Read this manual carefully before operating this vehicle.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM EAU26945 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the FZ6-NHG/FZ6-NAHG, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-NHG/FZ6-NAHG.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM IMPORTANT MANUAL INFORMATION EAU10200 FZ6-NHG/FZ6-NAHG OWNER’S MANUAL ©2008 by Yamaha Motor Co., Ltd. 1st edition, July 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Ignition circuit cut-off system ........ 3-22 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 4-1 INSTRUMENT AND CONTROL FUNCTIONS .......................................
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-33 Replacing the license plate light bulb ...........................................6-34 Replacing the auxiliary light bulb ...........................................6-34 Supporting the motorcycle ............6-35 Front wheel (FZ6-NHG).................6-35 Rear wheel (FZ6-NHG) .................6-36 Troubleshooting ............................
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM SAFETY INFORMATION EAU10283 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM SAFETY INFORMATION ● 1 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U5S5E2E0.book Page 4 Monday, August 4, 2008 2:07 PM SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Helmet holder (page 3-20) 10.Shift pedal (page 3-14) 11.Engine oil drain bolt (page 6-8) 12.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10974 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10471 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10681 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering ECA11020 NOTICE Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2.
U5S5E2E0.book Page 4 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. 3 EAU11252 1. 2. 3. 4. 5. 6. 7. 8.
U5S5E2E0.book Page 5 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the engine if it is overheating. TIP ● ● For radiator-fan-equipped vehicles, the radiator fan(s) automatically switch on or off according to the coolant temperature in the radiator. If the engine overheats, see page 6-40 for further instructions.
U5S5E2E0.book Page 6 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U5S5E2E0.book Page 7 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11532 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-11 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U5S5E2E0.book Page 8 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU3942C Multi-function meter unit 3 1. Coolant temperature display/air intake temperature display 2. Speedometer 3. Tachometer 4. Odometer/tripmeter/fuel reserve tripmeter 5. “SELECT” button 6. “RESET” button 7. Clock 8. Fuel meter EWA12422 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit.
U5S5E2E0.book Page 9 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10031 NOTICE Do not operate the engine in the tachometer red zone. Red zone: 14000 r/min and above Clock 2. Push the “SELECT” button and “RESET” button together for at least two seconds. 3. When the hour digits start flashing, push the “RESET” button to set the hours. 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6.
U5S5E2E0.book Page 10 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS Fuel meter mately 3 seconds. If this occurs, have a Yamaha dealer check the electrical circuit. Air intake temperature mode Coolant temperature mode 3 1. Fuel meter 1. Air intake temperature display The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases.
U5S5E2E0.book Page 11 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● When the key is turned to “ON”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to turning the key to “OFF”. When the air intake temperature display is selected, “A” is displayed for one second, and then the air intake temperature is displayed.
U5S5E2E0.book Page 12 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS LCD and tachometer brightness control mode 4. Push the “RESET” button to select the desired brightness level. 5. Push the “SELECT” button to confirm the selected brightness level. The display will return to the odometer or tripmeter mode. 3 1. 2. 3. 4.
U5S5E2E0.book Page 13 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U5S5E2E0.book Page 14 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12733 3 Hazard switch “ ” With the key in the “ON” or “ ” position, use this switch to turn on the hazard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard. EAU12820 EAU12870 Clutch lever Shift pedal 1. Clutch lever 1.
U5S5E2E0.book Page 15 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU26823 Brake lever EAU12941 Brake pedal EAU26792 ABS (for ABS models) The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently.
U5S5E2E0.book Page 16 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ● 3 This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is operating. However, special tools are required, so please consult your Yamaha dealer when performing this test. EAU13074 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
U5S5E2E0.book Page 17 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13221 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U5S5E2E0.book Page 18 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. EAU39451 Fuel tank breather/overflow hose EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system. EWA10862 WARNING 3 1. Fuel tank breather/overflow hose Before operating the motorcycle: ● Check the fuel tank breather/overflow hose connection.
U5S5E2E0.book Page 19 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU32980 NOTICE Seat Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 3 1. Projection 2. Seat holder 2. Push the rear of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U5S5E2E0.book Page 20 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU42910 EAU14282 Helmet holder Storage compartment 1. Helmet holder 2. Unlock. 1. CYCLELOK bar (optional) 2. Yamaha CYCLELOK (optional) 3. Strap 3 To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key.
U5S5E2E0.book Page 21 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU36464 Adjusting the shock absorber assembly 1. Spring preload adjusting ring 2. Special wrench 3. Position indicator This shock absorber assembly is equipped with a spring preload adjusting ring. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 2.
U5S5E2E0.book Page 22 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5S5E2E0.book Page 23 Monday, August 4, 2008 2:07 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU44724 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM OPERATION AND IMPORTANT RIDING POINTS ECA11831 NOTICE If a warning or indicator light does not go off, see page 3-4 for the corresponding warning and indicator light circuit check. 5 2. Shift the transmission into the neutral position. (See page 5-3.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 NOTICE ● 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5S5E2E0.book Page 4 Monday, August 4, 2008 2:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break-in 5 There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17241 EWA15121 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770A Periodic maintenance and lubrication chart TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 8 * Brake hoses CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check for cracks or damage. 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ • Replace. • Check runout and for damage. √ √ √ √ 10 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary.
U5S5E2E0.book Page 4 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 6 ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK 17 Brake pedal pivot shaft • Lubricate with lithium-soap-based grease. √ √ √ √ √ 18 Clutch lever pivot shaft • Lubricate with lithium-soap-based grease. √ √ √ √ √ 19 Shift pedal pivot shaft • Lubricate with lithium-soap-based grease.
U5S5E2E0.book Page 5 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 29 ITEM Moving parts and cables Throttle grip hous30 * ing and cable CHECK OR MAINTENANCE JOB 1000 km (600 mi) ANNUAL CHECK 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) • Lubricate. √ √ √ √ √ • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable.
U5S5E2E0.book Page 6 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake hoses every four years and if cracked or damaged.
U5S5E2E0.book Page 7 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19642 Removing and installing the panel Checking the spark plugs The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1. Panel A 2. Bolt To install the panel 1. Place the panel in the original position, and then install the bolt. 1.
U5S5E2E0.book Page 8 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. EAU32858 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
U5S5E2E0.book Page 9 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Engine oil dipstick 2. Maximum level mark 3. Minimum level mark TIP The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 1. Engine oil filler cap 1. Engine oil drain bolt 6.
U5S5E2E0.book Page 10 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 8. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. TIP An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 6 1. O-ring 7.
U5S5E2E0.book Page 11 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 1 ECA10400 EAU20070 NOTICE Coolant If the oil level warning light flickers or remains on, immediately turn the engine off and have a Yamaha dealer check the vehicle. The coolant level should be checked before each ride.
U5S5E2E0.book Page 12 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Coolant reservoir 2. Maximum level mark 3. Minimum level mark 6 3. If the coolant is at or below the minimum level mark, remove the reservoir cap. 1. Coolant reservoir cap 4. Add coolant to the maximum level mark, and then install the reservoir cap. WARNING! Remove only the coolant reservoir cap. Never attempt to remove the radiator cap when the engine is hot.
U5S5E2E0.book Page 13 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 7. Install the coolant reservoir and its reservoir cover by placing them in the original position, and then installing the bolts. 8. Remove the coolant drain bolt to drain the cooling system. 1. Coolant reservoir cap 2. Coolant reservoir 5. Remove the coolant reservoir cover and coolant reservoir by removing the bolts. 1. Coolant drain bolt 9.
U5S5E2E0.book Page 14 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 17. Start the engine, and then check the vehicle for coolant leakage. If coolant is leaking, have a Yamaha dealer check the cooling system. 1. Radiator cap retaining bolt 2. Radiator cap 3. Radiator cap retainer 6 14. Start the engine, let it idle for several minutes, and then turn it off. 15. Remove the radiator cap to check the coolant level in the radiator.
U5S5E2E0.book Page 15 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT case cover, be careful not to allow foreign objects to drop into the air intake manifold. [ECA12881] 5. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn.
U5S5E2E0.book Page 16 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34301 Adjusting the engine idling speed 6 The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
U5S5E2E0.book Page 17 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU21772 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5S5E2E0.book Page 18 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10470 WARNING ● ● 1. Tire sidewall 2. Tire tread depth 6 The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. Have a Yamaha dealer replace excessively worn tires.
U5S5E2E0.book Page 19 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: BRIDGESTONE/BT020F GG DUNLOP/D252F Rear tire: Size: 180/55 ZR17M/C (73W) Manufacturer/model: BRIDGESTONE/BT020R GG DUNLOP/D252 FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire.
U5S5E2E0.book Page 20 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22081 Adjusting the clutch lever free play EAU36502 TIP If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play 6 The clutch lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown.
U5S5E2E0.book Page 21 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU40260 Checking the brake fluid level Front brake EAU22500 EAU36890 Front brake pads 1 1.
U5S5E2E0.book Page 22 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U5S5E2E0.book Page 23 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. [ECA10571] EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. TIP Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment.
U5S5E2E0.book Page 24 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23023 Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 120 Nm (12.0 m·kgf, 85 ft·lbf) Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U5S5E2E0.book Page 25 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23101 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5S5E2E0.book Page 26 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U5S5E2E0.book Page 27 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5S5E2E0.book Page 28 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 ECA10590 NOTICE 6 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5S5E2E0.book Page 29 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34375 Battery FZ6-NHG 2 3 The battery is located under the fuel tank. (See page 6-14.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. EWA10760 1 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery FZ6-NAHG 1.
U5S5E2E0.book Page 30 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. NOTICE: When removing the battery, be sure the key is turned to “OFF”, then disconnect the negative lead before disconnecting the positive lead. EAU44701 Replacing the fuses The main fuse and fuse box 2 (ABS model only) are located under the fuel tank.
U5S5E2E0.book Page 31 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34384 1. 2. 3. 4. 5. Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Backup fuse (for odometer, clock and immobilizer system) 6. Fuel injection system fuse 7. Spare fuse 8. Taillight fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
U5S5E2E0.book Page 32 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Remove the headlight unit by removing the bolts on each side. 1. Headlight bulb cover 2.
U5S5E2E0.book Page 33 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32824 Replacing the tail/brake light bulb 1. Remove the seat. (See page 3-19.) 2. Remove the socket (together with the bulb) by turning it counterclockwise. WARNING! Do not touch the muffler bracket until the exhaust system has cooled. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Install the socket (together with the bulb) by turning it clockwise. 6.
U5S5E2E0.book Page 34 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 EAU34405 Replacing the license plate light bulb Replacing the auxiliary light bulb 1. Remove the license plate light unit by removing the screws. 1. License plate light bulb 2. License plate light bulb socket 6 1. Screw 2. License plate light unit 2. Remove the socket (together with the bulb) by pulling it out. If the auxiliary light bulb burns out, replace it as follows. 1.
U5S5E2E0.book Page 35 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U5S5E2E0.book Page 36 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Lift the front wheel off the ground according to the procedure on page 6-35. 3. Remove the brake caliper on each side by removing the bolts. NOTICE: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. 2. Insert the wheel axle. 3. Install the brake calipers by installing the bolts.
U5S5E2E0.book Page 37 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Locknut 2. Drive chain slack adjusting bolt 3. Axle nut 5. While supporting the brake caliper and slightly lifting the wheel, pull the wheel axle out. 1. 2. 3. 4. 5. Locknut Drive chain slack adjusting bolt Wheel axle Brake caliper bracket Brake caliper TIP A rubber mallet may be useful to tap the wheel axle out. 6. Push the wheel forward, and then remove the drive chain from the rear sprocket.
U5S5E2E0.book Page 38 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 TIP ● ● Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm. Make sure that there is enough space between the brake pads before installing the wheel. Tightening torque: Axle nut: 120 Nm (12.0 m·kgf, 85 ft·lbf) 6 1. Retainer 2. Slot 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-23.) 3. Install the axle nut.
U5S5E2E0.book Page 39 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U5S5E2E0.book Page 40 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42361 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 6 3.
U5S5E2E0.book Page 41 Monday, August 4, 2008 2:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U5S5E2E0.book Page 4 Monday, August 4, 2008 2:07 PM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM SPECIFICATIONS Dimensions: Overall length: 2095 mm (82.5 in) Overall width: 755 mm (29.7 in) Overall height: 1085 mm (42.7 in) Seat height: 795 mm (31.3 in) Wheelbase: 1440 mm (56.7 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 2800 mm (110.2 in) Weight: With oil and fuel: FZ6-NAHG 206.0 kg (454 lb) FZ6-NHG 201.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM SPECIFICATIONS Gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 97.5 mm (3.
U5S5E2E0.book Page 3 Monday, August 4, 2008 2:07 PM SPECIFICATIONS Wheel travel: 130.0 mm (5.12 in) Electrical system: Ignition system: TCI (digital) Charging system: AC magneto Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 8 Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM CONSUMER INFORMATION EAU26480 Model label 1. Model label The model label is affixed to the frame under the seat. (See page 3-19.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5S5E2E0.book Page 1 Monday, August 4, 2008 2:07 PM INDEX A F ABS (for ABS models) .......................... 3-15 ABS warning light (for ABS models)....... 3-7 Air filter element, replacing ................... 6-14 Anti-theft alarm (optional) ..................... 3-12 Auxiliary light bulb, replacing ................ 6-34 B Battery .................................................. 6-29 Brake and clutch levers, checking and lubricating ...........................................
U5S5E2E0.book Page 2 Monday, August 4, 2008 2:07 PM INDEX Troubleshooting charts ......................... 6-40 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing ............ 6-33 Turn signal switch ................................. 3-13 V Valve clearance .................................... 6-17 Vehicle identification number .................. 9-1 W Wheel bearings, checking..................... 6-28 Wheel (front) (FZ6-NHG) ......................
U5S5E2E0.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.08-0.
