lock plate in the engine stop lanyard switch to allow the engine to be started. Remove the plate to stop the engine or prevent it from starting.
E q w r e t TK0146 u i o y !1 !0 TK0185 1 Silencer To help prevent water from getting into the engine and reduce the air intake noise. 2 Spark plug/Spark plug cap 3 Electrical box Contains most electrical components, in this water resistant box. 4 High tension cord Deliver electrical current to the spark plug. 5 Muffler box 6 Fuel tank 7 Oil tank 8 Fuel filter Prevents dust contained in fuel from getting into the engine.
E EJU00328 OPERATION OF CONTROLS AND OTHER FUNCTIONS EJU00333 FRONT SEAT q GU2005 There are two seat latch levers at the right and left side of the seat to remove the front seat. Removal Pull the front seat latch levers up, then lift the rear of the seat , and pull back. 1 Front seat latch levers F0M006 Installation Position the seat on the deck so the front projections on the underside of the seat fits into the stays on the deck. Then push the rear of the seat down until the seat locks latch.
E Installation Position the seat on the deck so the front projections on the underside of the seat fits into the stays on the deck. Then push the rear of the seat down until the seat lock latches. GU2009 NOTE: Make sure the seat is firmly secured before riding. GU2010 EJU00343a q FRONT HOOD The front food is secured by the latch 1. Pull up the latch lever and lift the food to open it. NOTE: Make sure the front food is firmly secured with the latch before riding.
E EJU00347 FUEL AND OIL TANK FILLER CAPS w To remove the fuel or oil tank filler cap, turn it counterclockwise. q 1 Fuel tank filler cap 2 Oil tank filler cap F0M013 Be sure to tighten the caps securely before riding. EJU00704 FUEL COCK The fuel cock 1 supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions; q ON RES OFF GU20145 OFF With the knob in this position, fuel does not flow. Always turn the knob to this position when the engine is not running.
E EJU00705 ENGINE STOP SWITCH The engine can be stopped normally by pressing the red button 1. EJU00706a ENGINE STOP LANYARD SWITCH q GU2018 e q The engine can be also stopped if you fall off, or in case of an emergency, when the lock plate 1 attached to the lanyard 2 is pulled out from the engine stop lanyard switch 3. Should the lock plate be removed for any reason, the engine stops by itself.
E EJU00351 THROTTLE LEVER Moving the throttle lever toward the handlebar increases engine speed. When the throttle lever is released, it returns to its closed (idle) position through the action of a return spring. q w GU2021 Before starting the engine, always check the operation of the throttle lever. It should move smoothly through its full range of operation, and should spring back to the idle position when released.
E EJU00354a COOLING WATER PILOT OUTLET F0M023 This watercraft is equipped with a coolingwater pilot outlet(s) at the side of hull. Check that water comes out of the outlet(s) while the engine is running. If you do not see any water at the outlet(s), cooling water may not be circulating in the engine. In that case, stop the engine and check for the cause (refer to overheat warning system).
E EJU00365 OVERHEAT WARNING SYSTEM F0M075 The engine has an overheat warning device. If the engine starts to overheat the engine speed will be limited to about 3,000 r/min. If this happens, check for water discharge at the cooling water pilot outlet. If there is no discharge of water, beach the vehicle and check for clogging at the jet intake and impeller.
E EJU00367 q HANDGRIPS Handgrips provide a handhold to use while boarding the vehicle. 1 Handgrips cC F0M030 Do not use to tow objects, lift vehicle, or attach tie downs. Damage could occur. EJU00371 OIL LEVEL WARNING LAMP If the oil remaining in the tank drops to about 1.2 L (0.31 US gal, 0.26 Imp gal) or the oil filter is clogged, the oil level warning lamp begins to blink. cC 8 If the oil level warning lamp begins to blink, refill with engine oil as soon as possible.
E EJU00909 STORAGE COMPARTMENTS The storage compartment(s) is provided to store the manuals, tools, and other equipment for cruising. Make sure all storage compartments are firmly secured before riding. NOTE: The storage compartment(s) is not designed to be waterproof. If you put the manuals in the compartment(s), store them in a waterproof bag to protect them from water damage. If your owner’s manual becomes damaged, order a replacement from a Yamaha water vehicle dealer.
E 8 Closing Replace the upper storage compartment securely. Close the hood and push the top of the hood down to lock it securely. F0M061 Grove compartment A grove compartment is provided below the handle bars. Slide the latch to open the lid. Close and push the lid down to lock it securely. r t GU2062 4 Latch 5 Grove compartment: Capacity: 1.7 L (0.26 US gal, 0.22 Imp gal) Load limit: 1 kg (2.2 lb) Seat storage compartment A seat storage compartment is provided under the rear seat.
E EJU00410 Chapter 3 OPERATION AND RIDING GASOLINE(PETROL)AND ENGINE OIL FILLING .....................................................3-1 Filling the gasoline (petrol) tank...........................................3-1 Filling the oil tank .................................3-2 PRE-OPERATION CHECKS ......................3-3 Check list ...............................................3-3 Check point ...........................................3-4 OPERATION..............................................
E EJU00411 GASOLINE (PETROL) AND ENGINE OIL FILLING This engine uses Yamaha’s oil injection system, which provides superior lubrication by ensuring the proper oil ratio for all operating conditions. No fuel premixing is necessary (except during break-in / running-in). Simply pour gasoline (petrol) into the fuel tank and oil into the oil tank.
E EJU00417a FILLING THE OIL TANK 1) 2) 3) F0M067* Open the front hood and remove the compartment, and remove the seats, so you can watch the oil level. Open the oil tank filler cap, and very slowly add engine oil to the oil tank. Stop pouring when the oil just reaches the bottom of the filler tube. cC Do not allow the oil tank to empty completely. The oil injection pump must be bled to ensure proper oil flow after the tank empties. Otherwise, engine damage may occur.
E EJU00422 PRE-OPERATION CHECKS CHECK LIST Before operating this water vehicle, perform the following checks: w If any item in the Pre-Operation check is not working properly, have it inspected and repaired before operating the water vehicle. Otherwise an accident could occur. ITEM ENGINE COMPARTMENT BILGE ROUTINE Open the front hood and remove the compartment, and remove the seats, and ventilate the engine compartment. Check, and remove all water and fuel residue before launching.
E EJU00425a CHECK POINT Engine compartment Open the front hood and remove the storage compartment, and also remove the front seat for a few minutes to allow any fuel vapors to escape. F0M068 w Failure to ventilate the engine compartment to release fuel vapors could result in fire or explosion. Do not start the engine if you can smell fuel vapors in the engine compartment. EJU00427 Fuel system Refer to page 4-9 “FUEL SYSTEM INSPECTION” for correct procedure.
E EJU00432a q w GU2069 Water separator 1) Check the water separator to see if there is any water in this separator. This water separator retains any water entering through the fuel tank breather pipe if the Vehicle is capsized. Normally this water separator is empty. (No water) 2) If water remains in this water separator, drain it by removing the drain screw. Do not forget to reinstall the drain screw securely.
E EJU00435a Battery Check the battery condition and the battery electrolyte level. Check that the battery terminals are tightened securely and that there is no erosion. EWJ00055 w The battery must always be fully charged and in good condition. Loss of battery power may leave you stranded. Never operate the water vehicle if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power.
E EJU00447 Throttle Operate the throttle lever several times to make sure there is no hesitation in its travel. It should be smooth over the complete range, and spring back to the idle position on its own when released. GU2072 EJU00448 GU2073 Steering Make sure the handlebars are not loose. Turn them full-right and full-left to make sure operation is smooth and unrestricted throughout the whole range.
E EJU00452a w e q GU2074 Switches First, place the vehicle in the water to provide adequate engine cooling. Start the engine, then pull the engine stop switch lanyard on your left wrist to remove the lock plate from the engine stop lanyard switch. Verify that the engine stops immediately. Be sure the lanyard is in good condition with no frayed or broken parts. A damaged lanyard must be replaced; it should never be repaired or tied together.
E EJU00455 OPERATION w Before operating your water vehicle, become familiar with all controls. Consult your Yamaha dealer about any control or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident. cC There are two hull drain plugs near the jet unit on the stern side. Be sure they are securely tightened before launching the Water Vehicle.
E 1) Launch the vehicle and start the engine. w Never ride in water that is less than 60 cm (2 feet) deep. You increase your chance of hitting an underwater obstacle. You could be injured. Operate at higher speeds only in deep water free of under water obstacles. 2) 3) 4) 5) Run the engine at the lowest possible speed for the first five minutes. Gradually open the throttle to 3/4 or less. Continue operation at 3/4 - throttle or less until the first tankful of fuel has been used up.
E EJU00460a STARTING THE ENGINE w This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets. 1) EWJ00058 Always make sure the vehicle is launched and used in waters that are free from weeds and debris, and in depths of at least 60 cm (2 feet).
E q 3) e Attach the to the lock plate engine stop lanyard switch. Also, attach the lanyard to your left wrist. 1 Engine stop lanyard switch 2 Lanyard 3 Lock plate w GU2079 w Check that the lanyard is not frayed or broken, wrapped around the handlebar, or tangled in controls. If the operator falls off, the vehicle could continue to run and cause an accident. The operator would also be unable to rebound the vehicle, which increases the chance of being hit by another boat and the risk of exposure.
E w On this vehicle, the engine is connected directly to the drive unit. Starting the engine immediately generates some thrust. Only enough throttle should be applied to keep the engine at a fast enough idle to stay running. 6) As soon as the engine starts to run, release the starter button at once. The starter button returns to its home position automatically. cC 8 Never push the starter switch while the engine is running. 8 Do not keep the starter motor running for more than five seconds.
E EJU00462a STOPPING THE ENGINE To stop the engine, release the throttle lever, then push and hold the stop switch with your left hand. When the button is pushed the ignition stops, which stops the engine. EWJ00047 GU2082 NOTE: If leaving the water vehicle, remove the engine stop switch lanyard to reduce the chance of unauthorized use or theft.
E EJU00468 RIDING YOUR WATER VEHICLE GETTING TO KNOW YOUR WATER VEHICLE Riding your water vehicle requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Riding your new water vehicle can be a very enjoyable activity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the water vehicle to achieve the skill necessary to enjoy riding safely.
E Only you know the circumstances in which you operate your water vehicle, so only you can decide if the benefits of eye protection outweigh the potential hazards. You should grip the handlebars firmly and keep both feet on the footrest floor. Do not attempt to ride with passengers until your riding skills are fully developed.
E EJU00484 STARTING EWJ00064 w 8 There may be other water craft, obstructions, or swimmers around you. Check carefully before starting off to avoid an accident. 8 Practice getting on board in shallow water before riding in deep water. EJU00486a 60cm(2 ft) KA021 KA022 Starting in shallow water 1) Do not start your water vehicle in less than 60 cm (2 feet) of water. Put it in an area that is deep enough, then board the vehicle from the side or the rear.
E EJU00490a BOARDING AND STARTING IN DEEP WATER EWJ00068 w 8 Operator and passenger should practice getting on board in shallow water before riding in deep water. Reboarding in deep water requires more skill. 8 The fatigue and exposure that could result after unsuccessful attempts to get back on the vehicle may increase the risk of injuries and drowning. Solo 1) Swim to the rear of the vehicle and place both hands on the footrest floor. Pull yourself up on the floor and kneel down.
E EJU00493a With passengers EWJ00070 w K3011 Strong streams of water from the jet nozzle can be dangerous, and can result in injury when directed at body orifices (rectum and vagina). Do not open the throttle until each passenger is seated with feet on the floor and is holding on to the person in front of him or her. 1) 2) K3012 3) Climb up on board as noted earlier, and sit astride the seat. Attach the lanyard to your left wrist, then install the lock plate to the engine stop lanyard switch.
E EJU00494a LOAD LIMIT K3021 The heavier the total weight of the operator and passenger, the more difficult it will be to balance the water vehicle. It is not advisable to ride the vehicle when the total weight exceeds 240 kg (530 lb) including any cargo. If it is difficult to balance the vehicle at a standstill, proceed as follows: 1) The passenger must steady the water vehicle while the operator is boarding.
E EJU00497a CAPSIZED WATER VEHICLE KA013 KA014 1) Turn off the engine by removing the engine stop switch lock plate. The engine will overheat when capsized because it has no water to pump as coolant. 2) Swim to the rear side of the vehicle. Pull the vehicle over clockwise with the left hand on the ride plate while pushing down on the gunwale with your right hand/foot. Do not turn the vehicle counterclockwise, or water may leak into the carburetor and engine.
E cC If the vehicle has been capsized for 5 minutes or more, air may have entered the oil injection system. Leave the engine off, or operate only at trolling speeds, for 10 minutes after the vehicle has been put right-side up. This will allow any air to bleed off. EJU00499 TURNING F0M083 Throttle produces thrust from the jet pump. Directional control is provided by opening the throttle and turning the handlebars.
E EJU00634a STOPPING 95m (310 feet) GU20851 The water vehicle is not equipped with a separate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the water vehicle stops in approximately 95 m (310 feet) after the throttle is released and the engine stopped. The stopping distance varies depending on gross weight, water surface conditions, and wind direction. The stated stopping distance should be used for a reference.
E cC Small pebbles, sand, seaweed, and other debris can be ingested into the jet intake and impair or damage the impeller. Always stop the engine and get off before beaching the vehicle. EJU00504a DOCKING EWJ00076 1) 2) 3-24 Make sure that there are no boats or other obstacles in the vicinity. Reduce speed approximately 95 m (310 ft.) before the docking spot. Approach slowly, switch off the engine before the vehicle reaches the dock and get off the vehicle.
E EJU00507 ROUGH WATER OPERATION K3001 Operating in rough water or jumping waves can crack the vehicle body or damage internal parts. The force of landing after jumping can cause a strong impact on both the water vehicle and the operator. It is possible for the operator to hit his chest or jaw on the vehicle body or handlebars and be injured. Do not ride with your chin right above the handlebars or with your feet outside the vehicle. Avoid riding in rough water or bad weather conditions.
E EJU00508a POST-OPERATION CHECKS 1) 2) 3) 4) GU2070 ECJ00073 After removing the vehicle from the water, put the vehicle in the horizontal position. Flush cooling system to prevent the cooling system from clogging up with salt, sand, or dirt. “Refer to pages 4-1 for the cooling system flushing procedure”. Lubricate the internal components by performing “LUBRICATION” at page 4-3, if storing the water vehicle for more than a week.
E 6) Raise the bow about 30 cm (12 in.) and remove two hull drain plugs. Allow any water in the bilge to drain out. Rinse the engine compartment with a small amount of fresh water. Be careful not to get water on the carburetor or electrical components. After the water has drained, wipe the bilge with dry rags. Reinstall two drain plugs. NOTE: This vehicle is equipped with an automatic bilge-draining device that removes water from the engine compartment while you are underway.
E EJU00513 TRANSPORTATION w ON RES OFF GU2015 Always place the fuel cock in the “OFF” position when transporting the water vehicle. Otherwise, fuel could leak out into the engine or engine compartment, which would create a fire hazard. When transporting the water vehicle on a trailer, lock the bow with a pin to the trailer and secure the stern with ropes or tie downs through the rope hole(s) on the rear footrest floor.
E – MEMO –
E EJU00515 Chapter 4 MAINTENANCE AND CARE STORAGE..................................................4-1 Cooling system flushing......................4-1 Lubrication ............................................4-3 Fuel system ...........................................4-4 Battery ...................................................4-5 Cleaning.................................................4-5 ADJUSTMENT AND MAINTENANCE....4-6 Owner’s manual and tool kit ...............4-7 Periodic inspection chart ........
E EJU00516 STORAGE w ON RES OFF GU2015 Always place the fuel cock in the “OFF” position when storing the water vehicle. Otherwise, fuel could leak out into the engine or engine compartment, which would create a fire hazard. Water vehicle storage for prolonged periods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advisable to have the water vehicle serviced by an authorized Yamaha Water Vehicle dealer prior to storage.
E 3) 4) 5) 6) 7) 8) 4-2 Connect both the garden hose adapter and a water tap using a hose. Start the engine. Then, immediately turn on water supply until the water flows out continually from the cooling water pilot outlet. Run the engine at an idle speed for 10 to 15 minutes watching engine condition. If the engine stopped while flushing, turn off water supply immediately. Repeat above steps. Turn off the water supply.
E EJU00526a LUBRICATION w To reduce the risk of fire or explosion: Never pour or spray gasoline, or any other substance except engine fogging oil through the hole(s) in the carburetor silencer cover. cC 8 Be sure to replace the cap(s) securely after fogging the engine. Otherwise water could enter the engine and cause damage. 8 Do not attempt to run the engine at full throttle or for more than 15 seconds while the vehicle is out of the water. The engine may overheat and/or seize.
E 4) Remove the spark plugs and pour approximately one tablespoon of oil into each cylinder. 5) Grease the spark plug threads and reinstall the spark plugs. 6) Lubricate all cables such as the throttle, choke, and steering cables. NOTE: Use a Yamaha Power Cable Luber and Yamaha Lube-Zall to pressure lubricate the cables and purge out any moisture between the inner and outer cables. 7) Grease the areas of the water vehicle specified in “Grease Points” in the ADJUSTMENT AND MAINTENANCE section.
E EJU00530a BATTERY 1) 2) When the machine is not to be used for a month or more, remove the battery and store it in a cool, dark place. Clean the battery’s casing and terminals using a mixture of baking soda and water (one tablespoon. of baking soda to one cup of water). Apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors.
E EJU00910 ADJUSTMENT AND MAINTENANCE Periodic inspection, adjustment and lubrication will keep your water vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner. The most important points of vehicle inspection, adjustment and lubrication are explained on the following pages. See your Yamaha dealer for genuine Yamaha replacement parts and optional accessories designed for your watercraft.
E NOTE: A service manual is available for purchase through a Yamaha water vehicle dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform maintenance not covered by this owner’s/operator’s manual. OWNER’S MANUAL AND TOOL KIT q GU2091 w It is advisable always to carry the Owner’s Manual and Tool Kit with you whenever you use the water vehicle. For the convenience of the user, a storage space is provided on the vehicle.
E EJU00536 PERIODIC INSPECTION CHART Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. The mark (●) indicates the checkups which you may do yourself. The mark (1) indicates work to be done by your Yamaha dealer.
E EJU00537a FUEL SYSTEM INSPECTION w Gasoline (Petrol) and its vapors are highly flammable and explosive. A fire or explosion can cause severe injury or death. Shut off the engine. Do not smoke. Avoid spilling gasoline. Do not drain the fuel while the engine is hot. Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult your nearest Yamaha Water Vehicle dealer.
E EJU00538a FUEL FILTER The fuel filter is a one-piece, disposable type. The filter should be replaced once a year or after every 200 hours of operation, or if water is found in the filter, take the water vehicle to your Yamaha dealer if fuel filter replacement is required. q GU20935 1 Fuel filter w Do not try to change the fuel filter yourself. An incorrectly installed filter can leak gasoline (petrol), which could lead to fire or explosion.
E EJU00544 OIL INJECTION SYSTEM INSPECTION Check the oil injection system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult your nearest Yamaha dealer. Checking points 8 Check the oil tank for damage or cracks. 8 Check for water or dirt in the oil tank. 8 Check the oil hose and joint. 8 Check the oil filter. Oil tank Check for oil tank damage or cracks. Check the oil hose and joint.
E EJU00546 STEERING CABLE INSPECTION 1) Check the smooth operation of the handlebars and steering (jet) nozzle. 2) A B GJ3065 Turn the handlebars from lock to lock and check that the clearances between the steering (jet) nozzle and the hull are even on both right and left sides. A=B If steering is stiff or misadjusted, ask your Yamaha dealer to service it.
E EJU00552a SPARK-PLUG CLEANING AND ADJUSTMENT The spark-plug is an important engine component and is easy to inspect. The condition of the spark-plug can indicate something about the condition of the engine. For example, if the centre electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself. Instead, take the water vehicle to a Yamaha Water Vehicle dealer.
E NOTE: Before installing the spark plug cap, be sure to wipe off any water on the spark plug or inside the cap. Push the spark plug cap down until it clicks. NOTE: If a torque-wrench is not available when you are fitting a spark-plug, a good estimate of the correct torque (with a new gasket) is 1/4 to 1/2 a turn past fingertight. Have the spark-plug adjusted to the correct torque as soon as possible with a torque wrench. w When removing or installing a spark plug, be careful not to damage the insulator.
E EJU00555 Steering cable ball joints and inner wire 1) Grease the steering cable ball joints both on the handlebar side and on the steering nozzle side. GU2106 2) Extend the steering cable inner wire, and apply a thin coat of grease to it both on the handlebar side and on the steering nozzle side. GJ3071 EJU00560 q Steering handle pivot shaft Grease the handle pivot shaft and bushing. If the steering shaft becomes loose, tighten the band until a satisfactory feel is obtained.
E EJU00566 Bearing housing Grease the bearing housing through the grease nipple 1. This service should be done first after 10 hours or 1 month by your YAMAHA dealer. q GU21105 Fill the bearing housing with water resistant grease through the grease nipple. Grease capacity: 33.0~35.0 cm3 (1.11~1.18 oz) After first service: Every 100 hours or 6 months (you may do this yourself) Grease capacity: 6.0~8.0 cm3 (0.20~0.27 oz) EJU00570a CHOKE CABLE ADJUSTMENT Pull the choke knob out until it stops.
E EJU00572 BATTERY Check the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low. cC Be careful not to place the battery on its side. When adding the battery fluid or recharging, be sure to bring it out of the battery compartment. When checking the battery, make sure the breather pipe is connected to the battery and not pinched shut by any part of the battery compartment. w Battery electrolyte is poisonous and dangerous, causing severe burns, etc.
E 1) 1 2 The level should be between the upper and lower level marks. If refilling is necessary, use only distilled water. 1 Upper level 2 Lower level cC KA004 Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water. Recharging w 8 When charging the battery keep it well away from sparks and open flames, as it gives off explosive gases. 8 When using a battery charger, connect the battery to the charger before you turn the charger on.
E EJU00573 CARBURETOR ADJUSTMENT The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha Water Vehicle dealer who has the professional knowledge and experience to do so. However, the following point may be serviced by the owner as part of his usual maintenance routine. cC The carburetor was set at the Yamaha factory after many tests.
E EJU00578 r FUSE REPLACEMENT The fuse is in the electrical box. To replace the fuse, remove the cap ,pull out the red lead, and bring the fuse box out of the electrical box. Open the fuse box and replace the fuse. q w e GU21195 1 2 3 4 Electrical box Cap Fuse (10A) Fuse box w Do not use fuses of higher amperage that those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire.
E EJU00588 SPECIFICATIONS Model Unit XL700 Item VEHICLE CAPACITY Maximum people on board Maximum load capacity Number of people kg (lb) 3 240 (530) DIMENSIONS Length Width Height Dry weight mm (in) mm (in) mm (in) kg (lb) 3,150 (124.0) 1,250 (49.2) 1,100 (43.3) 245 (540) PERFORMANCE Maximum output kW (PS) @ r/min Maximum fuel consumption L/h (US gal/h,Imp gal/h) Cruising range at full throttle hr. Trolling speed r/min 58.8 (80)@6,250 34.0 (9.0, 7.5) 1.
E EJU00594 Chapter 5 TROUBLESHOOTING AND EMERGENCY PROCEDURE TROUBLESHOOTING ..............................5-1 Troubleshooting chart .........................5-1 EMERGENCY PROCEDURES ..................5-3 Cleaning the jet intake and impeller ..........................................5-3 Connecting jumper cables...................5-4 Towing the water vehicle ....................5-6 Submerged water vehicle ...................
E EJU00595 TROUBLESHOOTING If any trouble happens with your water vehicle, use this section to check for the possible cause. If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s manual, ask your Yamaha Water Vehicle dealer or qualified mechanic for the proper service. The troubleshooting chart contains “TROUBLE”, “POSSIBLE CAUSE”, “REMEDY”, “REFER PAGE”.
E TROUBLE The engine runs irregularly or stalls POSSIBLE CAUSE REMEDY Refer Page 8 Refill as soon as possible *1 3-1 Stale or contaminated 8 Have a service at Yamaha dealer 4-10 8 Choke Knob is left pulled 8 Push it in fully 2-7 8 Fuel Filter Clogged or water collected 8 Have service at Yamaha dealer 4-10 8 Fuel tank Water or dust collected 8 Have service at Yamaha dealer 4-10 Fouled or defective 8 Replace 4-13 Incorrect heat range 8 Replace 4-13 Gap incorrect 8 Adjust 4-13 Loo
E EJU00597 EMERGENCY PROCEDURES EJU00598a CLEANING THE JET INTAKE AND IMPELLER If weeds or debris get caught in the intake or impeller, cavitation can occur, and though the engine speed rises, forward thrust will decrease. If this condition is allowed to continue, the engine will overheat and may seize. If there is any sign that the jet intake or impeller is clogged with weeds or debris, beach the vehicle and check the intake and impeller. Always stop the engine before beaching the vehicle.
E 2) Remove any weeds or debris from around the drive shaft, impeller, pump housing, and steering nozzle. If it is difficult to remove them, consult your Yamaha Water Vehicle dealer. cC Always avoid running your vehicle in areas where weed growth is thick. If traveling in weeded areas is unavoidable, run the engine alternately at partial-throttle and full-throttle. Weeds tend to accumulate more at a steady speed and at trolling speed.
E EJU00600a To connect the jumper cables 1) Connect the positive (+) terminals of both batteries with the positive (red) jumper cable. 2) Connect one end of the negative (black) jumper cable to the negative (–) terminal of the booster battery. 3) Connect the other end of the negative (black) cable to an unpainted bolt on the cylinder head.
E EJU00603 TOWING THE WATER VEHICLE If the vehicle becomes inoperative in the water, it can be towed to shore. The bow must be kept up out of the water during towing to prevent water from entering the engine compartment. If the vehicle must be towed in an emergency using a tow rope, the operator should ride the vehicle, holding onto the handlebars. cC 8 Tow the water vehicle slowly; water may enter the air intake and flood the engine compartment if the vehicle is towed too fast.
E EJU00829a SUBMERGED WATER VEHICLE If the water vehicle is submerged or flooded with water, follow the procedure below and consult your Yamaha water vehicle dealer as soon as possible. Failure to do so may result in serious engine damage ! 1) Beach the vehicle and remove the drain plug(s) to drain the water from the engine compartment. 2) Set the fuel cock to “OFF”. 3) Remove the spark plugs and dry them with a cloth.
E EJU00608 Chapter 6 INDEX INDEX........................................................
E EJU00609 INDEX A Adjustment and maintenance ................4-6 B Battery ......................................3-6, 4-5, 4-17 Beaching .................................................3-23 Bearing housing.....................................4-16 Bilge...........................................................3-5 Bleeding the oil injection pump ...........4-20 Boarding and starting in deep water ...3-18 Break-in (running-in) procedure.............3-9 C Capsized water vehicle..........................
E Load limit ................................................3-20 Location of main components................2-1 Lubrication................................................4-3 M Manufactured date label .........................1-2 Meeting ...................................................1-15 N Narrow channels and bends.................1-16 O Oil filter cleaning....................................4-11 Oil injection system inspection ............4-11 Oil level warning lamp ..........................
E U United states coast guard .....................1-18 W Warning labels .........................................1-4 Water separator .......................................3-5 Water skiing............................................1-13 Water vehicle characteristics................1-12 With a passengers .................................
E EJU00636a LIMITED WARRANTY YAMAHA MOTOR CORPORATION, U.S.A. WATER VEHICLE LIMITED WARRANTY Yamaha Motor Corporation is proud of its heritage and reputation for producing products with high standards of quality and workmanship. Product excellence provides the cornerstone for our commitment to customer satisfaction. The Yamaha Water Vehicle Limited Warranty is your assurance of this commitment.
E WARRANTY QUESTIONS AND ANSWERS Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages. Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These terms are general and overlap each other in areas.
E YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). 8 Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind. 8 Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, or 36 months beyond your warranty period. 8 Y.E.S.
YAMAHA MOTOR CORPORATION, USA Printed in U.S.A. Jun. 1999—?.
