Read this manual carefully before operating this vehicle.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM INTRODUCTION EAU10113 Welcome to the Yamaha world of motorcycling! As the owner of the XC125E, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XC125E.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM IMPORTANT MANUAL INFORMATION EAU37230 XC125E OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, July 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in China.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Further safe-riding points ................1-5 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 4-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 OPERATION AND IMPORTANT RIDING POINTS.................................
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM TABLE OF CONTENTS Troubleshooting chart ...................6-29 SCOOTER CARE AND STORAGE ...7-1 Matte color caution .........................7-1 Care ................................................7-1 Storage ...........................................7-3 SPECIFICATIONS .............................8-1 CONSUMER INFORMATION.............9-1 Identification numbers ....................
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM SAFETY INFORMATION EAU10264 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM SAFETY INFORMATION ● ● cessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM SAFETY INFORMATION ● 1 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed.
U4P7E2E0.book Page 4 Thursday, August 20, 2009 9:44 AM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U4P7E2E0.book Page 5 Thursday, August 20, 2009 9:44 AM SAFETY INFORMATION EAU45371 Further safe-riding points ● 1 ● Make sure to signal clearly when making turns. Left turn ● ● ● Right turn ● ● Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. Be careful when passing parked cars.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM DESCRIPTION EAU10410 Left view 1 2 3 4 5 2 9 1. 2. 3. 4. 5. 6. 7. 8. 8 Battery (page 6-23) Fuse (page 6-25) V-belt case air filter element (page 6-12) Air filter element (page 6-12) Final transmission oil filler cap (page 6-11) Final transmission oil drain bolt (page 6-11) Engine oil drain bolt (page 6-9) Centerstand (page 6-21) 7 6 9.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM DESCRIPTION EAU10420 Right view 1 2 3 4 5 6 7 2 9 1. 2. 3. 4. 5. 6. 7. 8. 8 Carrier (page 3-11) Grab bar (page 5-2) Fuel tank cap (page 3-6) Rear storage compartment (page 3-10) Helmet holder (page 3-9) Front storage compartment (page 3-10) Luggage hook (page 3-11) Spark plug (page 6-8) 9.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 2 9 1. 2. 3. 4. 5. 6. 7. 8. Rear brake lever (page 3-6) Left handlebar switches (page 3-5) Speedometer unit (page 3-3) Fuel gauge (page 3-4) Right handlebar switch (page 3-5) Throttle grip (page 6-14) Front brake lever (page 3-5) Main switch/steering lock and keyhole cover (pages 3-1 and 3-2) 8 9.
chapter3 Page 1 Thursday, September 17, 2009 1:19 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45440 TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF” or the sidestand is moved down. Main switch/steering lock ON OFF 3 OPEN EAU10661 PUSH OFF All electrical systems are off. The key can be removed.
chapter3 Page 2 Thursday, September 17, 2009 1:19 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering and the centerstand 1 EAUT2121 Keyhole cover 2 EAU45380 Indicator, indicator lights and warning light 1 2 3 4 ON F OF OP EN PU SH LOC K OP 3 EN OIL CHANGE 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. To close the keyhole cover Insert the key bow into the keyhole cover receptacle as shown, and then turn the key to “SHUT” to close the cover.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU45401 Oil change indicator This indicator changes from green to red every 2000 km (1200 mi) to indicate that the engine oil should be changed. After changing the engine oil, push the oil change indicator reset switch in with the main switch key. 3 1 2 1. Oil change indicator 2.
U4P7E2E0.book Page 4 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12092 Self-diagnosis device EAU45630 Fuel gauge This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. 1 To prevent engine damage, be sure to consult a Yamaha dealer as soon as possible if this occurs.
U4P7E2E0.book Page 5 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Handlebar switches Left EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. 1 3 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” Right Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U4P7E2E0.book Page 6 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12950 Rear brake lever EAU45391 Fuel tank cap EWA11091 WARNING 2 1 1 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 3 1. Rear brake lever The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handlebar grip. 1. Fuel tank cap lid 2. Fuel tank cap To remove the fuel tank cap 1. Open the seat.
U4P7E2E0.book Page 7 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 1 Fuel 2 Make sure there is sufficient gasoline in the tank. EWA10881 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. WARNING 3 Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U4P7E2E0.book Page 8 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 ECA10701 Catalytic converters NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING The exhaust system is hot after operation.
U4P7E2E0.book Page 9 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left unattended. 3 EAU37481 Helmet holders 1 TIP Make sure that the seat is properly secured before riding. 1. Helmet holder The helmet holders are located under the seat. To secure a helmet to a helmet holder 1. Open the seat. (See page 3-8.) 2.
U4P7E2E0.book Page 10 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAUT1712 Storage compartments ● Rear storage compartment 1 Front storage compartment ● 1 Since the storage compartment may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep anything valuable or breakable in the storage compartment. EWAT1051 WARNING 1. Rear storage compartment ● The rear storage compartment is located under the seat.
U4P7E2E0.book Page 11 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15112 Carrier EAUT1072 Luggage hook EWA10171 EWAT1031 WARNING ● ● 3 EAU15303 Sidestand WARNING Do not exceed the load limit of 5 kg (11 lb) for the carrier. Do not exceed the maximum load of 167 kg (368 lb) for the vehicle. ● ● Do not exceed the load limit of 1.0 kg (2.2 lb) for the luggage hook. Do not exceed the maximum load of 167 kg (368 lb) for the vehicle. 1 1 1.
U4P7E2E0.book Page 12 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off.
U4P7E2E0.book Page 13 Thursday, August 20, 2009 9:44 AM INSTRUMENT AND CONTROL FUNCTIONS Turn the key on. WARNING • The vehicle must be placed on the center- 3 Put the sidestand up. stand during this inspection. • If a malfunction is noted, have a Yamaha dealer check the system before riding. Push the start switch while applying either of the brake levers. The engine will start. Put the sidestand down. If the engine stalls: The sidestand switch is OK.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-14, 6-20 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU45422 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM OPERATION AND IMPORTANT RIDING POINTS EAU45091 1 2 3 Starting off EAU16780 Acceleration and deceleration 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. (b) 1 (a) 1. Rear brake lever 2. Start switch 3. Front brake lever ZAUM0199 The speed can be adjusted by opening and closing the throttle.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM OPERATION AND IMPORTANT RIDING POINTS EAU16793 EAU16820 Braking Tips for reducing fuel consumption EWA10300 WARNING ● ● ● ● Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Avoid high engine speeds during acceleration. ● Avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U4P7E2E0.book Page 4 Thursday, August 20, 2009 9:44 AM OPERATION AND IMPORTANT RIDING POINTS EAU16830 Engine break-in 5 There is never a more important period in the life of your engine than the period between 0 and 1000 km (600 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1000 km (600 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17241 EWA15121 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46871 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17717 General maintenance and lubrication chart ODOMETER READING NO. ITEM 1 * Air filter element 2 V-belt case air filter element 3 * Front brake CHECK OR MAINTENANCE JOB 1000 km (600 mi) 6000 km (3500 mi) • Clean. √ • Check operation and adjust brake lever free play. √ √ √ √ √ √ √ √ √ √ √ √ Whenever worn to the limit √ √ √ √ Whenever worn to the limit √ • Check for cracks or damage.
U4P7E2E0.book Page 4 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 10 * Chassis fasteners CHECK OR MAINTENANCE JOB 1000 km (600 mi) ANNUAL CHECK 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) • Make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √ 11 Front brake lever pivot shaft • Lubricate with silicone grease.
U4P7E2E0.book Page 5 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM Throttle grip hous23 * ing and cable 24 * Lights, signals and switches CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. • Check operation. • Adjust headlight beam.
U4P7E2E0.book Page 6 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 Removing and installing cowlings and panels 1 The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1 1 1. Screw 1 2 6 3 4 1. Screw To install the cowling Place the cowling in the original position, and then install the screws. EAU45470 1 Cowling B 1. 2.
U4P7E2E0.book Page 7 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 1 1. Headlight coupler 2. Auxiliary light lead coupler 1. Screw To install the cowling 1. Connect the headlight coupler, and the auxiliary light lead coupler. 2. Place the cowling in the original position, and then install the screws. EAU19281 1. Floorboard mat To install the panel Place the panel in the original position, and then install the screw. 2.
U4P7E2E0.book Page 8 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45590 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine. 6 To remove the spark plug 1.
U4P7E2E0.book Page 9 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45482 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 1. Spark plug gap 4. Install the spark plug cap. 5. Install the panel. Spark plug gap: 0.7–0.8 mm (0.028–0.031 in) 2.
U4P7E2E0.book Page 10 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP The engine oil should be between the tip of the dipstick and maximum level mark. 2 3 4 6 1. 2. 3. 4. 1 Engine oil filler cap Engine oil dipstick Maximum level mark Tip of the engine oil dipstick 4. If the engine oil is not between the tip of the dipstick and the maximum level mark, add sufficient oil of the recommended type to raise it to the correct level. 5.
U4P7E2E0.book Page 11 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT 8. Turn the engine off, and then check the oil level and correct it if necessary. 9. Reset the oil change indicator. (See page 3-2 for reset procedures.) TIP If the engine oil is changed before the oil change indicator color changes from green to red (i.e.
U4P7E2E0.book Page 12 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45492 Tightening torque: Final transmission oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 7. Refill with the specified amount of the recommended final transmission oil. WARNING! Make sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel. [EWA11311] 6 Recommended final transmission oil: See page 8-1. Oil quantity: 0.13 L (0.14 US qt, 0.11 Imp.qt) 8.
U4P7E2E0.book Page 13 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10481] 5. Install the air filter case cover by installing the screws. Cleaning the V-belt case air filter element 1. Place the scooter on the centerstand. 2. Remove the screws, and then pull the V-belt case air filter element cover outward and away from Vbelt case.
U4P7E2E0.book Page 14 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 6. Insert the element into the V-belt case. 7. Install the air filter element holder by installing the screw. 8. Install the air filter element cover by installing the screws. Checking the throttle cable free play 1 ZAUM0051 1. Throttle cable free play The throttle cable free play should measure 3.0–5.0 mm (0.12–0.
U4P7E2E0.book Page 15 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU33601 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U4P7E2E0.book Page 16 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection 1. Tire sidewall 2. Tire tread depth 6 The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. Tire information This model is equipped with tubeless tires.
U4P7E2E0.book Page 17 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U4P7E2E0.book Page 18 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front brake pads and rear brake shoes indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake shoes EAU22380 (a) (b) 1 EAU22540 EAU22430 Front brake pads 1.
U4P7E2E0.book Page 19 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37001 Checking the front brake fluid level ● ● 1 When checking the fluid level, make sure that the top of the master cylinder is level by turning the handlebars. Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. ● ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately.
U4P7E2E0.book Page 20 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U4P7E2E0.book Page 21 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43641 Lubricating the front and rear brake levers Front brake lever EAU23213 Recommended lubricants: Front brake lever: Silicone grease Rear brake lever: Lithium-soap-based grease Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
U4P7E2E0.book Page 22 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 Recommended lubricant: Lithium-soap-based grease Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage. ECA10590 6 To check the operation 1.
U4P7E2E0.book Page 23 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over. [EWA10751] 2.
U4P7E2E0.book Page 24 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10760 WARNING ● 6 ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician.
U4P7E2E0.book Page 25 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAUT2023 Replacing the fuse 1 2 After removing and installing the main fuse, be sure to turn the main switch from “ON” to “OFF” three times in 3 seconds intervals to initialize the idle speed control system. [ECAT1062] Specified fuse: 15.0 A 1. Fuse 2. Spare fuse The fuse holder is located beside the battery. Remove panel B to access the fuse. (See page 6-6.) If the fuse is blown, replace it as follows. 1.
U4P7E2E0.book Page 26 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove cowling B. (See page 6-6.) 3. Remove the headlight bulb cover. 1 5. Place a new headlight bulb into position, and then install the bulb holder by turning the holder clockwise. 6. Install the headlight bulb cover. 7. Install the cowling. 8. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb cover 6 4.
U4P7E2E0.book Page 27 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 6. Install the socket (together with the bulb) by turning it clockwise. 7. Install the cowling.
U4P7E2E0.book Page 28 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the auxiliary light socket (together with the bulb) by pushing it in. 7. Install the cowling. 6 EAU25861 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U4P7E2E0.book Page 29 Thursday, August 20, 2009 9:44 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1981 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM SCOOTER CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM SCOOTER CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM SCOOTER CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the scooter dry completely before storing or covering it.
U4P7E2E0.book Page 4 Thursday, August 20, 2009 9:44 AM SCOOTER CARE AND STORAGE 3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c. Install the spark plug cap onto the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM SPECIFICATIONS Dimensions: Overall length: 1860 mm (73.2 in) Overall width: 670 mm (26.4 in) Overall height: 1045 mm (41.1 in) Seat height: 730 mm (28.7 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 95 mm (3.74 in) Minimum turning radius: 1900 mm (74.8 in) Engine oil: -20 -10 Engine: 8 Engine type: Air cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement: 125 cm³ Bore × stroke: 51.5 × 60.0 mm (2.03 × 2.
U4P7E2E0.book Page 2 Thursday, August 20, 2009 9:44 AM SPECIFICATIONS Caster angle: 27.00 ° Trail: 75.0 mm (2.95 in) Front tire: Type: Tubeless Size: 100/90-10 56J Manufacturer/model: CHENG SHIN/C-922 Rear tire: Type: Tubeless Size: 100/90-10 56J Manufacturer/model: CHENG SHIN/C-940 Loading: Maximum load: 167 kg (368 lb) (Total weight of rider, passenger, cargo and accessories) Tire air pressure (measured on cold tires): Loading condition: 0–83 kg (0–183 lb) Front: 175 kPa (1.
U4P7E2E0.book Page 3 Thursday, August 20, 2009 9:44 AM SPECIFICATIONS Turn signal indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W × 1 Fuses: Main fuse: 15.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM CONSUMER INFORMATION EAU48610 Identification numbers EAU26410 Vehicle identification number Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1 EAU26500 Model label 1 1. Vehicle identification number 1.
U4P7E2E0.book Page 1 Thursday, August 20, 2009 9:44 AM INDEX A Acceleration and deceleration................. 5-2 Air filter and V-belt case air filter elements ............................................. 6-12 Anti-theft alarm (optional)........................ 3-4 Auxiliary light bulb, replacing ................ 6-27 Fuel......................................................... 3-7 Fuel consumption, tips for reducing........ 5-3 Fuel gauge..............................................
U4P7E2E0.
YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2009.08-0.
