OWNER’S MANUAL XV19CSX(C) XV19CX(C) LIT-11626-21-26 29S-28199-10
U29S10E0.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XV19CSX(C)/XV19CX(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM IMPORTANT MANUAL INFORMATION EWA10010 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV19CSX(C)/XV19CX(C) OWNER’S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 PRE-OPERATION CHECKS ............. 4-1 Pre-operation check list ................. 4-2 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 OPERATION AND IMPORTANT RIDING POINTS .........................
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM TABLE OF CONTENTS Supporting the motorcycle ............6-31 Troubleshooting ............................6-32 Troubleshooting chart ...................6-33 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................7-1 Care ................................................7-1 Storage ...........................................7-3 SPECIFICATIONS .............................8-1 CONSUMER INFORMATION..
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 274 kg (604 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U29S10E0.book Page 4 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U29S10E0.book Page 5 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U29S10E0.book Page 6 Friday, May 18, 2007 1:53 PM SAFETY INFORMATION 1 3 California only WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protectibe clothing. 1 PREMIUM UNLEADED GASOLINE ONLY 91 Min.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil drain bolt B (crankcase) (page 6-9) 10.Engine oil drain bolt A (crankcase) (page 6-9) 11.Engine oil filter cartridge (page 6-9) 12.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Brake pedal (page 3-8) 10.Rear brake light switch (page 6-17) 11.Engine oil drain bolt (oil tank) (page 6-9) 12.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10450 Main switch EAU10660 OFF All electrical systems are off. The key can be removed. EAU11003 Indicator and warning lights 3 1. 2. 3. 4. 5. 6. The main switch controls the ignition and lighting systems. The various main switch positions are described below.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. will flash eight times, and then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU44591 Multi-function meter unit EAU11530 EAU11361 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.2 L (0.85 US gal) (0.70 Imp.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● 3 ● ● two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” and reset switches, except for setting the brightness control mode.
U29S10E0.book Page 4 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS ● The fuel gauge does not indicate the correct fuel level for the first 5 km/h (3 mi/h) after refueling. Odometer, tripmeters, fuel reserve tripmeter and clock from that point.
U29S10E0.book Page 5 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS ECA11590 CAUTION: If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. 3 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds. EAU12347 Handlebar switches Left Brightness control mode 1. Multi-function meter unit panel 2. Brightness level 1.
U29S10E0.book Page 6 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U29S10E0.book Page 7 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU41700 The engine trouble warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. EAU12820 EAU12870 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U29S10E0.book Page 8 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12890 Brake lever EAU12941 Brake pedal EAU13120 Fuel tank cap 3 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U29S10E0.book Page 9 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. 3 EAU13211 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. NOTE: The fuel tank cap cannot be installed unless the key is in the lock.
U29S10E0.book Page 10 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%.
U29S10E0.book Page 11 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU34042 Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 3 1. Projection 2. Seat holder 1. Unlock. 1. Insert the key into the steering lock. 2. Turn the key 1/2 turn counterclockwise. 3. Remove the key. 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U29S10E0.book Page 12 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU44440 Helmet holder 3 1. Helmet holding cable 2. Helmet 1. Helmet holding cable 2. Helmet holder The helmet holder is located under the rider seat. A helmet holding cable is provided under the rider seat to secure a helmet to the helmet holder.
U29S10E0.book Page 13 Thursday, May 24, 2007 11:02 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38401 Adjusting the shock absorber assembly load and thereby soften the suspension, turn the adjusting nut in direction (b). With each complete turn of the adjusting nut, distance A is changed by 2.0 mm (0.08 in). This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10100 CAUTION: 3 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
U29S10E0.book Page 14 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: ● Always have a Yamaha dealer service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber.
U29S10E0.book Page 15 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U29S10E0.book Page 16 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U29S10E0.book Page 17 Friday, May 18, 2007 1:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44582 Auxiliary DC connector 3 ECA15310 2 To access the auxiliary DC connector 1. Remove the rider seat. (See page 3-11.) 2. Unhook the battery band, and then remove the battery cover. 2 CAUTION: The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the battery may discharge. 1 EWA12531 1.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-9 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-9 Transfer case oil • Check vehicle for oil leakage. 6-12 Front brake • • • • • • • Check operation.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-21 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 6-22 Sidestand • Make sure that operation is smooth.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16241 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM OPERATION AND IMPORTANT RIDING POINTS ECA11130 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U29S10E0.book Page 4 Friday, May 18, 2007 1:53 PM OPERATION AND IMPORTANT RIDING POINTS ECA10891 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil and transfer case oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U29S10E0.book Page 4 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 1 * Air filter element • Check condition and damage. • Replace if necessary. 2 * Clutch • Check operation and fluid leakage. • Correct if necessary.
U29S10E0.book Page 5 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U29S10E0.book Page 6 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 19 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 20 * Shock absorber assembly • Check operation and for oil leakage.
U29S10E0.book Page 7 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 28 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U29S10E0.book Page 8 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U29S10E0.book Page 9 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU38363 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 6 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U29S10E0.book Page 10 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U29S10E0.book Page 11 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench NOTE: Make sure that the O-ring is properly seated. 6 1. Oil filter cartridge 2. Oil filter wrench NOTE: An oil filter wrench is available at a Yamaha dealer. 9.
U29S10E0.book Page 12 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR 11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U29S10E0.book Page 13 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU36762 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element. EAU21382 Checking the throttle cable free play 1. Throttle cable free play 6 The throttle cable free play should measure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip.
U29S10E0.book Page 14 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● ● The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
U29S10E0.book Page 15 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. ● Tire information ● Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) EWA10580 WARNING ● 6 ● It is dangerous to ride with a worn-out tire.
U29S10E0.book Page 16 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● ● Use only the specified replacement tires. Other tires may run the danger of bursting at super high speeds. Brand-new tires can have a relatively poor grip on certain road surfaces until they have been “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire.
U29S10E0.book Page 17 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. 6 EAU22072 Clutch lever Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride.
U29S10E0.book Page 18 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22500 EAU38630 Checking the brake and clutch fluid levels Front brake Rear brake pads EAU22430 Front brake pads 1.
U29S10E0.book Page 19 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR Clutch 1. Minimum level mark 6 Insufficient brake or clutch fluid may allow air to enter the brake or clutch systems, possibly causing them to become ineffective. NOTE: The rear brake fluid reservoir is located under the rider seat. (See page 3-11.) Before riding, check that the brake and clutch fluids are above the minimum level marks and replenish if necessary.
U29S10E0.book Page 20 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22750 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and calipers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking.
U29S10E0.book Page 21 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23091 EAU23111 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U29S10E0.book Page 22 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU43600 Recommended lubricants: Brake pedal: Silicone grease Shift pedal: Lithium-soap-based grease (allpurpose grease) Checking and lubricating the brake and clutch levers Recommended lubricant: Silicone grease Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U29S10E0.book Page 23 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAU23250 Lubricating the rear suspension EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
U29S10E0.book Page 24 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U29S10E0.book Page 25 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 EAU44572 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. This model is equipped with a sealedtype (MF) battery, which does not require any maintenance.
U29S10E0.book Page 26 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 1. Positive battery lead (red) 2. Negative battery lead (black) 3. Battery ● EWA10760 • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and provide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN.
U29S10E0.book Page 27 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. EAU42582 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-11.) If a fuse is blown, replace it as follows. 1. Unhook the battery band, and then remove the battery cover. 2 6 1 1. Battery band 2.
U29S10E0.book Page 28 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. 2. 3. 4. 5. 6. 7. 8. Fuse box Auxiliary DC connector fuse Signaling system fuse Ignition fuse Backup fuse (for odometer and clock) Headlight fuse Taillight fuse Spare fuse 6. Install the battery cover, and then hook the battery band onto the holder. Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 10.0 A Taillight fuse: 7.5 A Ignition fuse: 25.0 A Fuel injection system fuse: 15.
U29S10E0.book Page 29 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight coupler 2. Headlight bulb cover 3.
U29S10E0.book Page 30 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24210 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 1. Do not touch the glass part of the bulb. 5. Install the headlight bulb cover, and then connect the coupler. 6.
U29S10E0.book Page 31 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24321 EAU24350 Replacing a license plate light bulb Supporting the motorcycle 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1. 2. 3. 4. 6 1. 2. 3. 4. Nut Washer Rubber damper License plate light unit 2. Remove the license plate light lens by removing the nuts and washers. 3. Remove the defective bulb by pulling it out. Nut Washer Bulb License plate light lens 4.
U29S10E0.book Page 32 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U29S10E0.book Page 33 Friday, May 18, 2007 1:53 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42600 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU32932 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U29S10E0.book Page 4 Friday, May 18, 2007 1:53 PM MOTORCYCLE CARE AND STORAGE 7 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U29S10E0.book Page 1 Tuesday, February 12, 2008 3:28 PM SPECIFICATIONS Dimensions: Overall length: 2572 mm (101.3 in) Overall width: 925 mm (36.4 in) Overall height: 1165 mm (45.9 in) Seat height: 695 mm (27.4 in) Wheelbase: 1799 mm (70.8 in) Ground clearance: 146 mm (5.75 in) Minimum turning radius: 3500 mm (137.8 in) Weight: With oil and fuel: 331.0 kg (730 lb) Engine: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1854.0 cm³ Bore × stroke: 100.0 × 118.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 33.20 ° Trail: 102.0 mm (4.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM SPECIFICATIONS Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.8 W × 2 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Backup fuse: 7.5 A Fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Taillight fuse: 7.5 A Signaling system fuse: 10.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U29S10E0.book Page 3 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U29S10E0.book Page 5 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U29S10E0.book Page 7 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U29S10E0.book Page 8 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U29S10E0.book Page 9 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U29S10E0.book Page 10 Friday, May 18, 2007 1:53 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U29S10E0.book Page 1 Friday, May 18, 2007 1:53 PM INDEX A Accessories and replacement parts...... 6-16 Air filter element .................................... 6-13 Auxiliary DC connector ......................... 3-17 Fuel level warning light ........................... 3-2 Fuel tank cap .......................................... 3-8 Fuses, replacing ................................... 6-27 C Cables, checking and lubricating .......... 6-21 Canister (for California only) ................... 6-9 Care ....
U29S10E0.book Page 2 Friday, May 18, 2007 1:53 PM INDEX Turn signal light bulb, replacing............ 6-30 Turn signal switch................................... 3-6 V Valve clearance .................................... 6-13 Vehicle identification number.................. 9-1 W Warranty, extended ................................ 9-9 Warranty, limited..................................... 9-7 Wheel bearings, checking .................... 6-25 Wheels..................................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.06-1.
